TE Connectivity PRO-CRIMPER III Original Instructions Manual

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
Lower Terminal Support
Die Assembly
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and is designed
primarily for field installation, repair, maintenance work, or prototyping in industrial,
commercial, or institutional applications. Product crimped with this tool will meet the crimp
height requirement for hand tools in the appropriate Application Specification (114-series),
but may not comply with other feature parameters of the specification.
TE Connectivity offers a variety of tools to satisfy your performance requirements.
For additional information, contact the Tooling Assistance Center at 1-800-722-1111.
LOCATOR
DIE ASSEMBLY
ASSEMBLY †
91359-2 58515-1
† Supplied with Die Assembly; Also Available Separately
‡ Contact PRODUCT INFORMATION at the number at the bottom of this page for specific contact part numbers
1. INTRODUCTION
PRO-CRIMPER III Hand Tool Assembly 91359-1
consists of PRO-CRIMPER III Hand Tool Frame
354940-5 and Die Assembly 91359-2. The tool
assembly is used to crimp the contacts onto the wire
listed in Figure 1. Read these instructions thoroughly
before using the tool assembly.
For additional information on the hand tool frame, refer
to 408-9930.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
©2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 91359-1 with
Die Assembly 91359-2
Moving Jaw
Ratchet Adjustment
Wheel
PRODUCT FAMILY ‡
Electronic Control
Unit (ECU)-11
Generation II
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Pivot Pin
Back of Tool Frame
(Wire Side)
Ratchet (Ref)
WIRE
Size Maximum Insulation
(AWG) Diameter (mm [in.])
18 2.36 [.093]
16
2.62 [.103]
(Fluoropolymer)
Dimensions in this instruction sheet are in metric
NOTE
units [with U.S. customary units in brackets].
Figures are not drawn to scale.
i
2. DESCRIPTION
(See Figure 1)
The tool consists of a tool frame with a stationary jaw,
stationary handle, moving jaw, and moving handle and
an adjustable ratchet that ensures full crimping. The
tool features a lower terminal support for supporting
the contact during crimping, and a ratchet adjustment
wheel for adjusting the crimp height.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-8739
17 JAN 12 Rev B
PRO-CRIMPER III Hand Tool
Frame 354940-5 (408-9930)
Stationary Handle
Moving Handle
Strip Length
(mm [in.])
5.7 [.22]
1 of 6
LOC B