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Summary of Contents for stellar labs Slider50
- Page 1 Slider50 Hooklift Owner’s Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2021 Stellar Industries, Inc. PN 89561...
- Page 2 Slider Hooklift Manual Revisions Date of Revision Section Revised Description of Revision Page ii | Stellar Slider50 Owner’s Manual ®...
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Page 3: Table Of Contents
Introduction iv Serial Tag Location ..................................v Chapter 1 - Specifications ................................1 Slider50 Specifications ................................1 Slider50 Latch Locations for Skid Compatibility ........................2 Slider50 Grease Zerk Locations ..............................2 Chapter 2 - Installation ..................................3 General Installation ..................................3 Installer Notice .................................. -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar Slider50 Owner’s Manual ®... -
Page 5: Serial Tag Location
U.S. PATENTS CANADIAN PATENTS 6,749,389 6,558,104 5,427,495 6,749,389 Proudly Designed ® 5,108,247 6,065,942 5,082,417 5,108,247 and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 in the USA by 35234 Stellar Slider50 Owner’s Manual | Page v ®... - Page 6 This page intentionally left blank. Page vi | Stellar Slider50 Owner’s Manual ®...
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Page 7: Chapter 1 - Specifications
***Weight Distribution Required Cylinder Cycle Times: Main Lift Cylinder Full Extend 20 seconds Main Lift Cylinder Full Retract 48 seconds Note: Times measured with hydraulic system producing 24GPM and an empty container. Stellar Slider50 Owner’s Manual | Page 1 ®... -
Page 8: Slider50 Latch Locations For Skid Compatibility
Slider50 Latch Locations for Skid Compatibility PN 97430 PN 97462 Slider50 Grease Zerk Locations QTY. 2 QTY. 2 QTY. 2 - BOTH ENDS OF SLIDE CYLINDER QTY. 2 QTY. 2 QTY. 2 QTY. 2 QTY. 2 QTY. 2 Page 2 | Stellar Slider50 Owner’s Manual... -
Page 9: Chapter 2 - Installation
Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar Slider50 Owner’s Manual | Page 3 ®... -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar Slider50 Owner’s Manual ®... -
Page 11: Installation Note
Note: On some Slider models, the jib may extend beyond the front of the base. At Least 2.5” Back of Truck Cab or Mounted Truck Frame Equipment (Such as a Front of Tarper Tower) Hooklift Stellar Slider50 Owner’s Manual | Page 5 ®... -
Page 12: Step 2: Bolt Tie-Down Angles To Mounting Plates
NUT 1.00-8 HHGR8 NYLOC 6538 WASHER 1.00 SAE FLAT YELLOW GR8 ANGLE FORMED 6.00X6.44X.50WX22.00 75259 SLIDER50 MTG PC BLACK ANGLE FORMED 6.00X6.44X.50WX9.00 75260 SLIDER50 MTG PC BLACK Note: See Mounting Kit PN 75258 in this chapter for an overview of the mounting process. -
Page 13: Step 3: Drill Mounting Holes Into Frame Rail
3” Cap Screws 3” Cap Screws ITEM PART DESCRIPTION QTY. 5199 CAP SCR 1.00-8X3.00 HHGR8 6294 NUT 1.00-8 HHGR8 NYLOC 6538 WASHER 1.00 SAE FLAT YELLOW GR8 12169 CAP SCR 1.00-8X3.50 HHGR8 Stellar Slider50 Owner’s Manual | Page 7 ®... -
Page 14: Mounting Kit Overview - Pn 75258
CAP SCR 1.00-8X3.00 HHGR8 6294 NUT 1.00-8 HHGR8 NYLOC 6538 WASHER 1.00 SAE FLAT YELLOW GR8 12169 CAP SCR 1.00-8X3.50 HHGR8 ANGLE FORMED 6.00X6.44X.50WX22.00 75259 SLIDER50 MTG PC BLACK ANGLE FORMED 6.00X6.44X.50WX9.00 75260 SLIDER50 MTG PC BLACK ITEM PART DESCRIPTION QTY. 45907... -
Page 15: Step 5: Install Bumper
• Before drilling and bolting to the frame, confirm adequate room for cable routing be- tween in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame. Stellar Slider50 Owner’s Manual | Page 9 ®... -
Page 16: Reservoir Assembly (2 Section Cable Controls) - Pn 86464
C2142 FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Page 10 | Stellar Slider50 Owner’s Manual ®... -
Page 17: Reservoir Assembly (3 Section Cable Controls) - Pn 86474
FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 26182 - PORT RELIEF VDM8 2500 PSI X 2 Stellar Slider50 Owner’s Manual | Page 11 ®... -
Page 18: Reservoir Assembly (2 Section Air Controls) - Pn 86468
C2142 FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOACTION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Page 12 | Stellar Slider50 Owner’s Manual ®... -
Page 19: Reservoir Assembly (3 Section Air Controls) - Pn 86478
FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOCATION X 1 42971 - DECAL OIL FILTER CHANGE X 1 26182 - PORT RELIEF VDM8 2500 PSI X 2 Stellar Slider50 Owner’s Manual | Page 13 ®... -
Page 20: Reservoir Subassembly - Pn 86006
FILTER PIPE TANK TOP 85928 FILTER TANK TOP 20 FORB 58396 GASKET RG-11 TANK TOP FILTER 0335 CAP SCR 0.38-16X1.25 HHGR5 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 C4845 PLUG 0.75 NPT SQ HD BLK Page 14 | Stellar Slider50 Owner’s Manual ®... - Page 21 61350 PORT RELIEF 42429 26182 HERE. 59439 92398 95604 LATCH KITS 54216 55758 DUMP ASM'S 88041 61350 42429 59439 92398 95604 LATCH KITS 54216 55758 88041 NOTE: INSTALL PORT RELIEF 26182 HERE. Stellar Slider50 Owner’s Manual | Page 15 ®...
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Page 22: Step 9: Install Pto And Pump
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar Customer Service or consult with a hydraulic specialty house or ® company prior to installation. Page 16 | Stellar Slider50 Owner’s Manual ®... -
Page 23: Step 10: Route Hydraulic Hoses
• Keep these lines away from the exhaust or other temperature extreme items. • Keep these lines away from the driveshaft or other moving items. Hose Kit - PN 75764 (Fixed Hook Height Models) PRESSURE FROM PUMP RETURN TO TANK PN 75764 Stellar Slider50 Owner’s Manual | Page 17 ®... -
Page 24: Hose Kit - Pn 84957 (Adjustable Hook Height Models)
Hose Kit - PN 84957 (Adjustable Hook Height Models) PRESSURE FROM PUMP RETURN TO TANK Page 18 | Stellar Slider50 Owner’s Manual ®... -
Page 25: Power Beyond Vdm8 Valve
• A standard Stellar Hooklift will have 6 hydraulic lines attached to the valve. With Power ® Beyond activated, they will have 7 hydraulic lines attached to the valve. Stellar Slider50 Owner’s Manual | Page 19 ®... -
Page 26: Step 11: Route Electrical Components
RH TURN/ (WHITE/BROWN) BLACK) BROWN/ BROWN/ (WHITE/BROWN) STOP STOP BACKUP YELLOW) YELLOW) RED LIGHT RED LIGHT WHITE LIGHT (WHITE/ (WHITE/ (WHITE/ BROWN/ BROWN/ BLACK) YELLOW) YELLOW) TAG LIGHT TAG LIGHT (BROWN) (BROWN) Page 20 | Stellar Slider50 Owner’s Manual ®... -
Page 27: Step 12: Install Cab And Pto Controls
20057 CAP SCR 0.31-18X6.50 HHGR5 (3 Section Only) 0491 CAP SCR 0.31-18X4.00 HHGR5 (2 Section Only) CONTROL CABLES TO VALVE BANK 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HHGR5 NYLOC Stellar Slider50 Owner’s Manual | Page 21 ®... -
Page 28: Air Controls
Note: The Hoist Up Light will only be activated when the iginition is hot. It is recommended to tap into the GROUND LIGHT PTO light power source when wiring. TO FRAME FUSE BLOCK GROUND Page 22 | Stellar Slider50 Owner’s Manual ®... -
Page 29: Step 13: Install Hoist Up Light Sensor - Pn 83115
29409 - TERML 12-10X.31 RING X 1 USE 29409 TO GROUND BLACK WIRE USE C0073 TO CONNECT RED WIRE TO THE CONTROLLER ASSEMBLY PEDESTALS (BLUE) DUMP UP LIGHT WIRE NOTE: BRACKET SHOWN AS REFERENCE ONLY Stellar Slider50 Owner’s Manual | Page 23 ®... -
Page 30: Step 14: Install Mud Flaps And Fenders
PN 58217 ITEM PART No. DESCRIPTION QTY. 64060 FENDER POLY MIN 900 FRONT/REAR 102205 MNT KIT FENDER MID SUPPORT TANDEM POLY 5733 MTG KIT OFFSET POLY FENDER (FLEET) 7633 FENDER MOUNT ASM KIT Page 24 | Stellar Slider50 Owner’s Manual ®... -
Page 31: Steel Tandem Fender Assembly - Pn 100617
MOUNT MUD FLAP KP60 24868 NUT 0.63-11 HHGR8 NYLOC TYP. 8 TYP. 4 W=.28 TYP (4) (.19) W=.28 3-9.5 TYP (2) (.19) 3-9.5 NOT STAGGERED TYP. 2 TYP. 2 TYP. 2 TYP. 8 TYP. 8 Stellar Slider50 Owner’s Manual | Page 25 ®... -
Page 32: Step 15A: Apply Hooklift Assembly Decals
25627 DECAL WARNING CRUSH 45955 DECAL WARNING HOOK HEIGHT MATCH 35234 DECAL STELLAR MADE IN THE USA 52681 DECAL STELLAR LOGO 6.00X16.50 55832 DECAL DANGER ELECTROCUTION HOOK 68024 DECAL WARNING UNTRAINED OPERATOR Page 26 | Stellar Slider50 Owner’s Manual ®... -
Page 33: Step 15B: Apply Chassis Decals
91219 DECAL HITCH CAPACITY 30K REAR BUMPER - ABOVE PINTLE LOCATION; DISCARD OTHERS 68222 DECAL HITCH CAPACITY 90K 45697 ENGINE SPEED PTO CAUTION IN CAB 69463 DECAL BACK-UP ALARM VERIFY IN CAB Stellar Slider50 Owner’s Manual | Page 27 ®... -
Page 34: Step 16: Fill Reservoir And Activate Hydraulic Flow
• Check the hydraulic oil level and add oil if needed. When checking hydraulic oil level, make certain that all system cylinders are fully retracted. • Be sure to check all clearances. Page 28 | Stellar Slider50 Owner’s Manual ®... -
Page 35: Chapter 3 - Assembly Drawings
60348 COLLAR 0.31X0.75X0.31 UHMW TUBE ASM 0.50 SLIDER50 JIB RETRACT 74728 VALVE YZ 74726 TUBE ASM 0.50 SLIDER50 JIB RETRACT YZ 74727 TUBE ASM 0.50 SLIDER50 JIB EXTEND XY c1592 ZERK 1/8 NPT STRAIGHT Stellar Slider50 Owner’s Manual | Page 29... -
Page 36: Dump Assembly - Pn 72640
SNAP RING INSIDE 3.00 3000-X300 2227 BUSHING BPC48DXR48 3.00X3.00 8622 CLAMP HOSE/TUBE AG-2 74676CR PIN 3.00X28.38 D&T 0489 CAP SCR 0.31-18X2.50 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HHGR5 NYLOC Page 30 | Stellar Slider50 Owner’s Manual ®... -
Page 37: Latch Assembly - Pn 74922
PART DESCRIPTION QTY. 74920 LATCH WLDMT SS SLIDER50 74921 LATCH WLDMT CS SLIDER50 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10666 CAP SCR 0.50-13X1.25 HHGR8 NOTE: DUMP ASM SHOWN FOR REFERENCE ONLY Stellar Slider50 Owner’s Manual | Page 31 ®... -
Page 38: Rear Roller Assembly (Optional) - Pn 77274
Rear Roller Assembly (Optional) - PN 77274 PN 77274 ITEM PART DESCRIPTION QTY. 77275 ROLLER CARRIAGE SLIDER50 38698PC ROLLER 2.00X4.00X2.69X6.00 21587 COLLAR 2.01X3.00X0.50 UHMW 0578 CAP SCR 0.38-16X5.00 HHGR5 0347 NUT 0.38-16 HHGR5 NYLOC 1546 THRUST WASHER 2.01DIA UHMW .12THK C0990 CAP SCR 0.50-13X0.75 HHGR5... -
Page 39: Secondary Assembly - Pn 72964
THRUST WASHER 3.01DIA UHMW .06 THK WEAR PAD V-SHAPED SLIDER50 0.50IN 77414 THICK 73513 WEAR PAD V-SHAPED SLIDER50 60800 CAP SCR 0.63-11X6.00 HHGR8 24868 NUT 0.63-11 HHGR8 NYLOC 79056CR PIN 3.00X7.56 D&T W/HOLE Stellar Slider50 Owner’s Manual | Page 33 ®... -
Page 40: Wear Pads
PN 77414, IT'S THICKNESS IS 0.50" CHECK THE TOP WEAR PAD TIGHTNESS USING PN 77415 IF PN 77415 CAN BE SLID BETWEEN THE WEAR PAD AND THE SECONDARY, CONTACT STELLAR FOR SUPPORT. Page 34 | Stellar Slider50 Owner’s Manual ®... -
Page 41: Main Cylinder Assembly - Pn 74924
ITEM PART No. DESCRIPTION QTY. 73051 CYLINDER 6.00X89.50 63180 FTG 16-16 MFS-MORB STRAIGHT 74789 TUBE ASM 1.00 SLIDER50 SS ZC 74788 VALVE REGEN SLIDER50 74790 TUBE ASM 1.00 SLIDER50 CS ZC C2142 FTG 12-12 MFS-MORB STRAIGHT 74791 TUBE ASM 0.75 SLIDER50 SS ZC... -
Page 42: Jib Assembly (54" Hook Height) - Pn 75315
Jib Assembly (54” Hook Height) - PN 75315 PN 75315 ITEM PART DESCRIPTION QTY. 75758 JIB SLIDER50 54HH 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 75314 CYLINDER ASM 4.00X48.00 38833CR PIN 2.00X11.38 SR 73771 WEAR PAD SLIDER50... -
Page 43: Jib Assembly (61.75" Hook Height) - Pn 72966
CYLINDER ASM 4.00X48.00 38833CR PIN 2.00X11.38 SR 73771 WEAR PAD SLIDER50 76720 WEARPAD JIB SLIDER 50 0333 NUT 0.25-20 HHGR5 NYLOC 76182 CAP SCR 0.25-20X1.50 FHSH PLN 25741 CAP SCR 0.25-20X0.63 FHSH SS Stellar Slider50 Owner’s Manual | Page 37 ®... -
Page 44: Jib Assembly (54/61.75" Hook Height) - Pn 73912
NUT 0.25-20 HHGR5 NYLOC NUT 0.25-20 HHGR5 NYLOC 73771 73771 WEAR PAD SLIDER50 WEAR PAD SLIDER50 74784 74784 TUBE ASM 0.25 SLIDER50 JIB EXTEND ZC TUBE ASM 0.25 SLIDER50 JIB EXTEND ZC 75314 75314 CYLINDER ASM 4.00X48.00 CYLINDER ASM 4.00X48.00 76182 76182 CAP SCR 0.25-20X1.50 FHSH PLN... - Page 45 CHANNEL FORMED 12GAX1.94X1.04X54.00 HOLES CUT OUTS 0480 CAP SCR 0.25-20X1.00 HHGR5 ITEM PART No. DESCRIPTION QTY. 74784 TUBE ASM 0.25 SLIDER50 JIB EXTEND YZ 8622 CLAMP HOSE/TUBE AG-2 0346 WASHER 0.38 USS FLAT ZINC 0347 NUT 0.38-16 HHGR5 NYLOC Stellar Slider50 Owner’s Manual | Page 39...
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Page 46: Jib Assembly (54/61.75" Hook Height) - Pn 117668
MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 0333 NUT 0.25-20 HHGR5 NYLOC 73771 WEAR PAD SLIDER50 74784 TUBE ASM 0.25 SLIDER50 JIB EXTEND ZC 75314 CYLINDER ASM 4.00X48.00 76182 CAP SCR 0.25-20X1.50 FHSH PLN 25741 CAP SCR 0.25-20X0.63 FHSH SS 76720 WEARPAD JIB SLIDER 50 38833CR PIN 2.00X11.38 SR ZC... -
Page 47: Hose Track - Pn 74509
NUT #10-24 HH NYLOC SS D0178 WASHER #10 SAE FLAT 0343 WASHER 0.31 USS FLAT 0420 CAP SCR 0.31-18X0.75 HHGR5 0478 CAP SCR 0.25-20X0.50 HHGR5 0340 WASHER 0.25 USS FLAT 54214 ANGLE FORMED 0.63X1.50X12GAX3.00 Stellar Slider50 Owner’s Manual | Page 41 ®... -
Page 48: Slider50 Cylinder Assemblies
Slider50 Cylinder Assemblies Jib Cylinder (61.75” Hook Height) PN 75314 ITEM PART DESCRIPTION QTY. 74034 CYLINDER 4.00X48.00 D1290 FTG 8-6 MFS-MORB STRAIGHT Jib Cylinder (54/61.75” Hook Height) PN 74996 ITEM PART DESCRIPTION QTY. 74035 CYLINDER 4.00X48.00 NARROW D1290 FTG 8-6 MFS-MORB STRAIGHT Hook Cylinder (54/61.75”... -
Page 49: Valve Bank Parts Drawing
CTRLS WITH HANDLE PN 30381 SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 MAIN RELIEF VALVE PN 28510 SPOOL RETAINER PN 61522 HANDLE PN 26130 SPOOL SEAL KIT PN 29683 Stellar Slider50 Owner’s Manual | Page 43 ®... -
Page 50: Pintle Bumper - Pn 76381
BACKUP ALARM ACORN 97 DECIBAL C0073 TERML 16-14 BLUE BUTT WATER TIGHT 65956 PLUG PLASTIC 0.56 HOLE 75644 SHEAR PLATE WLDMT BUMPER MOUNT SLIDER50 CS 75640 SHEAR PLATE WLDMT BUMPER MOUNT SLIDER50 SS 75645 SPACER .13 AL SHEAR PLATE BUMPER SLIDER50 45039 PLATE MUD FLAP BACKING KPCC PC BLACK RAILS SHOWN AS REFERENCE. -
Page 51: Toolbox Assembly - Pn 8480
NUT 0.25-20 HHGR5 NYLOC 5468 NUT 0.50-13 HHGR8 NYLOC 8833 CAP SCR 0.50-13X2.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 ITEMS NOT SHOWN: C5976 (8 FT)WEATHERSTRIP 70174 OH DOOR STOP KIT Stellar Slider50 Owner’s Manual | Page 45 ®... - Page 52 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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