GRANULDISK Granule Maxi User Manual
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GRANULDISK Granule Maxi User Manual

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Granule
Maxi®
User Manual
Art. no EN16295
Granuldisk AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com
Tel. +46 40 671 50 60

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Summary of Contents for GRANULDISK Granule Maxi

  • Page 1 Granule Maxi® User Manual Art. no EN16295 Granuldisk AB retains the right to make technical changes to the products. No responsibility is taken for any printing errors. www.granuldisk.com Tel. +46 40 671 50 60...

  • Page 3: Table Of Contents

    Contents EC DECLARATION OF CONFORMITY FOR MACHINERY 1 General Description and Safety 1.1 To the user 1.2 Safety regulations 1.3 Technical data 1.4 PowerGranules and PowerGranules BIO ® ® 1.5 SIMpel™— easy access to information 2 Operating 2.1 Start up procedure 2.2 Loading wash ware 2.3 Control panel 2.4 Start and operation...

  • Page 5: Ec Declaration Of Conformity For Machinery

    Jägershillsgatan 13, 213 75 Malmö Hereby declares that Type of machinery: Granule pot washing machine for commercial kitchens No. of machinery: Granule Maxi ® Complies with the requirements of Machinery Directive 2006/42/EC. Complies with the applicable requirements of the following EC directives: 2014/30/EU, EMC...

  • Page 7: General Description And Safety

    Granule pot washing machine for commercial kitch- ® ens that is designed for washing pots and pans. This manual is your guide for the correct use of the Granule Maxi ® washing machine. Granuldisk recommends that you study the manual thoroughly to be sure that the machine is installed and used correctly and safely.

  • Page 8: Safety Regulations

    NOTE Read the safety notes and operating instructions in this manual carefully. Keep the operating instructions for future reference. Granuldisk does not assume liability or warranty in case of non-adherence to these safety and operating instructions. Do not make changes, additions or reconstructions in the pot washer without the approval of the manufacturer.
  • Page 9 1.2 Safety regulations 1 General Description and Safety WARNING Formaldehyde, which is dangerous if inhaled, may be formed if the original granules made of POM plastics, catch fire. Does not apply for the PowerGranules BIO. NOTE Regarding the handling and use of detergent and rinse aid with the product, please see the chemical manufacturer’s instructions.

  • Page 10: Technical Data

    1 General Description and Safety 1.3 Technical data Technical data GENERAL Design Front loaded with two doors External dimensions 2039 (± 25 mm) x 1452 x 1075 mm (H x W x D) closed without EcoExchanger Weight 666 kg (filled machine) 485 kg (empty machine) Tank volume 165 liter...
  • Page 11 1.3 Technical data 1 General Description and Safety Wash programs without granules Eco: 2 min, 40 sec (+95 sec w EcoExchanger®) Short: 3 min, 40 sec (+60 sec w Steam reduction or +120 sec w EcoExchanger) Normal: 5 min, 40 sec (+60 sec w Steam reduction or +120 sec w EcoExchanger) Max.
  • Page 12 1 General Description and Safety 1.3 Technical data Maximum output 21 kW (hot fill) 29 kW (cold fill or hot fill) 5 kW (steam heated) 6,6 kW (steam heated, 575V) 18 kW (hot fill, 200V, 208V) 22,6 kW (hot fill, 480V, 575V) Wash pump motor 2 x 2,2 kW 2 x 3,0 kW (480V, 575V)
  • Page 13 * Not in use simultaneously. ** For specific data regarding delivered machines, please see machine rating plate. NOTE Granule Maxi is supplied with a 2 metres long electric ca- ® ble to be connected to an approved supply disconnecting device on the wall. The supply disconnecting device is not included in the delivery.

  • Page 14: And Powergranules Bio

    ® • PowerGranules and PowerGranules BIO are specially designed to work with Granule pot and pan washing machines from Granuldisk. • They ensure the best wash result as well as the longest working life both for themselves and the machine.

  • Page 15: Simpel™- Easy Access To Information

    1.5 SIMpel™— easy access to 1 General Description and Safety information SIMpel™— easy access to information To make it easier for the operator to find information about the machine and how to use it, there is a QR-code on the machine. The sticker is placed under or at the side of the display.
  • Page 16 User manuals and videos of accessories/ DOCUMENTATION daily cleaning 3. TECHNICIAN AREA Only for technicians/service partners 4. CODES AND List of error codes INFORMATION 5. ABOUT GRANULDISK Link to our website 6. CONTACT INFORMATION Contact information to service partner Rev. 2021-11...

  • Page 17: Operating

    Operating Start up procedure Fill the machine with the right amount of PowerGranules from the Granule Collectors. There are two Granule Col- lectors with 8 liters of gran- ules each. Empty both of them in the machine. See Fig. 3 Granule filling Fig.
  • Page 18 2 Operating 2.1 Start up procedure Filling with water Close the doors 2 2 Press the Confirm (1) button in order to fill the wash tank. Fill wash tank? 3 3 The program selection diodes flash out of sequence with the diodes for washing with or without granules during filling.
  • Page 19 2.1 Start up procedure 2 Operating 5 5 Ready to use when the cor- rect temperature has been attained in the wash tank. A pre-selected program is now displayed; 65°C 70°C Eco program with granules wash time: 2:40 NOTE RED LAMP; indi- cates that the machine is work- ing.

  • Page 20: Loading Wash Ware

    See Fig. 6 Loading utensils Fig. 6 Loading utensils Inserting and removing the cassette Granule Maxi, Compact Edition: The cassette is an integral part of the machine and can be slid halfway out of the machine. Granule Maxi, Flow Edition: Roll the trolley up to the loaded cassette.
  • Page 21 The cassette can easily be suspended on the wall hooks next to the machine by follow- ing the above instructions in reverse. Granule Maxi, FreeFlow Edition: Fig. 8 Trolley catch The cassette is loaded sus- pended on the trolley. The cas- sette is then rolled into the machine using the trolley.
  • Page 22 2 Operating 2.2 Loading wash ware Pot- and saucepan holder (10972) Capacity: 3–5 pots/saucepans with handles or ears to be hung on the hooks. See Fig. 10 Pot- and saucepan holder Fig. 10 Pot- and saucepan holder Utensil holder (10362) For ladles, whisks etc (up to 500 mm).
  • Page 23 2.2 Loading wash ware 2 Operating Lid- and tray holder (10950) Capacity: Up to 9 pc of GN 1/1 sized flat trays and lids. The lid holder is best fitted in the lower cassette runners. See Fig. 13 Lid- and tray holder Fig.
  • Page 24 2 Operating 2.2 Loading wash ware Insert for baking trays (22017) Capacity: 8 x 600x400 mm baking trays, max 20 mm edge. See Fig. 16 Insert for baking trays Fig. 16 Insert for baking trays Rev. 2021-11...

  • Page 25: Control Panel

    2.3 Control panel 2 Operating 2.3 Control panel Confirm button is used to an- swer “yes” to a question shown in the display window 2 2 The Stop button is used to reset potential alarms. It is also used to enter sleep mode. After 30 seconds the display light goes out and the machine goes into sleep mode.

  • Page 26: Start And Operation

    2 Operating 2.4 Start and operation 2.4 Start and operation Press the Confirm button (1) • If temperature is lower than 65 °C in wash tank at the time of the first start, once the wash tank has been filled, the machine will continue heating.
  • Page 27 2.4 Start and operation 2 Operating 4 4 When the wash program is complete, the word ”END” flashes and the green indica- tion lamp goes on. 65°C 85°C See Fig. 17 When the program is finished the green light goes on. Fig.
  • Page 28 2 Operating 2.4 Start and operation Resetting of overheat protection Reset overheat protection if error codes 104 and 105 occur. Empty the wash tank. 2 2 Clean the level sensor. 3 3 Unscrew the black cap. 4 4 Reset the overheat protection using a small screwdriver to stick into the protector and push the reset button.

  • Page 29: Language Selection

    2.5 Language selection 2 Operating 2.5 Language selection To change the language settings: Press the STOP button, release it and wait for 3 seconds. 2 2 Press the (4) “Short program” button, five times. 3 3 The display shows the following: Language <...

  • Page 30: Set Date And Time

    2 Operating 2.6 Set date and time 2.6 Set date and time To change the date and time: Press STOP (2), then press Short program button (4) 5 times and 1 time on ECO pro- gram button (3). Change date and time ddmmyy hh:mm 210101 13:00...

  • Page 31: Daily Cleaning

    Daily cleaning Collecting and cleaning of PowerGranules Use the Granule Collectors, 2 pcs. Fig. 20 Granule collectors in machine 2 2 Place the Granule Collector in the cassette. See Fig. 20 Granule collectors in machine 3 3 Close the doors and press STOP. 4 4 Wait for 3 seconds.
  • Page 32 3 Daily cleaning 3.1 Collecting and cleaning of PowerGranules • From 2500 to 501 programs: Check Granule level (after every 10th collection) • From 500 to 251 programs: No message (goes back to STOP mode) • From 250 to 1 program: Order granules (after every collection) •...

  • Page 33: Cleaning Inside The Machine

    3.2 Cleaning inside the machine 3 Daily cleaning 3.2 Cleaning inside the machine Press STOP button (2). 2 2 Switch off at the main electrical switch. 3 3 Remove and check all 4 spray pipes. • The spray pipe lock is folded up, then you push the spray pipe up and pull it to one side.
  • Page 34 3 Daily cleaning 3.2 Cleaning inside the machine 5 5 Move the Granule strainer (B) towards you in order to clean the bottom of the tank. See Fig. 25 Granule strainer and drip groove • Clean and flush the tank. Rinse with extra care so that the bottom of the tank is also reached.
  • Page 35 3.2 Cleaning inside the machine 3 Daily cleaning 1 1 1 1 If present, clean and flush the EcoExchanger from the inside of the cabin. (The box on top of the roof will be cleaned by a service technician when servicing the machine —...
  • Page 36 3 Daily cleaning 3.2 Cleaning inside the machine NOTE If the overflow sieve is not cover is not put back properly, the granules may run down the drain during a wash cycle. Rev. 2021-11...

  • Page 37: Over Night And At Longer Stoppages

    3.3 Over night and at longer 3 Daily cleaning stoppages 3.3 Over night and at longer stoppages • Ensure that wash tank is empty after cleaning. • Leave doors slightly open so that air can circulate in the machine. • PowergGranules should be stored in Granule collector standing in the machine.

  • Page 38: Gd Memo

    3 Daily cleaning 3.4 GD Memo™ 3.4 GD Memo™ GD Memo is an integrated function which informs the user of the ma- chine’s most important maintenance requirements. With GD Memo, it is possible to ensure optimum wash results, avoid breakdowns during peak hours and maintain the lowest possible operating costs.
  • Page 39 1”, “Time for service 2” or "Time for service 3" depending on which service is required. Sequence for service calls are: 1, 2, 1, 3, 1, 2, 1, 3... Phone number for Service company or Granuldisk is shown below the service message. The reminder can be reset by an authorised service technician, once the service is performed.

  • Page 41: Haccp Hygiene And Operation Documentation

    HACCP Hygiene and Operation Documentation General Granuldisk Documentation Tool, GDTdirect™, is an integrated function for the documentation of the pot washing machine’s operating parameters and critical hygiene control points, HACCP. The following can be viewed: • Operating data for the last 200 wash program run is viewed directly in the control panel window.

  • Page 42: Reading The Data Through The Control Panel

    4 HACCP Hygiene and Operation 4.2 Reading the data through the Documentation control panel 4.2 Reading the data through the control panel Press STOP button (2), release it and wait 3 seconds. 2 2 Press “Short program” (4), five times. 3 3 Use button “ECO program”...

  • Page 43: Accumulated Values For Electricity And Water Consumption

    4.3 Accumulated values for electric- 4 HACCP Hygiene and Operation Documentation ity and water consumption 4.3 Accumulated values for electricity and water consumption Repeat steps 1-3 on previous page to enter user menu, but choose "Ac- cumulated power and water" in step 3. 2 2 Accumulated values that are calculated from the operating data are shown.

  • Page 44: Download Of Operation Data From Usb Port

    4 HACCP Hygiene and Operation 4.4 Download of operation data Documentation from USB Port 4.4 Download of operation data from USB Port Press STOP. 2 2 Insert a USB stick. The USB port is found on the right side of the machine. See Fig.

  • Page 45: Optional Ecoexchanger

    4.5 Optional EcoExchanger® 4 HACCP Hygiene and Operation Documentation 4.5 Optional EcoExchanger® The EcoExchanger is a heat recovery and steam reduction unit all in one. The unit is condensing the steam and at the same time increasing the temperature on the incoming water (cold) to the rinse tank. Press STOP button (2), release it and wait 3 seconds.

  • Page 47: Trouble Shooting And Alerts

    Trouble shooting and alerts User related notices • User related notices are codes 100, 109, 116, 118, and 132. They appear with a message in the display. Below table gives more details about the user related notices. • When an alert is displayed, the program is always interrupted. •...
  • Page 48 5 Trouble shooting and alerts 5.1 User related notices Error Cause Meaning Remedy code Drain valve The drain valve has Close the drain not closed opened during an ac- valve and reset the tive process in the alarm by pressing machine.

  • Page 49: Error Codes

    5.2 Error codes 5 Trouble shooting and alerts 5.2 Error codes The meaning of the error codes can be read out form the table below. Error Cause Remedy Meaning code Program interrupted by This error code is operator. displayed only when operating da- ta is read.
  • Page 50 5 Trouble shooting and alerts 5.2 Error codes Error Cause Meaning Remedy code Temp sensor The temperature sensor Contact a service rinse tank not in the rinse tank is engineer! working. broken. Temp sensor The temperature sensor Contact a service wash tank not in the wash tank is engineer!
  • Page 51 5.2 Error codes 5 Trouble shooting and alerts Error Cause Meaning Remedy code IO board not IO circuit board not Contact a service tested at tested at manufacture. engineer! manufacture. Short rinse Rinse water was Contact a service time. pumped out too fast, engineer! causing insufficient rinsing and heating of...

  • Page 53: Notes

    Notes Rev. 2021-11...

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