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stellar labs Slider26 Owner's Manual

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S
26 H
lider
ooklift
o
' M
wnerS
anual
Safety • operation • installation • Maintenance
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Last Revision: 04/20/11
www.stellarindustries.com
© 2011 Stellar Industries, Inc.

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  • Page 1 26 H lider ooklift ’ M wnerS anual Safety • operation • installation • Maintenance Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Last Revision: 04/20/11 www.stellarindustries.com © 2011 Stellar Industries, Inc.
  • Page 2 Slider26 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision Chaper 6 - Updated Secondary Assembly to reflect July 30th, 2010 Assembly Drawings engineering changes.

  • Page 3: Table Of Contents

    Step 1: Set the hooklift onto the Slider26 Cylinder Assemblies ..43 truck frame.....22 Chapter 7 - Replacement Parts .
  • Page 4 Slider26 Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment.

  • Page 5: Introduction

    Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years.

  • Page 6: Hooklift Nomenclature

    Slider26 Owner’s Manual Hooklift Nomenclature The Stellar Slider is a hydraulic, body-loading device when mounted on a truck chassis. It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies. The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please take the time to familiarize yourself with the various components.

  • Page 7: Chapter 1 - Safety

    Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment.

  • Page 8: Stability

    Slider26 Owner’s Manual Replace any decals that are missing, dam- much weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the...

  • Page 9: Safety Decals Of Note

    Safety Safety Decals of Note WARNING CRUSHING HAZARD Moving parts can crush and cut. Keep hands and arms clear. 25627 DANGER ELECTROCUTION HAZARD THIS HOOKLIFT IS NOT INSULATED DEATH OR SERIOUS INJURY will result from contact with the vehicle, hooklift, or load should they become electrically charged.
  • Page 10 Slider26 Owner’s Manual...

  • Page 11: Chapter 2 - Operation

    Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B.

  • Page 12: Hooklift Controls

    Slider26 Owner’s Manual Hooklift Controls 1. Be familiar with the sequence and operation of the hooklift controls. 2. Each individual hooklift function should have control function decals. Replace them immediately if they are missing or illegible. 3. Keep hands, feet and control levers free from mud, grease and oil.

  • Page 13: Lower

    Operation Hydraulic Hook Height Adjustment - Raise With the hooklift in the stowed position Pull the control lever labeled ‘hook’ without a body, put the truck in neutral to raise the hook height. When and engage the PTO. raised completely, release the lever and disengage the PTO.

  • Page 14: Loading Operation

    Slider26 Owner’s Manual Loading Operation Note: Hook and bail heights must match. Maneuver the truck into a position to load the body. Put the truck in neutral and engage the PTO. PTO ON Pull the control lever labeled ‘Jib’ to slide the jib as far back as it will go, effectively releasing the dump latches.
  • Page 15 Operation Loading Operation Continued... Note: Hook and bail heights must match. Once fully attached, push the ‘Lift’ control lever to load the body. Fully retract lift cylinder Note: Make sure the body is lining up with the rear rollers while loading. Note: If the container will experience a signif- icant restriction to...

  • Page 16: Unloading Operation

    Slider26 Owner’s Manual Unloading Operation Put the truck in neutral and engage the PTO. PTO ON Pull the control level labeled ‘Jib’ to slide the jib as far back as it will go, effectively Fully releasing the dump latches. retract jib cylinder Pull the control lever labeled ‘Lift’...
  • Page 17 Operation Unloading Operation Continued... Detach the hooklift from the container by maneuvering the hook using the ‘Lift’ control lever and pulling the truck forward. Once fully detached, push the ‘Lift’ control lever until the lift returns to Fully the loading/unloading position. retract lift cylinder Lift cylinder...

  • Page 18: Dumping Operation

    Slider26 Owner’s Manual Dumping Operation Put the truck in neutral and engage the PTO. PTO ON Pull the control lever labeled ‘Lift’ as desired to dump the load. Be aware and avoid any overhead obstructions during the entire dump procedure.

  • Page 19: Chapter 3 - Maintenance

    Maintenance Chapter 3 - Maintenance damage such as blistering, crushing, or abra- Please read the following before performing any sion. maintenance on the hooklift. 8. Presence of this owner’s manual. 1. Only qualified service personnel are to perform maintenance on the hooklift. Daily Inspection 2.

  • Page 20: Choice Lubricants For Dx Bearings

    Slider26 Owner’s Manual Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point...

  • Page 21: Chapter 4 - Specifications

    Specifications Chapter 4 - Specifications • Will accommodate bodies from 12-feet up to 16-feet (3658mm to 4877mm) long on a 41-inch (1041mm) high frame truck. • Transmission-mounted PTO and hydraulic pump required to power the Hooklift. • Standard in-cab manual controls which allow for precise metering of the manual hydraulic valve.

  • Page 22: Acceptable Subframe

    Slider26 Owner’s Manual Acceptable Subframe Dimensions for Bodies Minimum recommended rail construction. 120-16-8 5x2x1/4 108-13-14 5x2x1/4 120-14-14 5x2x1/4 120-15-16 5x2x1/4 120-16-16 5x2x1/4 108-12 (Flex36) 5x2x1/4 120-14 (Flex36) 5x2x1/4 Minimum recommended rail construction per number of rear rollers on loader 120-15-9SP...
  • Page 23 Acceptable Subframe Dimensions for Bodies Minimum recommended rail construction. 138-18-20 6x2x1/4 Flatbeds must use 8x3x3/8 A-Frame and 6x3x3/8 long sill. Minimum recommended rail construction. 120-16-20 6x2x1/4...
  • Page 24 Slider26 Owner’s Manual Acceptable Subframe Dimensions for Bodies Minimum recommended rail construction per number of rear rollers on loader 138-18-32 6x2x1/4 & 1/2x2 Plt 6x2x1/4 138-18-34 6x3x3/8 & 1/2x3 Plt 6x3x3/8 & 1/2x3 Plt 138-18-40 6x3x3/8 & 1/2x3 Plt 6x3x3/8 & 1/2x3 Plt 138-18-52 6x3x3/8 &...
  • Page 25 Acceptable Subframe Dimensions for Bodies Flatbeds must use 8x3x3/8 A-Frame and 6x3x3/8 long sill. Minimum recommended rail construction. 108-14-32 6x2x1/4...
  • Page 26 Slider26 Owner’s Manual...

  • Page 27: Chapter 5 - Installation

    Installation Chapter 5 - Installation General Install Guidelines Hooklift Mounting and Assembly Tighten plastic insert or crimped steel-type Study names and locations of the parts and lock nuts to approximately 110 percent of familiarize yourself with the hooklift before the dry torque values shown in the chart starting the assembly .

  • Page 28: Installation Note

    Slider26 Owner’s Manual Installation Note Every hooklift installation is unique. However, certain guidelines exist that apply to every model. Listed below is a general set of chronlological steps that may be followed when installing a Stellar Hooklift. If any questions arise during the installation process, feel free to contact your local dealer or Stellar Customer Service at 800-321-3741.

  • Page 29: Mounting Kit - Pn 54848

    Installation Mounting Kit - PN 54848 PN 54848 ITEM PART DESCRIPTION QTY. D0143 TIE-DOWN CASTING C5902 WASHER 0.63 SAE FLAT YELLOW GR8 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY 24868 NUT 0.63-11 HHGR8 NYLOCK ZY 1.75 Note: These are approximate measurements from the front of the hooklift base. Specific applications may vary.

  • Page 30: Step 6: Install Hydraulic Reservoir And Valve Bank

    Slider26 Owner’s Manual Step 6: Install hydraulic reservoir and valve bank. a. Before drilling and bolting to the frame, confirm adequate room for cable routing between in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame.

  • Page 31: Step 7: Install Pto And Pump

    Installation Step 7: Install PTO and pump. a. Before installing the pump to the PTO, always check the direction of the PTO output shaft to determine which direction the hydraulic pump needs to rotate to operate the equipment. If this is not determined prior to installing the hydraulic pump, the hydraulic pump may rotate in the incorrect direction and damage the front shaft seal.

  • Page 32: Step 8: Route Hydraulic Hoses

    Slider26 Owner’s Manual Step 8: Route hydraulic hoses. a. Route hose line from the reservoir to the pump. b. Route hose line from the pump to the valve bank (See corresponding hose kit drawing). c. Route hose line from the valve bank to the reservoir (See corresponding hose kit drawing).

  • Page 33: Hose Kit - Pn 54852 (Adjustable Hook Height)

    Installation Hose Kit - PN 54852 (Adjustable Hook Height Models) PN 54852...

  • Page 34: Power Beyond Vdm8 Valve

    Slider26 Owner’s Manual Power Beyond VDM8 Valve These instructions are intended for correct installation of power beyond on a Salami VDM8 valve bank. If any hydraulic component is integrated after this valve the power beyond must be installed correctly, or serious damage may incur to the hydraulic system.

  • Page 35: Step 9: Route Electrical Components

    Installation Step 9: Route Electrical Components EXISTING TRUCK WIRING HARNESS BACK-UP LIGHT TRUCK CAB (BLACK) LH, TURN, BRAKE, LIGHT HOIST UP (YELLOW) LIGHT GROUND TAIL, CLEARANCE, LIGHT WHITE (BROWN) (WHITE) REMOTE SWITCH RH, TURN, BRAKE, LIGHT (GREEN) COLORED Note: The Hoist Up Light will only GROUND be activated when the iginition is hot.

  • Page 36: Controls

    Slider26 Owner’s Manual Step 10: Install cab and PTO controls. a. Use PTO brand specific installation instructions. b. For cab controls, see controller assembly drawing for details: 2 SECTION 3 SECTION In Cab Installation 96 INCH PN 55534 PN 54746...

  • Page 37: Step 12: Apply Decals

    Installation Step 12: Apply Decals DANGER ELECTROCUTION HAZARD THIS HOOKLIFT IS NOT INSULATED DEATH OR SERIOUS INJURY will result from contact with the vehicle, hooklift, or load should they become electrically charged. PN 55832 MAINTAIN A CLEARANCE IN ACCORDANCE WITH ANSI Z245. WARNING CRUSHING HAZARD Moving parts can...

  • Page 38: Step 13: Fill Reservoir And Activate Hydraulic Flow

    Slider26 Owner’s Manual Step 13: Fill reservoir and activate hydraulic flow. a. Fill reservoir to site gauge, within 3” from the top (Roughly 25 Gallons). Note: Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended. b. When connections are secure, activate hydraulic flow by opening the ball valve on the bottom of the reservoir.

  • Page 39: Setting System Relief Pressure

    Installation Setting System Relief Pressure 1. Engage the PTO. Run the PTO at 1200 5. Once system pressure is set, tighten the RPM. jam nut to lock system pressure. 2. Push the control lever labeled ‘lift’ until Permanent thread lock should not be the boom bottoms out.
  • Page 40 Slider26 Owner’s Manual...

  • Page 41: Chapter 6 - Assembly Drawings

    PIN TEAR DROP 2.00X4.38 W/ZERK 0530 CAP SCR 0.38-16X2.75 HHGR5 53853 VALVE PLUNGER VILLA HYD C1854 FTG ADAPT 6-8 F5OLO-S TUBE ASM 0.38 SLIDER26 JIB RETRACT 54602 VALVE 54603 TUBE ASM 0.38 SLIDER26 JIB RETRACT 54743 TUBE ASM 0.38 SLIDER26 JIB EXTEND...

  • Page 42: Dump Assembly - Pn 53735

    Slider26 Owner’s Manual Dump Assembly - PN 53735 25 26 PN 53735 ITEM PART DESCRIPTION QTY. 0347 NUT 0.38-16 HH NYLOC 0635 BUSHING 40DXR32 GARLOCK 1546 THRUST WASHER 2.01DIA UHMW .12THK 1547 THRUST WASHER 21496PC ROLLER 4" DUCTILE POWDERCOAT YEL 2257 SNAP RING INSIDE 2.00...

  • Page 43: Secondary Assembly - Pn 53669

    Assembly Drawings 37 Secondary Assembly - PN 53669 NOTE: FOR SHIMMING WEAR PADS 1. PLACE 1 OF PART NUMBER 0426 BEHIND EACH WEAR PAD 2. PLACE AN ADDITION 1 OF PART NUMBER 0376 BEHIND ONLY THE 4 WEAR PADS ON THE BOTTOM. ADJUSTMENT SCREW NOTE: FOR SETTING THE ADJUSTMENT SCREW THE TAB ON THE BACK OF THE JIB PUSHES ON THE SCREW TO RELEASE...

  • Page 44: Main Cylinder Assembly - Pn 53770

    Slider26 Owner’s Manual Main Cylinder Assembly - PN 53770 PN 53770 ITEM PART DESCRIPTION QTY. 53447 CYLINDER 5.00X78.00 1554 FTG ADAPT 8-F5OLO-S 37179 FTG ST RUN TEE 8-10-8R5OLO C2376 FTG ADAPT 8-C6LO-S 53773 TUBE ASM 0.50 SLIDER 26 CS EXTEND YZ 53849 TUBE ASM 0.50 SLIDER 26 CS RETRACT YZ...

  • Page 45: Jib Assembly (36" Hook Height)

    Assembly Drawings 39 Jib Assembly (36” Hook Height) - PN 53463 PN 53463 ITEM PART DESCRIPTION QTY. 0246 SNAP RING ID 7200 150 0426 MACHY WASHER 1.50ID 10GA 28021 PIN 1.50X7.00 53453 JIB SLIDER 26 36HH SBH 28022 CYLINDER ASM 3.00X42.00...

  • Page 46: Jib Assembly (36/54" Hook Height)

    PIN 1.50X4.31 40019 CAP SCR 0.63-11X1.25 HHGR8 ZY 47847 PIN 2.00X8.44 42448 WEAR PAD A2 HYD JIB TUBE ASM 0.25 SLIDER26 JIB HH 0377 MACHY WASHER 2.00ID 14GA 54874 SMALL BEND TUBE ASM 0.25 SLIDER26 JIB HH 55110 TUBE ASM 0.25 SLIDER26 JIB HH...

  • Page 47: Jib Assembly (54/62" Hook Height)

    CLAMP 0.25 BLK VINYL 0479 CAP SCR 0.25-20X0.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC 54874 TUBE ASM 0.25 SLIDER26 JIB HH SMALL BEND YZ 54873 TUBE ASM 0.25 SLIDER26 JIB HH LARGE BEND YZ D1314 FTG SWIVEL NUT ELBOW 4-C6LO-S 0375 MACHY WASHER 0.75ID 14GA...

  • Page 48: Hose Track - Pn 54213

    Slider26 Owner’s Manual Hose Track - PN 54213 PN 54213 ITEM PART DESCRIPTION QTY. 54131 HOSE TRACK WLDMT SLIDER 26 C6021 CAP SCR 0.25-20X0.75 BTNHD SS 0340 WASHER 0.25 USS FLAT ZINC 0333 NUT 0.25-20 HHGR5 NYLOC 54193 HOSE TRACK SLIDER 26 0478 CAP SCR 0.25-20X0.50 HHGR5...

  • Page 49: Slider26 Cylinder Assemblies

    Slider26 Cylinder Assemblies Jib Cylinder (36” Hook Height) PN 28022 ITEM NO. PART NO. DESCRIPTION QTY. 1 27599 CYLINDER 3.00X42.00 *2 0067 BUSHING BPC-2426-24 1.50X1.50 3 0279 FTG ADAPT 6-F5OLO-S 4 c1592 ZERK 1/8 NPT STRAIGHT *NOTE: BUSHINGS ARE SHOWN FOR REFERENCE ONLY.
  • Page 50 Slider26 Owner’s Manual...

  • Page 51: Chapter 7 - Replacement Parts

    Replacement Parts Chapter 7 - Replacement Parts HYDRAULIC SYSTEM COMPONENTS ASSEMBLY COMPONENT PARTS PART# DESCRIPTION PART# DESCRIPTION 0635 BUSHING 2.50" X 2.00" 10094 PRESSURE GAUGE - HYDRAULIC 16145 GAUGE - FILTER SERVICE 4380 BUSHING 2.00" X 1.50" C6228 FILTER HEAD 4381 BUSHING 2.00"...
  • Page 52 Slider26 Owner’s Manual...

  • Page 53: Chapter 8 - Troubleshooting

    Troubleshooting Chapter 8 - Troubleshooting This chapter will list a number of potential problems that may occur while operating the Hooklift. Most problems are easily solved using the solutions portion of this chapter. If problems persist, please contact Customer Service at Stellar Industries 1-800-321-3741. Problem: Hooklift will not operate or oper- Problem: Hooklift will not lift or pickup a ates slow.

  • Page 54: Warranty Information

    Slider26 Owner’s Manual Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty...

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