TE Connectivity PRO-CRIMPER III Instruction Sheet

PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with Die Assembly)
Die Assembly
Moving Jaw
Die Retaining Screw
(2 Places)
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and is
designed primarily for field installation, repair, maintenance work, or prototyping in
industrial, commercial, or institutional applications. Product crimped with this tool will
meet the crimp height requirement for hand tools in the appropriate Application
Specification (114-series), but may not comply with other feature parameters of the
specification. TE Connectivity offers a variety of tools to satisfy your performance
requirements. For additional information, contact the Tooling Assistance Center at
1-800-722-1111.
LOCATOR
DIE ASSEMBLY
ASSEMBLY
90800-2 58516-1
1. INTRODUCTION
PRO-CRIMPER III Hand Tool Assembly 90800-1
consists of PRO-CRIMPER III Hand Tool Frame
354940-1 and Die Assembly 90800-2. The tool
assembly is used to crimp the contacts given in
Figure 1,
Read these instructions thoroughly before using the
tool assembly.
Dimensions in this instruction sheet are in metric
NOTE
units [with U.S. customary units in brackets].
Figures are not drawn to scale.
i
For additional information on the hand tool frame, refer
to 408-9930.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 90800-1 with
Die Assembly 90800-2
Ratchet Adjustment
Wheel
PRODUCT FAMILY
AMPLIMITE* HD
Crimp-Snap Contacts
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Pivot Pin
Back of Tool Frame
(Wire Side)
Ratchet
SIZE RANGE
(AWG)
28-22
Reasons for reissue of this instruction sheet are
provided in Section 9, REVISION SUMMARY.
2. DESCRIPTION
(See Figure 1)
The tool consist of a stationary jaw and handle, a
moving jaw and handle, and an adjustable ratchet that
ensures full crimping. The tool features a ratchet
adjustment wheel for adjusting the crimp height.
A locator assembly is attached to the tool frame and
consists of a locator, spring retainer, and contact
support. The contact support prevents the contact from
bending during crimping. A nut used on the long die
retaining screw holds the locator assembly in place.
The die assembly consists of two anvil dies (wire and
insulation) and two crimper dies (wire and insulation).
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-4007
19 APR 11 Rev D
PRO-CRIMPER III Hand Tool
Frame 354940-1 (408-9930)
Stationary Handle
Moving Handle
WIRE
INSULATION
STRIP LENGTH
DIAMETER
(mm [in.])
(mm [in.])
0.76-1.02 3.56-3.96
[.030-.040] [.140-.156]
1 of 5
LOC B