TE Connectivity PRO-CRIMPER III Instruction Sheet
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TE Connectivity PRO-CRIMPER III Instruction Sheet

Hand crimping tool
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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Die Assembly
318452-2
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools
in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification. TE Connectivity offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Tooling Assistance Center at 1-800-722-1111.
1. INTRODUCTION
PRO-CRIMPER III Hand Crimping Tool Assembly 318452-1 consists of Die Assembly 318452-2 and
PRO-CRIMPER III Hand Crimping Tool Frame 354940-1. The hand tool assembly is used to crimp
COAXICON* 50-Ohm RF Series BNC Commercial Plug Connector 6-227079-8 onto Belden 89907
RG/U cable.
For connector assembly and cable stripping procedures, refer to Instruction Sheet 408-2798. For additional
information on the hand tool frame, refer to Instruction Sheet 408-9930.
Read these instructions thoroughly before using the hand tool assembly.
NOTE
Dimensions on this sheet are in millimeters [with inches in brackets]. Figures and illustrations are for reference only and are
not drawn to scale.
Reasons for reissue are provided in Section 9, REVISION SUMMARY.
2. DESCRIPTION
(Figures 1 and 2)
The hand tool assembly features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle,
and an adjustable ratchet that ensures full connector crimping.
The tool frame holds a die assembly with two crimping chambers. The die assembly features a wire anvil, an
insulation anvil, a wire indenter, and an insulation indenter. Die retaining pins and die retaining screws are used
to position and secure the dies in the tool frame.
Belden is a trademark.
© 2015 TE Connectivity family of companies
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 318452-1 with
Die Assembly 318452-2
Moving Jaw
Ratchet Adjustment
Wheel
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Back of Tool
(Wire Side)
Figure 1
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-4219
05 FEB 15
PRO-CRIMPER III
Hand Crimping Tool
Assembly Frame
354940-1 (408-9930)
Stationary
Handle
Moving
Handle
Rev C
1 of 6

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Summary of Contents for TE Connectivity PRO-CRIMPER III

  • Page 1 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.

  • Page 2: Crimping Procedure

    408-4219 Insulation Indenter Wire Indenter Die Retaining Pins Die Retaining Screws Wire Anvil Ferrule Crimping Chamber Insulation Anvil Center Contact Crimping Chamber Figure 2 3. INSTALLATION AND REMOVAL OF DIE ASSEMBLY (Figure 2) 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2.
  • Page 3 408-4219 4.1. Center Contact (Figure 3) 1. Slide center contact onto stripped conductor. Insert center contact assembly into the partially closed center contact crimping chamber on the anvil die. Make sure the center contact flange is against the edge of the die as shown in Figure 3. 2.
  • Page 4 408-4219 5. INSPECTION 5.1. Visual Inspection The crimping dies should be inspected on a regular basis to ensure that they have not become worn or damaged. Inspect the crimping chambers for flattened, chipped, worn, or broken areas. If damage or abnormal wear is evident, the dies must be replaced.

  • Page 5: Maintenance

    408-4219 Suggested Plug Gage for Ferrule Crimping Chamber NO-GO DIM. GAGE ELEMENT DIMENSIONS CRIMP RADIUS (Max) “R” WIDTH (Max) “W” SECTION NO-GO Ferrule 5.182-5.189 [.2040-.2043] 5.433-5.436 [.2139-.2140] 2.51 [.099] 5.03 [.198] Insulation Guide 4.343-4.351[.1710-.1713] 4.798-4.801 [.1889-.1890] 2.10 [.083] 4.22 [.166] Figure 6 If the crimping chamber conforms to the gage inspection, the dies are considered dimensionally correct, and should be lubricated with a THIN coat of any good SAE 20 motor oil.

  • Page 6: Die Replacement

    Customer-replaceable parts are shown in Figure 8. Spare parts or the die assembly should be stocked and controlled to prevent lost time when die replacement is necessary. In addition a PRO-CRIMPER III Hand Crimping Tool Repair Kit 679221-1 is available. The repair kit includes a replacement nut and a variety of pins, rings, screws, and springs.

This manual is also suitable for:

318452-1318452-2

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