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TE Connectivity PRO-CRIMPER III Instruction Sheet

TE Connectivity PRO-CRIMPER III Instruction Sheet

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with Die Assembly
Die Assembly
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and is designed
primarily for field installation, repair, maintenance work, or prototyping in industrial,
commercial, or institutional applications. Product crimped with this tool will meet the crimp
height requirement for hand tools in the appropriate Application Specification (114-series),
but may not comply with other feature parameters of the specification.
TE Connectivity offers a variety of tools to satisfy your performance requirements.
For additional information, contact the Tooling Assistance Center at 1-800-722-1111.
TE DIE
TE LOCATOR
ASSEMBLY
ASSEMBLY†
90758-2
†Supplied with die assembly. Also available separately.
‡Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.
1. INTRODUCTION
PRO-CRIMPER III Hand Crimping Tool Assembly
90758-1 consists of Die Assembly 90758-2 and
PRO-CRIMPER III Hand Crimping Tool Frame
354940-1 (see Instruction Sheet 408-9930). The die
assembly consists of crimping dies and a locator
assembly.
Read these instructions thoroughly before crimping
any contacts.
Dimensions in this instruction sheet are in
NOTE
millimeters [with inch equivalents provided in
brackets]. Figures and illustrations are for
i
reference only and are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 11, REVISION SUMMARY.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand
Crimping Tool Assembly 90758-1
with Die AssemblY 90758-2
Front of Tool
(Locator Side)
Moving Jaw
Ratchet
Adjustment
Wheel
CONTACT
FAMILY‡
Mini Universal
58516-1
MATE-N-LOK*
Connectors
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Moving Handle
SIZE (AWG)
26-22
Figure 1
2. DESCRIPTION
The tool consist of a stationary jaw and handle, a
moving jaw and handle, and an adjustable ratchet that
ensures full contact crimping. The tool frame holds a
die assembly with two crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
Attached to the outside of the frame is a locator
assembly, which contains a locator, spring retainer,
and a contact support.
Die retaining pins and die retaining screws are used to
position and secure the dies in the tool frame. A nut is
used on the upper die retaining screw to hold the
locator assembly in place.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-9938
01 NOV 11 Rev D
Back of Tool Frame
(Wire Side)
Pivot Pin
PRO-CRIMPER III Hand Tool
Frame 354940-1 (408-9930)
Stationary Handle
WIRE
INSUL DIA
STRIP LENGTH
1.19-1.75
3.20 to 3.71
[.047-.069]
[.126 to .146]
(See Figures 1 and 2)
1 of 5
LOC B

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Summary of Contents for TE Connectivity PRO-CRIMPER III

  • Page 1 PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
  • Page 2 408-9938 Locator Assembly Tool Frame Locator Chamfer Insulation Die Retaining Pins Crimper Wire Crimper Offset Wire Anvil Insulation Anvil Die Retaining Chamfer Die Retaining Screw Screw Figure 2 3. INSTALLATION AND REMOVAL OF DIE SET AND 10. Place the nut onto the end of the long screw and LOCATOR ASSEMBLY (Figure 2) tighten the nut enough to hold the locator assembly...
  • Page 3: Crimping Procedure

    408-9938 6. Tighten the nut and close the handles until the 3. Position the contact so that the mating end of the ratchet releases. contact is on the locator side of the tool, and so that the open “U” of the wire and insulation barrels face 7.
  • Page 4: Maintenance

    3. Using a crimp height comparator, measure the Customer-replaceable parts are shown in Figure 1. wire barrel crimp height as shown in Figure 4. If the Available separately, PRO-CRIMPER III Hand crimp height conforms to that shown in the table, Crimping Tool Repair Kit 679221-1 includes a the tool is considered dimensionally correct.
  • Page 5 408-9938 Tooling Compatible with Die Assembly 90758-2 PRO-CRIMPER III Hand Tool Frame 354940-1 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-9930) (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 626 Adapter 679304-1 (Customer Manual 409-10052) (Instruction Sheet 408-4070) Electro-Hydraulic (BT 3500 Battery-Hydraulic) Closed Head Assembly 2031460-1 “C”-Head Assembly 2031450-1...
  • Page 6 Authorized Distribution Brand: Website: Welcome to visit www.ameya360.com Contact Us: Address: 401 Building No.5, JiuGe Business Center, Lane 2301, Yishan Rd Minhang District, Shanghai , China Sales: Direct +86 (21) 6401-6692 Email amall@ameya360.com 800077892 Skype ameyasales1 ameyasales2 Customer Service: Email service@ameya360.com Partnership:...

This manual is also suitable for:

90758-190758-2