TE Connectivity PRO-CRIMPER III Original Instructions Manual
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TE Connectivity PRO-CRIMPER III Original Instructions Manual

Hand crimping tool
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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
Front of Tool
Die Assembly
The PRO- - CRIMPER III Hand Crimping Tool is a "Commercial" grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. TE offers a variety of tools to satisfy your
performance requirements. For additional information, contact the Tooling
Assistance Center at 1- - 800- - 722- - 1111.
TE Die Assembly
SOLISTRAND* Terminal (Standard)
SOLISTRAND Terminal (Standard) and
Butt Splice
58545 1
58545--1
SOLISTRAND Terminal (Long Barrel) or
Butt Splice
SOLISTRAND Terminal Parallel Splice
} Contact the Tooling Assistance Center or Product Information (at the number listed below) for specific terminal and splice part numbers.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool Assembly
58546--2 consists of Die Assembly 58545--1 and
PRO--CRIMPER III Hand Crimping Tool Frame
354940--1. The tool is used to crimp the terminals and
splices onto the wire size listed in Figure 1.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
TE logo is a trademark.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
PRO- CRIMPER* III Hand
Crimping Tool Assembly 58546- 2
with Die Assembly 58545- 1
Moving Jaw
Ratchet
Adjustment
Wheel
Product Family}
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
Stationary Jaw
Pivot Pin
Size
(AWG)
22--14
12--10
22--14
22--14
Figure 1
Read these instructions thoroughly before crimping
any terminals or splices.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures
i
are for reference only, and are not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408- - 8678
17 Mar 11 Rev C
Back of Tool
(Wire Side)
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 (408- - 9930)
Stationary
Handle
Moving
Handle
Wire
Strip Length
(mm [In.])
4.37--5.16 [.172--.203]
6.35--7.14 [.25--.281]
6.35--7.14 [.25--.281]
7.94--8.73 [.312--.344]
1 of 6
LOC B

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Summary of Contents for TE Connectivity PRO-CRIMPER III

  • Page 1 Figure 1. 1 of 6 E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.

  • Page 2: Revision Summary

    408- 8678 Stationary Jaw Indenters Upper Die Die Retaining Screws Lower Die Anvils Figure 2 Reasons for revision are given in Section 9, 6. Carefully close the tool handles, making sure REVISION SUMMARY. that the anvils and indenters align properly. Continue closing the tool handles until the ratchet 2.
  • Page 3 408- 8678 Terminal 2. Center the terminal or splice wire barrel on the anvil of the upper die as shown in Figure 3. If visible, be sure to place the brazed seam on the terminal or splice toward the indenter. 3.
  • Page 4 408- 8678 Suggested Plug Gage Design Terminal NO- - GO Dim. Dim. “R” “R” 12.7 [.50] Parallel Splice Butt Splice Min Typ 50.8 [2.00] Min Typ Die Closure Configuration Gage Element Dimensions Crimping Crimping Chamber “R” Inspection NO- - GO (Die Marking) (Radius) Hole...

  • Page 5: Maintenance And Inspection

    408- 8678 8. REPLACEMENT Screwdriver Customer--replaceable parts are shown in Figure 1. Available separately, PRO--CRIMPER III Hand Crimping Tool Repair Kit 679221--1 includes a replacement nut and a variety of pins, rings, screws, and springs. Ratchet If the dies are damaged or worn excessively, they Adjustment must be replaced.
  • Page 6 408- 8678 Die Assembly 58545- [ ] Can Also Be Used With the Following Tools: PRO- CRIMPER III Hand Tool Frame 354940- 1 SDE PEW- 12 Hand Tool 9- 1478240- 0 with Die Set 58545- 1 with Die Set 58545- 1 (Instruction Sheet 408- 9930) (Instruction Sheet 408- 8851) SDE Bench Terminator 1490076- 2...

This manual is also suitable for:

58546-258545-1

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