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Siruba ASP-JBL100 Instruction Book / Parts List
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Siruba ASP-JBL100 Instruction Book / Parts List

Siruba ASP-JBL100 Instruction Book / Parts List

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使用說明書與零件圖
INSTRUCTION BOOK & PARTS LIST
ASP-JBL100

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Summary of Contents for Siruba ASP-JBL100

  • Page 1 All manuals and user guides at all-guides.com 使用說明書與零件圖 INSTRUCTION BOOK & PARTS LIST ASP-JBL100...

  • Page 2: Safety Instructions

    All manuals and user guides at all-guides.com SAFETY INSTRUCTIONS 重要安全聲明 •Thank you for purchasing our company’s • 感謝客戶您購買本公司產品 products. 為安全且正確地使用本產品 ASP-JBL100，請 For your safety and using our product ASP- 詳細閱讀以下注意事項後再實施操作。 1. 在使用本機器前，請先詳讀說明書內容，必 EBJ100 properly, please read the instructions below deliberately, then start operating the 須遵守說明書的指示與規定。...
  • Page 3 All manuals and user guides at all-guides.com Introduction 3. 當本機器不能正確工作時，應立即停止操作 3. While the machine cannot operate properly, you should stop operating it immediately. If 機器。該機器有必要進行修理、電氣或機器 the machine has the necessity to repair, or 方面的調整時，需要和本公司的代理商或直 do the electric and machine adjustment, you 接與本公司聯繫商談，採取合適的解決措...
  • Page 4 All manuals and user guides at all-guides.com INDICATED THE ALERT 警告圖案表示 PICTORIAL MARKINGS 務必關閉電源 10 分鐘後始打開電控 箱蓋子 高壓部位 Be sure to turn off the power and wait HIGH-VOLTAGE POSITION till 10 minutes before opening the control box’s cover. CAUTION 機械作動部份請注意裝上 高速運動部位...
  • Page 5 All manuals and user guides at all-guides.com Introduction SAFETY INSTRUCTIONS 安全注意事項 機器動作範圍 ( 區域 ) Area with moving parts 1. 機器在運轉時，不可將手指等放入該區域 1. Do not put your fingers into the area while machine is operating. 內。 2. 為了保修、檢修卸掉罩蓋時，必須將電源切 2. Must switch off the power before take down 到...
  • Page 6 All manuals and user guides at all-guides.com 3. 在有危及人體的高壓電處，貼有觸電危險警 3. Stick the electric shock alert pictorial marking at high voltage place which may cause human 告標記。在貼有本警告的電器控制部位而需 danger. Therefore, only the professional and 要保修、檢修時，打開罩蓋僅能由專業的電 electric technician could open the cover, while 氣技術人員進行。...
  • Page 7 All manuals and user guides at all-guides.com Introduction 頁 /PAGE INDEX 索引 SPECIFICATION 規格 INSTALLATION 安裝 OPERATION PREPARATION 運轉準備 OPERATION SWITCH 操作開關 LOOP MATERIAL INSTALLATION METHOD 褲耳布料安裝方法 LOOP SIZE ADJUSTMENT SETTING 褲耳尺寸變更時 (1) LOOP LENGTH SETTING （1）褲耳長度變更時 (2) LOOP WIDTH SETTING （2）褲耳寬度變更時...
  • Page 8 All manuals and user guides at all-guides.com...

  • Page 9: Specification

    All manuals and user guides at all-guides.com Introduction SPECIFICATION 規格 型式 Model ASP-JBL-100 平縫（高速電子套結機） 車縫型式 Sewing way Lockstitch single needle 車縫速度 Sewing speed 最高 2000 針 / 分 Max 2000 Rpm/Min 風琴牌 DP×17 ♯19~21 使用針 Typed needle 褲耳長度 Loop length 42~78mm ( 標準出廠設定值...

  • Page 10: Installation

    All manuals and user guides at all-guides.com INSTALLATION 安裝 Install holding rack ② and thread rack on the 桌板①上，鎖付支架②及線架。 table ①. ( 線架組裝組請參照 LK-1900A 使用說明書 。) (Ref LK-1900A user manual.) 線架 Thread rack ② ①...
  • Page 11 All manuals and user guides at all-guides.com Introduction SPECIFICATION 運轉準備 1. 電源電壓 1.Voltage A. 使用定額電壓 ±10％。 A. Steady voltage at ±10％。 B. 接地線一定要接地。 B. Earth cable must be in contact with ground. 2. 氣壓 2.Air pressure A. 使用 0.5 Mpa（5kg/c㎡ ）。 A.

  • Page 12: Operation Switch

    All manuals and user guides at all-guides.com OPERATION SWITCH 操作開關 1. 操作面板 1.Operation panel 準備鍵 Ready button JUKI LK-1900A 操作面板 Operation panel Operation panel guide 操作面板說明 名稱 Name 機能 Function 車子動作停止。 ● " 停止 " 開關（紅） 待機狀態時壓下的話、壓腳就會下降。 ● Stop Switch (Red) Machine movement stop.
  • Page 13 All manuals and user guides at all-guides.com Introduction 2. 起動鍵 Start switch Start switch guide 起動鍵說明 名稱 Name 機能 Function 起動鍵 成車起動 ● Start switch Switch begin ●...

  • Page 14: Loop Material Installation Method

    All manuals and user guides at all-guides.com LOOP MATERIAL INSTALLATION 褲耳布料安裝方法 METHOD 1. 穿褲耳前，電源開關為ＯＮ，按下 LK1900A 1.Before loop installed, power switch are ON, 操作面板 " 準備鍵⑤ "。 press operation panel button ⑤ ". 2. 褲耳穿過褲耳限位架①。 2.Loop go through loop limit rack ① . 3.
  • Page 15 All manuals and user guides at all-guides.com Introduction LOOP SIZE CHANGES SETTING 褲耳尺寸變更時 (1) Loop length setting （1）褲耳長度變更時 褲耳長度 褲耳全長 Loop folded length Loop full length A. 設定褲耳送出的長度 A.Loop length setting 用 " 長度調整鍵 "，設定送料時，褲耳送出的 Use length adjuster button to set the full length when it feed.
  • Page 16 All manuals and user guides at all-guides.com C. 選擇褲耳支撐板 C.Loop support plate selection 依據所需的褲耳長度 A，選擇適合的褲耳支 Based on the required loop length A, to select the suitable loop support plate. 撐板。 褲耳支撐板 Loop support plate ( 配件 ) A : 42 ~ 65 mm Optional ( 出廠設定值...
  • Page 17 All manuals and user guides at all-guides.com Introduction E. 在壓腳機構上，移動壓板，至褲耳所需的長 E.Move the press plate on the presser foot lifter module, to the required length. 度 ⅰ）Release fixed screw ① . ⅰ）鬆開固定螺絲①。 ⅱ）Adjust press plate ② by shifting the ⅱ）調整壓板②，將指示標誌③，對準刻度 pointer ③ to the scale ④ plate for the 尺④，移至所需車縫的尺寸。...
  • Page 18 All manuals and user guides at all-guides.com G. 在壓腳機構上，移動 " 調整塊 " G.Move ''adjustment block" on the presser foot lifter module. Under automatic mode, press the '' ① Stop'' button, 在使用自動模式下，按下停止鍵①，再按下 then press the '' ② Back'' button, when press plate 倒退鍵②，壓板③後退時，壓板③上的方形...
  • Page 19 All manuals and user guides at all-guides.com Introduction ( 2 ) 褲耳寬度變更時 (2) Loop width setting 褲耳寬度 Loop width A. " 褲耳調整座 " 寬度調整 A. Loop adjusting mount for width adjustment 鬆開固定螺絲①，寬度調整約比褲耳寬 0.5 Release screw ① , adjust the width about mm 左右，在鎖緊固定螺絲①。...
  • Page 20 All manuals and user guides at all-guides.com C. 褲耳位置調整 C.Loop position adjustment After loop delivered ⑩ to presser foot ⑪ lift, 送褲耳⑩後，在壓腳⑪下，褲耳寬中心和壓 the center of loop and foot lifter need to be 腳中心（紅印）需一致，鬆開固定螺絲⑫， align (red dot). 轉動旋鈕⑬，調整左右位置。 Adjust the left and right position by loosen （刻度板⑭可檢視移動距離）...
  • Page 21 All manuals and user guides at all-guides.com Introduction (3) Loop thickness setting （3）褲耳厚度變更時 A. 支架變更 A. Rotating bracket adjustment 下列 3 種 " 支架① " 分開使用，鬆開固定螺 The following three type of rotating bracket ① changes according to the loop thickness 絲②進行更換。...
  • Page 22 All manuals and user guides at all-guides.com B. 褲耳卡料檢出調整 B. Loop anomaly detector Through the new loop to the limit support 將新的褲耳，穿至限位架。 rack. 若 " 停止燈③ " 亮起時，按下 " 停止燈③ " 燈 If the ''Stop ③ '' button light on, press it and it will light off.

  • Page 23: Standard Sewing Pattern Chart

    All manuals and user guides at all-guides.com Introduction STANDARD SEWING PATTERN 標準車縫花樣一覽表 CHART 關於花樣變更方法、請參照 LK-1900A 使用說 Regording method of changing pattern, refer to LK-1900A user manual. 明書。 下記顯示為 JBL-100 之標準花樣。 Below are standard pattern for JBL-100. 車縫尺寸橫 x 縱 (mm) 花樣...

  • Page 24: Troubleshooting

    All manuals and user guides at all-guides.com TROUBLE SHOOTING 不良現象原因和對策 異常 原因 對策 參考頁數 Anomaly Reason Countermeasure Ref page " 褲耳供給機構 " 送料位 調整 " 褲耳供給機構 " 的 P .12 褲耳位置左右偏移 置沒有對準車縫寬。 位置。 Loop position deviated Loop feeding module Adjust loop feeding left and right are not align with sewing module position.
  • Page 25 All manuals and user guides at all-guides.com Introduction 異常 原因 對策 參考頁數 Anomaly Reason Countermeasure Ref page 1）調整壓腳機構上的 " 1）P .10 褲耳車縫時，車縫線有斷 針前端有傷痕 調整塊 "，調整 " 前壓腳 " 線的情況。 1）針頂到壓腳 2）LK-1900A 後退時的位置。 During loop sewing 2）梭尖撞到針 使用說明書 thread breaks occurs. 3）撥線桿撞到針...

  • Page 26: Basic Operation

    All manuals and user guides at all-guides.com BASIC OPERATION 基本動作 （1）Automatic mode （1）自動模式 Switch to automatic mode 先切自動模式 電源鍵 ON Power ON 有設定變更 花樣 NO 設定 Pattern setting 參照標準花樣一覽表 Setting adjustment Refer to pattern chart 無設定變更 No setting required 準備鍵 ON Ready button on Wiper sweep aside 撥線桿作動...
  • Page 27 All manuals and user guides at all-guides.com Introduction (2) Manul mode （2）單動模式 Under this mode, all operation are single action 在此模式下，每按一次，動作都不會連續被觸 for every time switch are pressed. This is to 發，用以確認機構間的相對位置。 check all mechanical mechanism are in the correct relative position. Proceed with the following: 依照下列順序進行：...
  • Page 28 All manuals and user guides at all-guides.com （3）手動模式 ( 補縫模式 ) （3）Sewing mode Switch to manul mode 先切手動模式 電源鍵 ON Power ON 有設定變更 花樣 NO 設定 Pattern setting 參照標準花樣一覽表 Setting adjustment Refer to pattern chart 無設定變更 No setting required 準備鍵 ON Ready button on Presser foot retreat backward 成車壓腳後退...
  • Page 29 All manuals and user guides at all-guides.com Introduction (4) Shuttle hook thread winding mode （4）單捲線模式 Under this mode, Shuttle hook thread winding. 在此模式下，可單獨捲線。 Proceed with the following: 依照下列順序進行： A. 將 " 電源開關① " 切至 OFF。 A. Switch '' ① power'' to OFF. B.
  • Page 30 All manuals and user guides at all-guides.com (5) When looping anomaly, the solution is （5）卡料時，排除方式 當褲耳有折到或堆疊時，'' 停止燈① '' 會亮起， While loop is breaking or lapping, the ''Stop ① '' button will light on, and the Auto-machine 自動機會停止動作，請依照下列順序排除。 will stop. Please follow the procedures as below to relief the situation.
  • Page 31 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 1 23 ASP-4001-A ASP-JBL100 底座 Date PARTS LIST 2016/08/10 SM812N WM810 WM8000 ASP-4121 SM812N SM510N ASP-4003 SM516N*2 ASP-4007 ASP-4012 SM502*2 ASP-4011 ASP-4008 ASP-4001 ASP-4010 SM814N*3...
  • Page 32 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 2 23 ASP-JBL100 折彎轉動(前) ASP-4026-A Date PARTS LIST 2016/08/10 SM132 WM40H ASP-4036 SM410N*2 SM137 WM40H*2 ASP-4034 WM40H SM4106N ASP-4051 ASP-4029 ASP-4026 PM31A ASP-4030 SM411N*2 WM40H*2 EM040 ASP-4043...
  • Page 33 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 3 23 ASP-4025-A ASP-JBL100 折彎轉動(後) Date PARTS LIST 2016/08/19 SM132 WM40H ASP-4035 SM410N*2 SM137 EM040 SM606 WM40H*2 SM4106N WM40H ASP-4027 ASP-4033 ASP-4028 ASP-4051 ASP-4029 ASP-4025 PM31A ASP-4030...
  • Page 34 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 4 23 鬆帶裝置 ASP-JBL-100 ASP-4047-A Date PARTS LIST 2016/08/19 SM143 ASP-4050 ASP-4047 SM132*2 ASP-4049 ASP-4046 SM438 WM40H*2 ASP-4045 ASP-4048...
  • Page 35 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 5 23 ASP-4016-A ASP-JBL100 車縫供給組 Date PARTS LIST 2016/08/10 SM812N*2 WM810*2 WM8000*2 底座 ASP-4001-A SM606 ASP-1089 SM619N*2 SM5105N*2 JA291*4 EM050 ASP-4018 AC087 ASP-4019 SM516N*2 ASP-4019 EM050 PM31C...
  • Page 36 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 6 23 ASP-JBL100 切料裝置 ASP-4052-A Date PARTS LIST 2016/08/10 SM132*2 ASP-4064 ASP-4063*2 SM4106N ASP-4065 SM6112N ASP-4073 SM614N SM137*2 ASP-4070 ASP-4066 ASP-4067 SM418N ASP-4052 SM438*2 PM31A ASP-4005 ASP-4068...
  • Page 37 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 7 / 23 送料輪 ASP-4053-A ASP-JBL100 Date PARTS LIST 2016/08/19 SM6107N ASP-4053 SM5105N WM504 BR1050 * 2 SM310N ASP-4059 ASP-4057...
  • Page 38 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 8 23 ASP-JBL100 供料傳動部 ASP-4157-A Date PARTS LIST 2016/08/19 SM5104N*4 ASP-4157 BF886JK ASP-4060 SM336*2 ASP-4058 ASP-4061 BR1050 WM504*2 SM5107N...
  • Page 39 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 9 23 ASP-4085-A ASP-JBL100 出料檢知 Date PARTS LIST 2016/08/10 SM510N*2 SM143 ASP-4085 ASP-4159 SM137 ASP-4077 ASP-4078 ASP-4079 SM143 ASP-4080 BR1050*2 SM310N PM218*2 SM3100N*2 ASP-4081 SM137 ESH001001 ASP-4082...
  • Page 40 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 10 23 ASP-JBL100 送料切料組 ASP-4054-A Date PARTS LIST 2016/08/19 SM310N*2 ASP-4158 ASP-4062 WM601*2 WM610*2 SM614N*2 供料傳動部 ASP-4157-A SM606 切料裝置 ASP-4052-A ASP-1044 送料輪 ASP-4053-A ASP-4054 PM31C SM516N*2 ASP-4055...
  • Page 41 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 11 23 ASP-4087-A ASP-JBL100 平台組 Date PARTS LIST 2016/08/19 JA291 AC086 JA291 SM132*2 ASP-4101 AC086 ASP-4104 ASP-4106 SM132*2 SM332 ASP-4102 ASP-4107 ASP-4103 ASP-4110 SM330 SM330 SM330 ASP-4108...
  • Page 42 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 12 23 ASP-JBL100 送料車縫供給組立 ASP-4013-A Date PARTS LIST 2016/09/29 SM8103N*2 WM810*2 ASP-4014 SM5106N*2 ASP-4006 ASP-4054-A 送料切料組 SM4837 SM4837 WM307*4 SM4837 平台組 SM319N*4 ASP-4087-A ASP-4013 CP107 SM510N*2 ESH001101*2 ASP-4159*2 車縫供給組...
  • Page 43 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 13 / 23 ASP-4119-A ASP-JBL100 調整壓腳(前) Date PARTS LIST 2016/08/10 JA291*2 ASP-4151 EM030 SM411N*2 ASP-4119 SM418N AC077 SM411N*4 ASP-4120 EM030 ASP-4125 ASP-4122 ASP-4074 SM310N ASP-4124...
  • Page 44 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 14 / 23 ASP-JBL100 固定壓腳(後) ASP-4118-A Date PARTS LIST 2016/08/10 JA291*2 ASP-4151 EM030 ASP-4118 SM418N AC077 SM411N*4 ASP-4120 ASP-4122 EM030 ASP-4074 SM310N ASP-4124...
  • Page 45 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 15 23 ASP-4144-A ASP-JBL100 壓腳裝置 Date PARTS LIST 2016/08/10 EM040 JA027*2 ASP-4147 EM040 SM5105N ASP-1118 AC078 WM511 SM412N SM411N*2 ASP-4145 WM504 SM4106N*3 ASP-4146 ASP-4127 ASP-4117 ASP-4126 SM311N*3 PM301*2 調整壓腳(前)
  • Page 46 All manuals and user guides at all-guides.com ASP-4154-A ASP-4144-A E152JK ASP-4004...
  • Page 47 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 17 23 ASP-4112-A ASP-JBL100 啟動器 Date PARTS LIST 2016/08/10 ASP-4159 PM31B*4 ASP-4112 SM4106N NM413 ESH001102 SM319N*2 CP104 SM132 ASP-4114 ASP-4113 ASP-4115 SM132*2 SM132*2...
  • Page 48 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 18/23 PLC電控箱 ASP-JBL100 ASP-4248-A Date PARTS LIST 2016/08/19 車頭控制面板 SM4055 *3 ESH001801 ESH000106 *3 ESH000104 ESH000105 ESH000101 ECN035411 *3 ESH001901 ESH000502 ESH000505 SM516N *4 NM514 *4 ASP-4249...
  • Page 49 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 19 23 ASP-4149-A ASP-JBL100 電磁閥8連座 Date PARTS LIST 2016/08/19 JA022*14 JA062*2 ESV012101 *8 ESV011101*8 JA061 JA058*2 ASP-4149 JA058*2 JA014...
  • Page 50 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 20 23 ASP-JBL100 桌板腳架 ASP-T2-A Date PARTS LIST 2016/08/19 SK8A1*6 ASP-T2 ASP-0210-1*2 SM6104N*2 KX09 *6 ASP-4015 SW07 *6 WM610*2 NK45 *12 WM601*2 JA014 WM8000 *4 WM810 *4...
  • Page 51 All manuals and user guides at all-guides.com ASP-4002-A ASP-4154-A ASP-4013-A ASP-T2-A ASP-4248-A ASP-4112-A...
  • Page 52 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 22 23 氣壓流程圖 ASP-JBL100 Date PARTS LIST 2016/09/12 ASP-4150 (33) 氣源 outlet inlet AC079 Setting pressure:0.5Mpa 切刀 黑 SV-1 白 JA225 JA077*2 AC604*2 黑 黑 黑 折彎轉動(前) SV-2 白...
  • Page 53 All manuals and user guides at all-guides.com Page Series Parts Group Subclass Remark 23 23 氣壓裝配圖 ASP-JBL100 Date PARTS LIST 2016/09/07 (JA225*2) (JA077*2) (JA225) (JA077) (JA077*2) (JA225*4)
  • Page 54 All manuals and user guides at all-guides.com 由於對產品的改良及更新，本產品使用說明書中與零件圖之產品及外觀的修改恕不事先通知 ! The specification and/or appearances of the equipment described in this instruction book & parts list are subject to change because of modification which will without previous notice. ASP-JBL100.FEB.2018...