GRANULDISK Granule Smart User Manual
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GRANULDISK Granule Smart User Manual

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Granule
Smart ®
User Manual
Art. no EN16350
GRANULDISK AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com
Tel. +46 40 671 50 60

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Summary of Contents for GRANULDISK Granule Smart

  • Page 1 Granule Smart ® User Manual Art. no EN16350 GRANULDISK AB retains the right to make technical changes to the products. No responsibility is taken for any printing errors. www.granuldisk.com Tel. +46 40 671 50 60...

  • Page 3: Table Of Contents

    Contents EC DECLARATION OF CONFORMITY FOR MACHINERY 1 General Description and Safety 1.1 To the user 1.2 Safety regulations 1.3 Technical data 1.4 PowerGranules and PowerGranules BIO ® ® 1.5 SIMpel — easy access to information 2 Operating 2.1 Start up procedure 2.2 Loading wash ware 2.3 Control panel 2.4 Start and operation...

  • Page 5: Ec Declaration Of Conformity For Machinery

    Jägershillsgatan 13, 213 75 Malmö Hereby declares that Type of machinery: Granule pot washing machine for commercial kitchens No. of machinery: Granule Smart ® Complies with the requirements of Machinery Directive 2006/42/EC. Complies with the applicable requirements of the following EC directives: 2014/30/EU, EMC...

  • Page 7: General Description And Safety

    Granule pot washing machine for commercial kitch- ® ens that is designed for washing pots and pans. This manual is your guide for the correct use of the Granule Smart ® washing machine. GRANULDISK recommends that you study the manual thoroughly to be sure that the machine is installed and used correctly and safely.

  • Page 8: Safety Regulations

    NOTE Read the safety notes and operating instructions in this manual carefully. Keep the operating instructions for future reference. GRANULDISK does not assume liability or war- ranty in case of non-adherence to these safety and oper- ating instructions. Do not make changes, additions or reconstructions in the pot washer without the approval of the manufacturer.
  • Page 9 1.2 Safety regulations 1 General Description and Safety WARNING Formaldehyde, which is dangerous if inhaled, may be formed if the original Granules made of POM plastics, catch fire. Does not apply for the Power Granules BIO. NOTE Regarding the handling and use of detergent and rinse aid with the product, please see the chemical manufacturer’s instructions.

  • Page 10: Technical Data

    1 General Description and Safety 1.3 Technical data Technical data GENERAL Design Round rotating stainless steel basket External dimensions 2079 (± 25) x 1024 x 1317 mm H x W x D (open) Weight 444 kg (filled machine) 320 kg (empty machine) Tank volume 108 liter Loading volume...
  • Page 11 1.3 Technical data 1 General Description and Safety Max. / normal capacity per hour Standard Edition: 162/126 GN 1/1 or mode (normal capacity incl. similar in other pots handling) FreeFlow Edition: 162/144 GN 1/1 or similar in other pots Capacity per program 6 GN 1/1 65 mm depth or 3 GN 1/1 up to 200 mm depth and 3 GN 1/1 up to 65 mm depth, or similar in other...
  • Page 12 1 General Description and Safety 1.3 Technical data WATER CONNECTION Total hardness: 3-7 °dH, 5-12 °TH, Hardness/Connection 53-125 PPM ¾” BSP male (DN20) NB! Reverse osmosis water and to- tally softened water must not be used. Connection A 11.5 kW unit: 1-6 bar, 15 l/min, 55-65 ° C (hot fill) 16.5 kW unit: 1-6 bar, 15 l/min, 5-65 °...
  • Page 13 1 General Description and Safety ** For specific data regarding delivered machines, please see machine rating plate NOTE Granule Smart is supplied with a 2 metres long electric ® cable to be connected to an approved supply disconnect- ing device on the wall. The supply disconnecting device is not included in the delivery.

  • Page 14: And Powergranules Bio

    ® • PowerGranules and PowerGranules BIO are specially designed to work with Granule pot and pan washing machines from GRANULDISK. • They ensure the best wash result as well as the longest working life both for themselves and the machine.

  • Page 15: Simpel - Easy Access To Information

    1.5 SIMpel — easy access to 1 General Description and Safety information SIMpel — easy access to information To make it easier for the operator´s to find information about the ma- chine and how to use it there is a QR-code on the machine. The sticker is placed under or at the side of the display.
  • Page 16 User manuals and videos of accessories/ DOCUMENTATION daily cleaning 3. TECHNICIAN AREA Only for technicians/service partners 4. CODES AND List of error codes INFORMATION 5. ABOUT GRANULDISK Link to our website 6. CONTACT INFORMATION Contact information to service partner Rev. 2021-09...

  • Page 17: Operating

    Operating Start up procedure Place the tank grid in position. See Fig. 3 Tank grid Fig. 3 Tank grid 2 2 Put the basket wheel in place. Swing it around until it drops down on the pegs in the mid- dle of the wheel.
  • Page 18 2 Operating 2.1 Start up procedure 3 3 Empty the Granule Collector with PowerGranules into the left part of the wash tank. See Fig. 5 Granule filling Fig. 5 Granule filling 4 4 Close the drain valve on the front of the machine See Fig.
  • Page 19 2.1 Start up procedure 2 Operating Filling with water Close the door 2 2 Press the Confirm (1) button in order to fill the wash tank. Fill wash tank? 3 3 The machine will now fill with water and heat up to the correct tempera- ture.
  • Page 20 2 Operating 2.1 Start up procedure 5 5 Ready to use when the cor- rect temperature has been attained in the wash tank. A pre-selected program is now displayed; 65°C 70°C Eco program with Granules wash time: 2:10 NOTE RED LAMP; indi- cates that the machine is work- ing.

  • Page 21: Loading Wash Ware

    2.2 Loading wash ware 2 Operating 2.2 Loading wash ware All utensils must be loaded with the inside facing the spray pipes, thus outwards. It is important that all items are firmly in place when being washed. Loading the basket Take the basket half way out of the machine (the basket standing partly on the door.)
  • Page 22 2 Operating 2.2 Loading wash ware Standard wash basket (26426) Capacity: 6 GN 1/1 65 mm or 3 GN 1/1 up to 200 mm + 3 GN 1/1 up to 65 mm. Equipped with small hooks which enables up to 12 small containers (1/4, 1/6, 1/9) to be loaded directly into the wash basket.
  • Page 23 2.2 Loading wash ware 2 Operating Possible to load grids, chop- ping boards, baking trays, flat trays and GN 1/1 lids. See Fig. 13 Insert for trays Fig. 13 Insert for trays Holder for bowls & pots with integrated ladle holder (13756) To be placed inside standard wash basket (26426).
  • Page 24 2 Operating 2.2 Loading wash ware Flexible pot holder (13789) Rubber strap with two hooks. Rubber strap to be placed around pot and hooked on to the basket. Be careful when fastening and releasing the rubber bands as the hooks may cause harm.
  • Page 25 2.2 Loading wash ware 2 Operating Pot basket (21423) Holds 2 large pots (200 mm) or 1 large pot (400 mm) Placed in machine instead of Standard wash basket. See Fig. 18 Pot basket Fig. 18 Pot basket When placing one large pot in the pot basket, use one or two Flexible pot holders to fixate the pot.

  • Page 26: Control Panel

    2 Operating 2.3 Control panel 2.3 Control panel Confirm button is used to an- swer “yes” to a question shown in the display window 2 2 The Stop button is used to reset potential alarms. It is also used to enter sleep mode. After 30 seconds the display light goes out and the machine goes into sleep mode.

  • Page 27: Start And Operation

    2.4 Start and operation 2 Operating 2.4 Start and operation Press the Confirm button (1) • If temperature is lower than 65 °C in wash tank at the time of the first start, once the wash tank has been filled, the machine will continue heating.
  • Page 28 2 Operating 2.4 Start and operation 4 4 When the wash program is complete, the word ”END” flashes and the green indica- tion lamp goes on. 65°C 85°C See Fig. 21 When the program is finished the green light goes on. Fig.
  • Page 29 2.4 Start and operation 2 Operating 2 2 Clean the level sensor. 3 3 Unscrew the black cap. 4 4 Reset the overheat protection using a small screwdriver to stick into the protector and push the reset button. If the protection has tripped, a click is heard when it is reset.

  • Page 30: Language Selection

    2 Operating 2.5 Language selection 2.5 Language selection To change the language settings: Press the STOP button, release it and wait for 3 seconds. 2 2 Press the (4) “Short program” button, five times. 3 3 The display shows the following: Language <...

  • Page 31: Set Date And Time

    2.6 Set date and time 2 Operating 2.6 Set date and time To change the date and time: Press STOP (2), then press Short program button (4) 5 times and 1 time on ECO pro- gram button (3). Change date and time ddmmyy hh:mm 210101 13:00...

  • Page 33: Daily Cleaning

    Daily cleaning How to lower the door To facilitate the cleaning of the machine the door can be lowered. When the door is lowered, it is easier to reach all parts inside of the machine. Follow the steps below: Pull the red knob (A) upwards and move it backwards (B) until it reaches (C).
  • Page 34 3 Daily cleaning 3.1 How to lower the door 2 2 Make sure it secures correctly. You will hear a “click”. Fig. 26 Close up — secure the arm properly Fig. 26 Close up — secure the arm properly 3 3 Keep a hand under the door to hold the weight of the door.
  • Page 35 3.1 How to lower the door 3 Daily cleaning 5 5 When ready with the daily cleaning the door needs to be put back in place. Raise the door to it´s upper position. Do the same procedure but in the opposite direction. Release the knob (A), pull it down (B) and secure it (C) until you hear a “click”.

  • Page 36: Collecting And Cleaning Of Powergranules

    3 Daily cleaning 3.2 Collecting and cleaning of PowerGranules 3.2 Collecting and cleaning of PowerGranules Use the Granule Collector 2 2 Place the Granule collector on the basket wheel. It should be placed as tightly as possi- ble to the door, which means that the Granule collector will be tilting slightly towards the back of the machine.
  • Page 37 3.2 Collecting and cleaning of 3 Daily cleaning PowerGranules • From 0 program: Change Granules now (after every collection until message is reset) Top up with Granules when needed. Wash result will suffer if the Granule level is too low. 5 5 Take the filled Granule collector out from the machine and rinse the Granules thoroughly.

  • Page 38: Cleaning Inside The Machine

    3 Daily cleaning 3.3 Cleaning inside the machine 3.3 Cleaning inside the machine Press STOP button (2) and open drain valve to empty wash tank. See Fig. 32 Open drain valve Fig. 32 Open drain valve 2 2 Switch off at the main electrical switch. 3 3 Take the basket wheel out.
  • Page 39 3.3 Cleaning inside the machine 3 Daily cleaning 5 5 Clean and flush the parts with water 6 6 Flush the inside of the tank with pure water. 7 7 Clean and flush Granule damper(A) with water See Fig. 35 Granule damper Fig.
  • Page 40 3 Daily cleaning 3.3 Cleaning inside the machine 1 1 2 2 Check the operation of the tap on the overflow drain. Clean if required. See Fig. 37 Overflow tap Fig. 37 Overflow tap 1 1 3 3 Flush the lower compartment of the door (door fully opened) and wipe off the upper compartment of the...
  • Page 41 3.3 Cleaning inside the machine 3 Daily cleaning 1 1 5 5 Wipe the door fram with damp cloth See Fig. 40 Door frame to clean Fig. 40 Door frame to clean 1 1 6 6 If present, clean or flush the EcoExchanger inside the cab- in.
  • Page 42 3 Daily cleaning 3.3 Cleaning inside the machine NOTE The outside of the machine should not be washed with high-pressure water. Replacement of cleaned items • Put back bottom sieve if it has been unscrewed. • Put back tank grid •...

  • Page 43: Over Night And At Longer Stoppages

    3.4 Over night and at longer 3 Daily cleaning stoppages 3.4 Over night and at longer stoppages • Ensure that wash tank is empty after cleaning. • Leave the door open, so that air can circulate in the machine. • PowerGranules should be stored in Granule collector standing in the machine.

  • Page 44: Gd Memo

    3 Daily cleaning 3.5 GD Memo™ 3.5 GD Memo™ GD Memo is an integrated function which informs the user of the ma- chine’s most important maintenance requirements. With GD Memo, it is possible to ensure optimum wash results, avoid breakdowns during peak hours and maintain the lowest possible operating costs.
  • Page 45 1”, “Time for service 2” or "Time for service 3" depending on which service is required. Sequence for service calls are: 1, 2, 1, 3, 1, 2, 1, 3... Phone number for Service company or GRANULDISK is shown below the service message. The reminder can be reset by an authorised service technician, once the service is performed.

  • Page 47: Haccp Hygiene And Operation Documentation

    HACCP Hygiene and Operation Documentation General GRANULDISK Documentation Tool, GDTdirect™, is an integrated function for the documentation of the pot washing machine’s operating parame- ters and critical hygiene control points, HACCP. The following can be viewed: • Operating data for the last 200 wash program run is viewed directly in the control panel window.

  • Page 48: Reading The Data Through The Control Panel

    4 HACCP Hygiene and Operation 4.2 Reading the data through the Documentation control panel 4.2 Reading the data through the control panel Press STOP button (2), release it and wait 3 seconds. 2 2 Press “Short program” (4), five times. 3 3 Use button “ECO program”...

  • Page 49: Accumulated Values For Electricity And Water Consumption

    4.3 Accumulated values for electric- 4 HACCP Hygiene and Operation Documentation ity and water consumption 4.3 Accumulated values for electricity and water consumption Repeat steps 1-3 on previous page to enter user menu, but choose "Ac- cumulated power and water" in step 3. 2 2 Accumulated values that are calculated from the operating data are shown.

  • Page 50: Download Of Operation Data From Usb Port

    4 HACCP Hygiene and Operation 4.4 Download of operation data Documentation from USB Port 4.4 Download of operation data from USB Port Press STOP. 2 2 Insert a USB stick. The USB port is found on the right side of the machine. See Fig.

  • Page 51: Optional Ecoexchanger

    4.5 Optional EcoExchanger 4 HACCP Hygiene and Operation Documentation 4.5 Optional EcoExchanger The EcoExchanger is a heat recovery and steam reduction unit all in one. The unit is condensing the steam and at the same time increasing the temperature on the incoming water (cold) to the rinse tank. Press STOP button (2), release it and wait 3 seconds.

  • Page 53: Trouble Shooting And Alerts

    Trouble shooting and alerts User related notices • User related notices are codes 109, 116, 118, 120 and 132. They appear with a message in the display. Below table gives more details about the user related notices. • When an alert is displayed, the program is always interrupted. •...
  • Page 54 5 Trouble shooting and alerts 5.1 User related notices Error Cause Meaning Remedy code Basket drive Check that nothing Something is preventing device the rotation of the is stuck between blocked. basket. the basket and the basket wheel. Reset the alarm by press- ing the STOP button.

  • Page 55: Error Codes

    5.2 Error codes 5 Trouble shooting and alerts 5.2 Error codes The meaning of the error codes can be read out form the table below. Error Cause Remedy Meaning code Program interrupted by This error code is operator. displayed only when operating da- ta is read.
  • Page 56 5 Trouble shooting and alerts 5.2 Error codes Error Cause Meaning Remedy code Water level Contact a service The level in the rinse too low in tank has fallen engineer! rinse tank. incorrectly. Water level The level in the wash Contact a service too low in tank has fallen...
  • Page 57 5.2 Error codes 5 Trouble shooting and alerts Error Cause Meaning Remedy code Short rinse Rinse water was Contact a service time. pumped out too fast, engineer! causing insufficient rinsing and heating of the wash ware. Level detec- False level signal from Turn the machine tion function OFF! Continued op-...

  • Page 59: Notes

    Notes Rev. 2021-09...

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