TE Connectivity PRO-CRIMPER III Instruction Sheet

TE Connectivity PRO-CRIMPER III Instruction Sheet

Hand crimping tool with die assembly 90869- 2
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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Die Assembly
The PRO- - CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and
is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. TE Connectivity offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1- - 800- - 722- - 1111.
TE Locator
TE Locator
TE Die Assembly
TE Die Assembly
Assembly{
90869--2
90869 2
{Supplied with die assembly. Also available separately.
}Contact the Tooling Assistance Center or Product Information (see below) for specific contact part numbers.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90869--1 consists of Die Assembly
90869--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.
*Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.
PRO- CRIMPER* III Hand
Crimping Tool Assembly 90869- 1
with Die Assembly 90869- 2
Front of Tool
(Locator Side)
Moving Jaw
Ratchet
Adjustment
Wheel
Contact
Contact
Family}
.062 Commercial
.062 Commercial
58516--1
58516 1
Pin and Socket
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
Stationary Jaw
Pivot Pin
Moving Handle
Size (AWG)
24--22
20--18
Figure 1
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION
(Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408- - 9964
21 Mar 11 Rev D
Back of Tool
(Wire Side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary
Handle
Wire
Insul Dia
Strip Length
1.27 -- 2.79
1.27 2.79
3.05 + 0.38
3.05 + 0.38
[.050 -- .110]
[.120 + .015]
1 of 6
LOC B

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Summary of Contents for TE Connectivity PRO-CRIMPER III

  • Page 1 114 series specification, but may not comply with other feature parameters of the specification. TE Connectivity offers a variety of tools to satisfy your performance requirements. For additional information, contact the Moving Handle Tooling Assistance Center at 1- - 800- - 722- - 1111.
  • Page 2 408- 9964 Locator Assembly Tool Frame Locator Insulation Die Retaining Crimper Chamfer Pins Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaining Anvil Screws Figure 2 Attached to the outside of the frame is a locator surfaces face outward, when mounted in the assembly, which contains a locator, a spring retainer, stationary jaw of the tool frame.
  • Page 3: Crimping Procedure

    408- 9964 4. CONTACT SUPPORT ADJUSTMENT 5. CRIMPING PROCEDURE (Figure 3) The contact support is preset prior to shipment, NOTE This tool is provided with a crimp adjustment NOTE but minor adjustment may be necessary. feature. Initially, the crimp height should be verified as specified in Figure 4.
  • Page 4: Maintenance

    408- 9964 4. Hold the contact in position and squeeze the 3. Using a crimp height comparator, measure the tool handles together until ratchet engages wire barrel crimp height as shown in Figure 4. If the sufficiently to hold the contact in position. Do NOT crimp height conforms to that shown in the table, deform insulation barrel or wire barrel.
  • Page 5: Visual Inspection

    408- 9964 9. VISUAL INSPECTION If the dies are damaged or worn excessively, they must be replaced. The crimping dies should be inspected on a regular Order the repair kit and replaceable parts through basis to ensure that they have not become worn or your TE representative, or call 1--800--526--5142, or damaged.
  • Page 6 408- 9964 Tooling Used With Dies 90869- 2 PRO- CRIMPER III Hand Tool 354940- 1 SDE PEW- 12 Hand Tool 9- 1478240- 0 (Instruction Sheet 408- 9930) (Instruction Sheet 408- 8851) SDE Bench Terminator 1490076- 2 626 Adapter 679304- 1 (Customer Manual 409- 10052) (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890- 1, - 2...

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90869-1

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