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Service Procedures.........................................................................................................................39
Recommended Fluids and Lubricants.............................................................................................40
Capacities of Enclosed Drives and Reservoir .................................................................................40
Bearing Installation..........................................................................................................................40
Closing Drive Shields ......................................................................................................................41
Greasing the Windrower .............................................................................................................. 41-44
Center Link Ball Joints ....................................................................................................................44
Spring Pivots ...................................................................................................................................44
Hitch Pin Lock Nut...........................................................................................................................44
Hydraulics................................................................................................................................... 45,46
System Safety ...............................................................................................................................45
Hoses and Lines ...........................................................................................................................45
Hydraulic Reservoir.................................................................................................................... 45,46
Hydraulic Oil Filter.........................................................................................................................46
Electrical ........................................................................................................................................46
Sickle and Sickle Drive .............................................................................................................. 47-51
Sickle Lubrication ..........................................................................................................................47
Sickle Sections..............................................................................................................................47
Sickle Removal .............................................................................................................................47
Sickle Head Needle Bearing Installation .......................................................................................48
Sickle Installation ..........................................................................................................................48
Guards ..........................................................................................................................................49
Excessive Breakage......................................................................................................................49
Sickle Hold-Downs ........................................................................................................................49
Sickle Drive Belt Tension ..............................................................................................................50
Sickle Drive Belt Replacement......................................................................................................50
Wobble Box Maintenance .............................................................................................................51
Reel and Reel Drive.......................................................................................................................52
Reel Drive Chain Lubrication ........................................................................................................52
Reel Drive Chain Tension .............................................................................................................52
Reel Drive Belt Tension ................................................................................................................52
Reel Tines .....................................................................................................................................52
Auger and Auger Drive .............................................................................................................. 53-55
Auger Position...............................................................................................................................53
Stripper Bars .................................................................................................................................54
Auger Drive Chain Lubrication ......................................................................................................55
Auger Drive Chain Tension ...........................................................................................................55
Rolls and Roll Drive ................................................................................................................... 56,57
Roll Drive Chain Tension ..............................................................................................................56
Roll Drive Chain Case Lubricant ...................................................................................................56
Roll Timing ....................................................................................................................................57
Roll Drive Chain Removal & Installation .................................................................................... 58,59
Wheels and Tires...........................................................................................................................60
Wheel Bolts ...................................................................................................................................60
Wheel Removal.............................................................................................................................60
Tire Inflation ..................................................................................................................................60
Maintenance Schedule....................................................................................................................61
Maintenance Record .......................................................................................................................62
TROUBLE SHOOTING ..................................................................................................................... 63-66
Additional Skid Plates .....................................................................................................................67
PTO Conversion Kits.......................................................................................................................67
Tall Crop Kit ....................................................................................................................................67
Stub Guard Conversion Kit .............................................................................................................68
Hydraulic Header Angle Kits ...........................................................................................................68
Reel Bat Replacement Kits .............................................................................................................68
UNLOADING & ASSEMBLY ............................................................................................................. 69-77
INDEX ............................................................................................................................................... 78,79
Form # 147008
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Issue 12/05
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