GRANULDISK Granule Flexi User Manual
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GRANULDISK Granule Flexi User Manual

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USER MANUAL.
Art.no EN16265202011
GRANULDISK AB retains the right to make technical changes to the products.
No responsibility is taken for any printing errors.
www.granuldisk.com Tel. +46 40 671 50 60

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  • Page 1 USER MANUAL. Art.no EN16265202011 GRANULDISK AB retains the right to make technical changes to the products. No responsibility is taken for any printing errors. www.granuldisk.com Tel. +46 40 671 50 60...

  • Page 3: Table Of Contents

    Contents CE Declaration of Conformity General Description and Safety To the user Safety regulations Technical data ® PowerGranules Operating Daily cleaning Collecting and cleaning PowerGranules Cleaning inside the machine Replacement of cleaned items Over night and at longer stoppages Eco Exchanger as an option — Periodical service with cleaning GD Memo™...

  • Page 5: Ce Declaration Of Conformity

    CE Declaration of Conformity The Manufacturer: GRANULDISK AB Jägershillgatan 13, SE-213 75 MALMÖ, Sweden declares that the following machinery: The GRANULDISK system Granule Flexi ® ® The Granule Flexi is a Granule pot washing machine for commercial kitchens that is designed for washing such wares as pots and pans.
  • Page 6 CE Declaration of Conformity...

  • Page 7: General Description And Safety

    This manual is your guide for the correct use of the Granule Flexi pot washing machine. GRANULDISK recommends that you study the manual thoroughly to be sure that the machine is installed and used correctly and safely. Ensure that the manual is always available during the whole lifetime of the machine.
  • Page 8 1.2 Safety regulations 1 General Description and Safety For your safety, test the local fault current circuit breaker (FI) regularly by pressing the test button. Close the on-site water shut-off valve after the work is complete. Switch off the local mains disconnector after the work is complete.

  • Page 9: Technical Data

    1 General Description and Safety 1.3 Technical data Technical data GENERAL Design ......... Front loaded with two level washing External dimensions ....1,770 mm (±25) x 875 mm x 965 mm (H x W x D) for more details see Installation drawing Weight .........
  • Page 10 ** For specific data regarding delivered machines, please see machine rating plate NOTE ® The Granule Flexi is supplied with a 2 metres long electric cable to be connected to an approved supply disconnecting device on the wall. The supply disconnecting device is not included in the delivery.

  • Page 11: Powergranules

    ® ® PowerGranules • PowerGranules are specially designed to work with Granule pot and pan washing machines from GRANULDISK. • They ensure the best wash result as well as the longest working life both for themselves and the machine. •...
  • Page 12 ® 1.4 PowerGranules 1 General Description and Safety...

  • Page 13: Operating

    Operating Start up Fill the machine with the right amount of PowerGranules from the Granule collector. Close the drain valve (see Close the drain valve). Switch on the main electrical switch. Close the drain valve Filling with water Close the doors. Press the Confirm (1) button in order to fill the wash tank.
  • Page 14 2 Operating in the wash tank after filling, the following message is displayed: 50°C 60°C Heating the wash tank, 65°C Ready to use when the correct temperature has been attained in the wash tank. A pre-selected program is now displayed; 65°C 70°C Eco program...
  • Page 15 2 Operating Removing the insert The inserts can be removed. To remove the insert: 1. Draw the insert out as far as it will go 2. Tilt the insert by lifting it straight up. Pull out. Figure 4 Figure 5 Figure 4: Figure 5: Fixed insert for GN containers (13465)
  • Page 16 2 Operating Figure 7 Fixed insert for GN containers with small GN pans GN 1/1, 1/4, 1/6 and 1/9 loaded. Figure 7: Fixed insert for GN containers with small GN pans Flexible insert for GN containers and mixed washware (14454) To fit GN containers, bowls, saucepans, sieves, etc, incl 1 spare rubberband.
  • Page 17 2 Operating Insert for lids and trays (GN size) (6001147) To fit slightly soiled GN sized flat trays or lids. Capacity: 10 pcs NOTE Because of how the lids and trays are loaded in this fitting it is only suitable for lightly soiled dishware.
  • Page 18 2 Operating Figure 13 Adjustable insert Insert loaded with GN 1/4 and pot. Figure 13: Adjustable insert Figure 14 Adjustable insert Insert loaded with large pot. Large pots as deep as 700 mm can be washed with the short spray pipe (26828) inserted.
  • Page 19 2 Operating Net basket with lid (21477) For ladles, whisks up to 500 mm length. Figure 16 Netbasket Figure 16: Netbasket Control Panel Confirm button is used to answer “yes” to a question shown in the display window The Stop button is used to reset potential alarms.
  • Page 20 2 Operating Start and Operation pot washing Press the Confirm button (1) • If temperature is lower than 65 °C in wash tank at the time of the first start, once the wash tank has been filled, the machine will continue heating. •...
  • Page 21 2 Operating After 3 seconds a countdown of remaining wash time will appear in the display. When the wash program is complete, the word ”END” flashes and the green indication lamp goes on. 65°C 85°C E N D When the doors are opened the display goes back into stand-by mode and shows the latest program used.
  • Page 22 2 Operating Resetting of overheat protection Reset overheat protection if error codes 104 and 105 occur. 1. Empty the wash tank. 2. Clean the level sensor. 3. Unscrew the black cap (Figure 19 Access to overheat protectors). 4. Reset the overheat protection using a small screwdriver to stick into the protector and push the reset button.
  • Page 23 2 Operating Language selection To change the language settings: Press the STOP button, release it and wait for 3 seconds. Press the (4) “Short program” button, five times. The display shows the following: Language < English > Select Back Press the Confirm button for “select”. Scroll using the buttons for ECO(3) or Normal (5) program, to step through the list of languages.
  • Page 24 2 Operating Press Function button (1) to choose and to be able to change date and time. Change date and time ddmmyy hh:mm 160118 12.34 Cancel Adjust date and time by using Normal program button (5) to step to the right. ^^ marks which number can be changed.

  • Page 25: Daily Cleaning

    Daily cleaning Collecting and cleaning PowerGranules Use the Granule Collector Place the Granule Collector in the insert (Figure 21 Granule collector in machine). Close the doors and press STOP. Wait for 3 seconds. Then press the buttons for Short program (4) and Granules (6) simultaneously until the display shows “Granule collect program”.

  • Page 26: Cleaning Inside The Machine

    3.2 Cleaning inside the machine 3 Daily cleaning Top-up with Granules when needed. Wash result will suffer if the Granule level is too low. When the doors are opened the machine will return to STOP mode. Take the filled Granule collector out from the machine and rinse the Granules thoroughly.
  • Page 27 3 Daily cleaning 3.2 Cleaning inside the machine pipe. Any pieces stuck will then fall down the spray pipe and out at the end.. Figure 23 Removing spray pipe Figure 24 Cleaning wash nozzles Figure 24: Cleaning wash nozzles Lift out the two tank grids by the handles. Clean and flush both grids with water..
  • Page 28 3.2 Cleaning inside the machine 3 Daily cleaning Lift out overflow sieve (A) and Granule valve cover (B). Clean and flush the parts with water. . Figure 27 Items to clean • Overflow sieve; remove the cover • Granule valve; remove the cover by pulling handle straight up Figure 27: Items to clean Wash the inside of the machine with water...
  • Page 29 3 Daily cleaning 3.2 Cleaning inside the machine 13. For video instructions use the QR code and watch the daily cleaning on Youtube. SeeFigure 28 QR code Figure 28: QR code Rev. 2020-11...

  • Page 30: Replacement Of Cleaned Items

    3.3 Replacement of cleaned items 3 Daily cleaning Replacement of cleaned items Replace all items • Cover – overflow sieve • Cover – Granule valve • Tank grids • Spray pipes Make sure the handle on the Granule valve cover is pressed in. Figure 29 Granule valve handle.

  • Page 31: Over Night And At Longer Stoppages

    3 Daily cleaning 3.6 GD Memo™ Over night and at longer stoppages • Ensure that wash tank is empty after cleaning. • Leave doors slightly open so that air can circulate in the machine. • PowerGranules should be stored in Granule collector standing in the machine. •...
  • Page 32 3" depending on which service is required. Sequence for service calls are: 1, 2, 1, 3, 1, 2, 1, 3... Phone number for Service company or GRANULDISK is shown below the service message. The reminder can be reset by an authorised service technician, once the service is performed.
  • Page 33 3 Daily cleaning 3.6 GD Memo™ 4. Alarm priority If the reminders ”Change water”, ”Change Granules now” or ”Time for service” occurs at the same time, the messages are prioritised as follows: • “Change wash water” will always have first priority •...
  • Page 34 3.6 GD Memo™ 3 Daily cleaning...

  • Page 35: Haccp Hygiene And Operation Documentation

    HACCP Hygiene and Operation Documentation GRANULDISK Documentation Tool, GDTdirect™, is an integrated function for the documentation of the pot washing machine’s operating parameters and critical hygiene control points, HACCP. The following can be viewed: • Operating data for the last 200 wash program run is viewed directly in the control panel window.

  • Page 36: Accumulated Values For Electricity And Water Consumption

    4.2 Accumulated values for electricity and water 4 HACCP Hygiene and Operation consumption Documentation NOTE If the wash program has been cancelled due to an operating error or technical error, the temperature indication is not included and “error” plus an error code appears in its place. 200121 15:19 SG Error 103 To view information on program run previously, scroll backwards and forwards in the list using button “ECO program”...

  • Page 37: Download Of Operation Data From Usb Port

    4 HACCP Hygiene and Operation Documentation 4.3 Download of operation data from USB Port Download of operation data from USB Port Press STOP. Insert a USB stick. Hold ECO and Normal program buttons in for 2 seconds. After 10 seconds, function button lights up in green.
  • Page 38 4.3 Download of operation data from USB Port 4 HACCP Hygiene and Operation Documentation...

  • Page 39: Troubleshooting And Alerts

    Troubleshooting and alerts • User related notices are codes 100, 109, 116, 118, 132 and they appear with a message in the display. Below table gives more details about the user notices. • When an alert is displayed, the program is always interrupted. •...
  • Page 40 5 Troubleshooting and alerts Error codes The meaning of the error codes can be read out from the table below. Error Meaning Cause Remedy code Program interrupted by This error code is displayed operator. only when operating data is read. Motor protector for The motor is overloaded, Contact a service engineer!
  • Page 41 5 Troubleshooting and alerts Error Meaning Cause Remedy code Long rinse tank Rinse tank filling has exceeded Check the water supply to filling time its time limit. the machine, as well as the solenoid valve for rinse tank filling. Reset the alarm by pressing the STOP button.
  • Page 42 5 Troubleshooting and alerts...

  • Page 43: Notes

    Notes Rev. 2020-11...

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