GRANULDISK GRANULE SMART User Manual
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GRANULDISK GRANULE SMART User Manual

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GRANULE
®
SMART
USER MANUAL.
Art.no EN16350201502
GRANULDISK AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com Tel. +46 40 671 50 60

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Summary of Contents for GRANULDISK GRANULE SMART

  • Page 1: User Manual

    GRANULE ® SMART USER MANUAL. Art.no EN16350201502 GRANULDISK AB retains the right to make technical changes to the products. No responsibility is taken for any printing errors. www.granuldisk.com Tel. +46 40 671 50 60...

  • Page 3: Table Of Contents

    Contents CE Declaration of Conformity General Description and Safety To the user Safety regulations Technical data Operating Daily cleaning Collecting and cleaning of PowerGranules Cleaning inside the tank Replacement of cleaned items Over night and at longer stoppages GD Memo® HACCP Hygiene and Operation Documentation Troubleshooting and alarms...
  • Page 5 Jägershillgatan 15 SE-213 75 MALMÖ, Sweden declares that the following machinery: ® The GRANULDISK system Granule Smart ® The Granule Smart is a Granule pot washing machine – a pot washing machine for commercial kitchens that is designed for washing such wares as pots and pans.
  • Page 6 CE Declaration of Conformity...

  • Page 7: General Description And Safety

    This manual is your guide for the correct use of the Granule Smart pot washing machine. GRANULDISK recommends that you study the manual thoroughly to be sure that the machine is installed and used correctly and safely. Ensure that the manual is always available during the whole life of the machine.

  • Page 8: Technical Data

    1.3 Technical data 1 General Description and Safety Technical data Weight ......... 381 kg (filled machine), 257 kg (empty machine) External dimensions ....2034 (± 25) x 1024 x 1315 mm (H x W x D) open Tank volume ......108 litres Granule amount ......
  • Page 9 ** For specific data regarding delivered machines, please see machine rating plate NOTE ® The Granule Smart is supplied with a 2 metres long electric cable to be connected to an approved supply disconnecting device on the wall. The supply disconnecting device is not included in the delivery.
  • Page 10 1.3 Technical data 1 General Description and Safety...

  • Page 11: Operating

    Operating Start up Empty the Granule Collector with PowerGranules into the left part of the wash tank. Basket wheel and tank grid need to be taken out (Figure 1 Granule filling). Figure 1: Granule filling Place the tank grid in position (Figure 2 Tank grid).
  • Page 12 2 Operating Put the basket wheel in place (Figure 3 Basket wheel). Figure 3: Basket wheel Close the drain valve on the right hand side of the machine (Figure 4 Drain valve). Switch on the main electrical switch. Figure 4: Drain valve Rev.
  • Page 13 2 Operating Filling with water Close the door. Press the Confirm (1) button in order to fill the wash tank. Fill wash tank? The machine will now fill with water and heat up to the correct temperature. On the panel, the diodes for programme selection (3-5) flash out of sequence with the diodes for washing with or without Granules (6-7) during filling.
  • Page 14 2 Operating Ready to use when the correct temperature has been attained in the wash tank. A preselected programme is now displayed; 65°C 85°C Eco program with Granules wash time: 2:00 NOTE Indication lamps RED LAMP; indicates that the machine is working. Figure 6: Indication lamps Do not open the door! GREEN LAMP;...
  • Page 15 2 Operating Loading the basket Take the basket half way out of the machine (the basket standing partly on the door.) When the basket is loaded with pots and pans, slide the wash basket into the machine. The basket is designed so that you clearly feel when the basket is placed correctly on the basket wheel.
  • Page 16 2 Operating Possible to load 6 x GN 1/3. Possible to load 12 x small GN containers. Choose among GN 1/4, GN 1/6, GN 1/9. See Figure 11 Standard wash basket. Figure 11: Standard wash basket Insert for trays (19992) To be placed inside standard wash basket (19999).
  • Page 17 2 Operating Holder for bowls & pots with integrated ladle holder (13756) To be placed inside standard wash basket (19999). Capacity: up to 5-6 bowls or pots. Containers from approx 60 mm to 170 mm deep can be washed. Possible to load ladles, whisks, spatulas and similar in the net basket in the middle of the holder.
  • Page 18 2 Operating Multiflex holder for saucepans, small bowls, sieves (20554) To be placed inside standard wash basket (19999). Capacity: up to 3-4 saucepans or up to 4-5 small bowls, sieves etc. Figure 16 Multiflex holder. Figure 16: Multiflex holder Pot basket (21423) Holds 2 large pots (200 mm) or 1 large pot (400 mm) Placed in machine instead of Standard wash basket.
  • Page 19 2 Operating Control Panel Confirm button is used to answer “yes” to a question shown in the display window The Stop button is used to reset potential alarms. It is also used to enter sleep mode. After 30 seconds the display light goes out and the machine goes into sleep mode.
  • Page 20 2 Operating Start and Operation Press the Confirm button (1) • If temperature is lower than 65 °C in wash tank at the time of the first start, once the wash tank has been filled, the machine will continue heating. •...
  • Page 21 2 Operating After 3 seconds a countdown of remaining wash time will appear in the display. 65°C 85°C 1:55 When the wash programme is complete, the word ”END” flashes and the green indication lamp goes on. 65°C 85°C E N D Figure 19: While a programme is running the red light is shining.
  • Page 22 Figure 22: Make sure no Granules are stuck. PowerGranules • Specially designed to work with Granule pot and pan washing machines from GRANULDISK. • Ensure the best wash result as well as the longest working life both for themselves and the machine.
  • Page 23 2 Operating • Worn out Granules should be handled as non-hazardous industrial waste. Appropriate for sorting as combustible waste. Used Granules should be sealed in a plastic bucket with a lid or in a plastic bag before being disposed of. Language selection To change the language settings: Press the STOP button, release it and wait...
  • Page 24 2 Operating...

  • Page 25: Daily Cleaning

    Daily cleaning Collecting and cleaning of PowerGranules Use the Granule Collector Place the Granule collector on the tank grid between the door and the drive hub (Figure 23 Granule collector in machine). Granule Collecting Programme: First press the STOP button (2) Press Short programme (4) and Granule programme (6) buttons at the same time for 3 seconds.

  • Page 26: Cleaning Inside The Tank

    3.2 Cleaning inside the tank 3 Daily cleaning Take the filled Granule collector out from the machine and rinse the Granules thoroughly. Make sure no food residues are left. Check that the Granule level reaches up to the horizontal mark in the Granule collector (Figure 24 Check Granule level).
  • Page 27 3 Daily cleaning 3.2 Cleaning inside the tank Take the basket wheel out. Figure 26 Basket wheel. Figure 26: Basket wheel Lift the tank grid out by the handles. See Figure 27 Tank grid. Clean and flush the parts with water. Flush the inside of the tank with pure water.
  • Page 28 3.2 Cleaning inside the tank 3 Daily cleaning Clean and flush bottom sieve (C) with water. To make cleaning easier, bottom sieve can be unscrewed (Figure 29 Bottom sieve, level sensor and rollers). 10. Wipe off level sensor (D) with a clean cloth. Figure 29 Bottom sieve, level sensor rollers.
  • Page 29 3 Daily cleaning 3.2 Cleaning inside the tank 14. Wipe inside of the lower door and the seal with a damp cloth, Figure 32 Lower door. Figure 32: Lower door 15. Wipe the door frame with damp cloth, Figure 33 Door seal.

  • Page 30: Replacement Of Cleaned Items

    3.5 GD Memo® 3 Daily cleaning Replacement of cleaned items Replace all items • Put back bottom sieve if it has been unscrewed. • Put back tank grid. • Put back basket wheel. Over night and at longer stoppages • Ensure that wash tank is completely empty after cleaning.
  • Page 31 Either “Time for service 1” or “Time for service 2” depending on which service is required. Phone number for Service company or GRANULDISK is shown below the service message. The reminder can be reset by an authorised service technician, once the service is performed.
  • Page 32 3.5 GD Memo® 3 Daily cleaning • Once the water has been changed and the message reset, the next message can be shown • Second priority “Change Granules now”, “Time for service” are alternately displayed, if issued at the same time. •...

  • Page 33: Haccp Hygiene And Operation

    HACCP Hygiene and Operation Documentation GRANULDISK Documentation Tool, GDTdirect™, is an integrated function for the documentation of the warewashing machine’s operating parameters and critical hygiene control points, HACCP. • Operating data for the last 200 wash programmes run is viewed directly in the control panel window.
  • Page 34 4 HACCP Hygiene and Operation Documentation 090121 15:19 SG Error 103 To view information on programme run previously, scroll backwards and forwards in the list using button “eco programme” (3) or button “normal programme” (5). To end scrolling and leave the list, press Confirm button (1). Press the STOP button (2) to return to operating mode.

  • Page 35: Troubleshooting And Alarms

    Troubleshooting and alarms The meaning of the error codes can be read out from the table below. • Error code 109, 116, 118, 120, 132 are user related and can also be found on the wall instruction. • When an error code is displayed, the program is always interrupted. •...
  • Page 36 5 Troubleshooting and alarms Error Meaning Cause Remedy code Temp sensor wash The temperature sensor in the Contact a service engineer! tank not working. rinse tank is broken. Water level too low The level in the rinse tank has Contact a service engineer! in rinse tank.

  • Page 37: Notes

    5 Troubleshooting and alarms Error Meaning Cause Remedy code IO board not tested IO circuit board not tested at Contact a service engineer! at manufacture. manufacture. Clean level Level sensor is probably dirty Lower the level and clean the sensor ? or water is not exchanged after level sensor in the wash tank.
  • Page 38 5 Troubleshooting and alarms...
  • Page 39 Notes Rev. 2015-02...
  • Page 40 REINIGUNG / PULIZIA GIORNALIERA ® 3 sec. OPERATION / OPÉRATION / START UND BETRIEB / FUNZIONAMENTO xxx? 1:49 E N D GRANULDISK, Jägershillgatan 15, SE-213 75 Malmö, SWEDEN Tel: +4640 671 50 60 | Fax: +4640 21 07 21 | info@granuldisk.com | www.granuldisk.com...

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