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TE Connectivity PRO-CRIMPER III Instruction Sheet

TE Connectivity PRO-CRIMPER III Instruction Sheet

Hand crimping tool
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PROPER USE GUIDELINES
Cumulative trauma disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional
use and low-volume applications. A wide selection of powered application equipment is available for extended-use production operations.
The PRO-CRIMPER III Hand Crimping Tool is a commercial-grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool meets the wire barrel crimp height
requirement for hand tools in the appropriate 114 application specification, but might not comply with other feature parameters of the
specification.
Figure 1: PRO-CRIMPER III Hand Crimping Tool Assembly 58524-1 with Die Assembly 58524-2
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© 2022 TE Connectivity Ltd. family of companies.
All Rights Reserved.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
PRO-CRIMPER™ III Hand Crimping Tool
Assembly 58524-1 with Die Assembly 58524-2
Front of tool (locator side)
Die assembly
Moving jaw
Ratchet adjustment wheel
Stationary jaw
PRODUCT INFORMATION 1-800-522-6752
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Back of tool (wire side)
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Pivot pin
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PRO-CRIMPER III tool frame
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Stationary handle
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Moving handle
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-9993
29 JUN 2022 Rev C
1 of 9

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Summary of Contents for TE Connectivity PRO-CRIMPER III

  • Page 1 1 of 9 For latest revision and Regional Customer Service, All Rights Reserved. visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
  • Page 2 PRO-CRIMPER III Hand Crimping Tool Assembly 58524-1 for the .250 series FASTON™ receptacle is the tool and die set shown in Figure 1. The tool consists of the PRO-CRIMPER III Frame Assembly 354940-1 (instruction sheet 408-9930) and the die assembly listed in Figure 1. This tool is used to crimp the terminal family listed in Table 1.
  • Page 3 The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. Do not re- adjust the ratchet unless you have verified that the crimp height is incorrect (see section 7, ADJUSTING THE RATCHET). Figure 2: Parts of the PRO-CRIMPER III Hand Crimping Tool Assembly 5 Insulation anvil...
  • Page 4 408-9993 3. INSTALLING THE DIE SET AND LOCATOR ASSEMBLY 1. Open the tool handles and remove the two die-retaining screws from the tool jaws (see Figure 2). 2. Place the wire anvil and insulation anvil so that their chamfered sides and the marked surfaces face outward when mounted in the moving jaw of the tool frame.
  • Page 5 408-9993 5. CRIMPING NOTE The tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Table 2. Refer to section 6, INSPECTING THE CRIMP HEIGHT, and section 7, ADJUSTING THE RATCHET, to verify crimp height before using the tool to crimp contacts and wire sizes.
  • Page 6 Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed information on obtaining and using crimp-height comparators can be found in instruction sheet 408-7424.
  • Page 7 408-9993 7. ADJUSTING THE RATCHET The ratchet is preset prior to shipment, but it is important to verify the crimp height using a micrometer or caliper. Use and wear can cause the tool to go out of adjustment. Inspect the crimp height and adjust the ratchet, if necessary, on a regular basis.
  • Page 8: Maintenance And Inspection

    Shop TE link at the top of the page.  Call 800-522-6752.  Write to: CUSTOMER SERVICE (038-035) TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 For customer repair services, call 800-522-6752. 10. REVISION SUMMARY Revisions to this instruction sheet include: ...
  • Page 9 408-9993 Figure 6: Tools that can use Die Assembly 58524-2 PRO-CRIMPER III Hand Tool 354940-1 SDE PEW-12 Hand Tool 9-1478240-0 (instruction sheet 408-9930) (instruction sheet 408-8851) SDE Bench Terminator 1490076-2 626 Adapter 679304-1 (customer manual 409-10052) (instruction sheet 408-4070) Battery Tool (Shouldered Die) 1725837-1, -2...