Converter Checks (Eq Frontal And E2Q Rear); Visual Converter Check; Measuring Of Converter Parts; Rectifier Check - Philips Optimus Manual

Converter test kit for optimus 50/65/80 generators release 3.x with converters 4512 104 7231x
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Converter test kit OPTIMUS for OPTIMUS 50/65/80 gen‐
erators release 3.x with converters 4512 104 7231x
4

CONVERTER CHECKS (EQ FRONTAL AND E2Q REAR)

4.1
V
ISUAL CONVERTER CHECK
▪ Check the converter visually.
The entire converter chassis must be replaced if cracks are visible at the white IGBT body
(looking through the converter cage grid) or if the kV-power PCB Q100 is bent towards the cover plate.
4.2
M
EASURING OF CONVERTER PARTS
Use an ohmmeter that has a diode test feature.
▪ Check the polarity of the meter (for ohm and diode testing):
Anode
of diode symbol on meter
Cathode
of diode symbol on meter
=
Normal ohm measurements
=
Diode test option of meter
4.2.1

Rectifier check

▪ Open the right side of the converter(s) to get access to the mains rectifier.
L1
L2
L3
+
MINUS
L1 / L2 / L3
(Fig. 1)
▪ Record the conditions in the checklist (last pages).
4.2.2

IGBT check

Legend
If at least one test fails, the converter must be exchanged.
The table below shows results of IGBT emitter - collector measurement.
Converter working OK and completely assembled.
Q100 kV-power PCB 4512 108 0862x / 0934x
Conv test Optimus
=
=
Rectifier EQV5 layout
PLUS
450mV ±10%
Typical values when part is OK
Typical values of defective parts
Proceed with chapter 5.
CSIP Level 1 (08.0)
© 2008 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
positive voltage
>>
negative voltage
>>
PLUS
+
L1 / L2 / L3
PLUS
(see measurement)
MINUS
MINUS
450mV ±10%
(tables)
+
11

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