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O
WNER
Safety, Installation, Maintenance, and Operation
Subject to Change without Notification.
© 2008 Stellar Industries, Inc.
'
S
Stellar Slider20 Hooklift
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
M
ANUAL
Manual Part No. 44488
Last Revision: 10/22/08
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Summary of Contents for stellar labs Slider20
- Page 1 ’ WNER ANUAL Safety, Installation, Maintenance, and Operation Stellar Slider20 Hooklift Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. Manual Part No. 44488 © 2008 Stellar Industries, Inc.
- Page 2 Slider20 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision...
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Page 3: Table Of Contents
Chapter 9 - Troubleshooting ...37 Slider20 Specifications ... . .12 Warranty Information ....38... - Page 4 Slider20 Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment.
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Page 5: Introduction
Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years. -
Page 6: Loader Nomenclature
Slider20 Owner’s Manual Loader Nomenclature The Stellar Slider is a hydraulic, body-loading device when mounted on a truck chassis. It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies. Two independently controlled cylinders operate all the functions of the Slider. By varying the cylinders operations, the Slider can be used to dump or unload a body. -
Page 7: Chapter 1 - Safety
Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment. -
Page 8: Stability
Slider20 Owner’s Manual Replace any decals that are missing, dam- weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the... -
Page 9: Chapter 2 - Operation
Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B. -
Page 10: Operation Overview
Slider20 Owner’s Manual Hooklift Controls Operation Overview Unloading Operation 1. Be familiar with the sequence and oper- ation of the hooklift controls. 1. Stop the truck at the location you wish to unload. 2. Each individual hooklift function should have control function decals. Replace 2. -
Page 11: Unloading Operation
Operation Unloading Operation 2. Put the truck in neutral and engage the PTO. 1. Stop the truck at the location you wish to unload. 4. Pull jib lever the jib cylinder is fully retracted, 3. Locate the black control lever labeled jib. thus releasing tabs. -
Page 12: Loading Operation
Slider20 Owner’s Manual Loading Operation 2. Engage the hook to the body by 1. Position the truck in line with the maneuvering the hooklift with the red(lift) body you intent to pick up. lever and the black (jib) lever. 4. Push the black(jib) lever until 3. -
Page 13: Dumping Operation
Operation Dumping Operation 1. Stop the truck at the location 2. Put the truck in neutral and engage the PTO. you wish to dump the load. 3. Locate the red lever labeled lift. 4. Pull the lift lever to dump the body. 5. - Page 14 Slider20 Owner’s Manual...
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Page 15: Chapter 3 - Maintenance
Maintenance Chapter 3 - Maintenance 1. Hydraulic oil level. Please read the following before performing any 2. Loose parts or damage to structures or weld. maintenance on the hooklift. 3. Cylinder movement due to leakage. 1. Only authorized service personnel are to perform 4. -
Page 16: Choice Lubricants For Dx Bearings
Slider20 Owner’s Manual Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point... -
Page 17: Chapter 4 - Specifications
Specifications Chapter 4 - Specifications Lifting Capacity 20,000lbs. (9,072kg) Dumping Capacity 20,000lbs. (9,072kg) Dump Angle 55° Lowest Hook Height 47” (1,194mm) Effective Length 143” to 185” (3,632mm to 4,699mm) Truck Frame Height 41” (1,041mm) Hooklift Height 51.63” (1,311mm) Hooklift Length 195”... -
Page 18: Slider20 Specifications
Slider20 Owner’s Manual Stellar Slider20 Hydraulic Hooklift Specifications Lifting Capacity: 20,000 pounds (9,072kg) gross weight evenly distributed in, or on, body. Container Length: 13-foot through 18-foot (3,963mm through 5,487mm)from front A-frame to rear of skid rails. Longer bodies up to... -
Page 19: Chapter 5 - Decals
Decals Chapter 5 - Decals Decals of Note Electrocution Hazard Decal Hands Clear Decal Location: On each side of the jib base. Location: On each side of the jib base. Function: To inform the operator of the hazard Function: To inform the operator of the associated with electrocution, the possible hazard associated with jib operation, the consequences should the hazard occur, and... -
Page 20: Decal Kit Placement - Pn 31827
Slider20 Owner’s Manual Decal Kit Placement - PN 31827 NOTES: 1. EXTRA ELECTROCUTION DECALS SHOULD BE SHIPPED LOOSE 2. PLACE ONE OF 26134 & ONE OF 26135 IN CAB ON CONTROLLER ASM * THESE DECALS NOT SHOWN(MOUNT IN CAB OR ON TRUCK FRAME) -
Page 21: Subframe
Chapter 6 - Installation Installation Every hooklift installation is unique. However, certain guidelines exist that apply to every model. Listed below is a general set of chronlological steps that may be followed when installing a Stellar Hooklift. If any questions arise during the installtion process, feel free to contact your local dealer or Stellar Customer Service at 800-321-3741. -
Page 22: Installation Steps - Basic Guidelines
Slider20 Owner’s Manual Installation Steps - Basic Guidelines 1. Clear the truck frame. a. The front plate of the base needs to be at least 6.00” behind the cab or any equip- ment mounted behind the cab. b. Note that the jib extends 4.00” in front of the front base plate. - Page 23 Installation 7. Install cab and PTO controls. a. Use PTO brand specific installation instructions. b. See Controller Assembly Drawing (PN 38841) for details. c. See Dump Light Kit Installation 8. Mount hydraulic reservoir tank and valve bank. a. Make sure the tank isn’t too far away if cables are being used. b.
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Page 24: Mounting Kit - Pn 41987
Slider20 Owner’s Manual Mounting Kit - PN 41987 Tie Down Channel Long Side: Welded to Hooklift Base. Short Sides: Front tie down must be Bolted together. Bottom Tie Down is flush with top of truck frame rail. within 2” of the front plate of the hooklift. -
Page 25: Reservoir Assembly - Pn 37231
Installation Reservoir Assembly - PN 37231 PN 37231 26455 RSRVR ASM 10GAL K MODEL C4227 FTG MF/MSTR 90 8-12 C5OLO-S 1115 FTG NIPPLE HEX MALE 0101-20-20 26731 HOSE 0.50(381-JC-J9-8-8-8-18-0) c2242 ST EL 0.75 90 DEG BLK 0352 WASHER 0.50 USS FLAT ZINC 3320 NIPPLE 0.75X12.00 PIPE C6106 NUT 0.50-13 HHGR5 NYLOC... -
Page 26: Power Beyond Vdm8 Valve
Slider20 Owner’s Manual Installation Instructions for the Power Beyond VDM8 Valve These instructions ar intended for correct installation of power beyond on a Salami VDM8 valve bank. If any hydraulic component is integrated after this valve the power beyond must be installed correctly, or serious damage may incur to the hydraulic system. -
Page 27: Controller Assembly - Pn 38841
Installation Controller Assembly - PN 38841 CONTROLLER CABLES TO VALVE BANK PN 38841 37474 CONTROLLER CTR LOCK RIGHT BEND 37475 CONTROLLER CTR LOCK LEFT BEND 37470 VALVE CTRL CONSOLE 2LEVER RVC 0491 CAP SCR 0.31-18X4.00 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 26031 BACKUP ALARM PIEZO JAMECO 123537 26135 DECAL NOTICE FIX TABS D1711 CAP SCR #10-24X0.50 BTNHD SS... -
Page 28: Stop System - Pn 44044
Slider20 Owner’s Manual STOP System Overview - PN 44044 The STOP system must be hooked up properly for the loader to operate. The loader is equipped with a STOP (Stellar Tab Operation Protection) system. It is designed to protect the loader and operator from damage caused by improper loader operation. -
Page 29: Push/Pull Switch (Pn C0868)
Installation STOP System - Push/Pull Switch (PN C0868) Make sure to disconnect the batteries! A decal mounting bracket (standard cab controls only) has been provided that will allow for mounting of the push/pull switch (PN C0868) and indicator light (PN D1698). The switch and light may be mounted in any easily accessible position if needed. -
Page 30: Limit Switch Pn 10953
Slider20 Owner’s Manual STOP System - Limit Switch (PN 10953) NOTE: THE UNLOADER MANIFOLD IS ATTACHED TO THE RESERVOIR MOUNTING BRACKET DETAIL A Limit Switch PN 10953 shown with installation assembly 0437 CAP SCR 0.25-20X1.25 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC... -
Page 31: Unloader Manifold Pn 42428
Installation STOP System - Unloader Manifold (PN 42428) NOTE: THE UNLOADER MANIFOLD IS ATTACHED TO THE RESERVOIR MOUNTING BRACKET DETAIL B Unloader Manifold PN 42428 shown with fittings and installation assembly 41135 MANIFOLD ASM UNLOADER C2252 FTG ADAPT 8-10-F5OLO-S 12153 PLUG STR HOLLOW HEX 0.63 10-HP5ON C0933 CAP SCR 0.31-18X4.50 HHGR5 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HH NYLOC... - Page 32 Slider20 Owner’s Manual STOP System - Unloader Manifold Details Install the two short hoses between the unloader manifold and the tank mounted valve bank. The unloader manifold is attached to a bracket on the reservoir assembly. See the following pages and the hydraulic schematics on page 30 for details.
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Page 33: Hydraulic Schematic - Pn 44045
Installation Hydraulic Schematic - PN 44045 PN 44045... -
Page 34: Wiring Schematic - Pn 41133
Slider20 Owner’s Manual Wiring Schematic - PN 41133 PN 41133... -
Page 35: Chapter 7 - Assembly Drawings
Assembly Drawings 29 Chapter 7 - Assembly Drawings Base Assembly - PN 30950 BUSHING AND ZERK SHOWN AS REFERENCE PN 30950 30180 BASE WLDMT 138-13/18-20S 0377 MACHY WASHER 2.00ID 14GA " 4 0108 SNAP RING 2.00 7200-200 4381 BUSHING 32DXR32 2.00X2.00 GARLOC 21505 COLLAR 2.01X3.00X.63 UHMW 0352... -
Page 36: Dump Assembly - Pn 30951
Slider20 Owner’s Manual Dump Assembly - PN 30951 6 20 PN 30951 30976 DUMP WLDMT 138-13/18-20S 8457 CAP SCR 0.50-13X1.00 SS 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 1546 THRUST WASHER 2.01DIA UHMW .12THK 0635 BUSHING 40DXR32 GARLOCK 11 21586 COLLAR 2.01X3.00X1.00 UHMW 21493 PIN TEAR DROP 2.00X8.00... -
Page 37: Secondary Assembly - Pn 30952
Assembly Drawings 31 Secondary Assembly - PN 30952 PN 30952 30182 SECONDARY WLDMT 138-13/18-20S 30959 PIN TEAR DROP 2.00X9.50 SLIDER JR 30847 CYLINDER ASM DUAL SLIDER JR 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 0352 WASHER 0.50 USS FLAT ZINC 0246 SNAP RING ID 7200 150 0376 MACHY WASHER 1.50ID 14GA 30962 WEAR PAD 2.50X1.25 10 D0419 T... -
Page 38: Main Cylinder Assembly - Pn 30847
Slider20 Owner’s Manual Main Cylinder Assembly - PN 30847 Lift Cylinder Seal Kit PN 45019 PN 30847 15822 MANIFOLD DOUBLE T11A 5000 PSI 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 4379 BUSHING 32DXR40 2.00X2.50 GARLOCK C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON 18701 CLAMP PORT TUBE ZR518 19369 HOSE CLAMP 4.13-7.00 5416K38... - Page 39 Assembly Drawings 33 Jib Assembly - PN 30953 PN 30953 30212 JIB WLDMT 138-13/18-20S SLIDER 1 0426 MACHY WASHER 1.50ID 10GA 0246 SNAP RING ID 7200 150 28022 CYLINDER ASM 3.00X42.00 28765PC LATCH SS 40000K 28766PC LATCH CS 40000K 8818 PIN CAP 0.63X2.00X0.63 8457 CAP SCR 0.50-13X1.00 SS...
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Page 40: Jib Cylinder Assembly - Pn 28022
Assembly Drawings 34 Slider20 Owner’s Manual Jib Cylinder Assembly - PN 28022 Jib Cylinder Seal Kit PN 42470 NOTE: BUSHINGS ARE SHOWN FOR REFERENCE ONLY. PN 28022 1 27599 CYLINDER 3.00X42.00 2 0067 BUSHING 24DU24 GARLOCK 3 0279 FTG ADAPT 6-F5OLO-S... -
Page 41: Chapter 8 - Replacement Parts
Replacement Parts Chapter 8 - Replacement Parts Hydraulic System Component Parts Assembly Component Parts PART# DESCRIPTION PART# DESCRIPTION 10094 PRESSURE GAUGE - HYDRAULIC 1546 THRUST WASHER 2.01 DIA. UHMW 16145 GAUGE - FILTER SERVICE 1547 THRUST WASHER 2.51 DIA. UHMW C6228 FILTER HEAD 0376... - Page 42 Slider20 Owner’s Manual...
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Page 43: Chapter 9 - Troubleshooting
Troubleshooting Chapter 9 - Troubleshooting This chapter will list a number of potential problems that may occur while operating the Hooklift. Most problems are easily solved using the solutions portion of this chapter. If problems persist, please contact Customer Service at Stellar Industries 1-800-321-3741. Problem: Hooklift will not operate or oper- Problem: Hooklift will not lift or pickup a ates slow. -
Page 44: Warranty Information
Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date of manufacture,...
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