DentalEZ Star TITAN 3 Quick Start Manual

DO NOT USE FOR ORAL SURGERY
Before operating the angle, carefully read and follow all of these instructions. Save these instructions for future
reference and observe all warnings and cautions.
INDICATIONS FOR USE
Used intraorally by trained dental professionals for drilling and preparation of dental cavities for restoration,
such as fillings, disking, cavity and crown preps, polishing, post and pin drilling and pin setting.
Under normal operating conditions, air is exhausted from the back of the head of this
WARNING
handpiece. If air is directed into an open soft tissue wound or beneath the mucosa or
dermis, injury to the patient could result from air emphysema of air embolism.
This angle has no internal air or water cooling capabilities. External water for cooling maybe required.
WARNING
Any serious incident occurring from the use of this device should be reported to
NOTICE
StarDental immediately. If incident occurred in a EU Member State the Competent
Authority must be notified.
CONTENTS FEATURES
FEATURES
Rated for use with StarDental Motors and Attachments
ANGLE ADJUSTMENT
Easy Maintenance
ANGLE INSTALLATION
Friction Grip Auto Contra Angles
BUR INSTALLATION AND REMOVAL
Long Term Reliability
SAFETY INSTRUCTIONS
Smooth Running, Low Friction Performance
LUBRICATION
Steam sterilization: 275° F (135° C) max.
CARTRIDGE REPLACEMENT
Field Replaceable Cartridges and Transmission Gears
CLEANING AND STERILIZATION
TROUBLESHOOTING
135°C
Sterilizable up to 135°C
REPLACEMENT PART NUMBERS
WARRANTY
Motor 5K 5K 20K 20K
Accessories MTA 16:1 Endodontic Motor MTA Torque Multiplier
& MTA
to Angle Adapter
Ratio 1:1 16:1 1:1 4:1
Max Allowable RPM 5,000 300 20,000 5,000
ANGLE ADJUSTMENT
1. Loosen knurled ring enough to disengage splines.(Fig.1)
2. Pull head assembly up; turn to desired position.
3. Carefully mesh the splines on the knuckle with the
splines of the head.
4. Tighten knurled ring onto knuckle threads until snug.
ANGLE INSTALLATION
1. Thread angle onto the motor-to-angle adapter,
StarDental Titan 3 Part #264073 or Titan T Part
# 263970, by hand. Seat completely. (Fig 2)
NOTE: If angle does not seat on adapter, gears
are not meshed correctly. Remove angle;
spin motor-to-angle adapter drive gear and
repeat Step 1.
2. Fit angle disconnect wrench, StarDental
Part #203048, furnished with every angle, to
mating indentations on angle neck; tighten
securely. (Fig.3)
BUR INSTALLATION AND REMOVAL
NOTE: A concentric .0630" diameter (1.60 mm) cylindrical shank (ISO 1797-1. Type 3) bur should be used.
NOTE: Before installing bur, install motor to the motor-to-angle adapter; then install friction grip chuck
angle to motor-to-angle adapter as described in Angle Installation.
INSTALLATION into the Friction Grip Autochuck Angle (Fig 4)
1. Insert bur into autochuck until resistance is felt.
MOTOR
MOTOR-TO-ANGLE ADAPTER
2. Depress autochuck end cap button and continue to feed-in bur until it clicks and stops.
3. Release end cap button. Now, apply light inward force to the dental bur. This will help set the chucking
mechanism for initial start up. (Always tug on bur after it has been installed to confirm that it is secured.)
REMOVAL FROM AUTOCHUCK
Grasp angle firmly so that your thumb touches the end cap and push until a slight click is felt. Pull bur
straight out, then release end cap.
CAUTION
Never depress the autochuck end cap button or rest the end cap against any part
of the oral anatomy during handpiece operation. Depressing the end cap while a bur is rotating can
activate the chuck mechanism and result in end cap heat-up and/or loss of bur retention.
INSTALLATION INTO THE MANUAL CHUCK
1. Pull handle back on manual bur tool, StarDental Part #203108, and slide open end of tool onto head
of angle as shown in (Fig 5); release spring loaded handle and seat shaft of tool into the opening in
the rear of angle head.
2. To unlock chuck, turn manual bur tool handle
counterclockwise.
3. After inserting a 1.6 mm diameter friction
grip bur fully into chuck, turn handle of tool
clockwise to tighten chuck.
4. Disengage tool and tug on bur to verify
that it is completely engaged and holding
securely.
20K
REMOVAL FROM MANUAL CHUCK
Torque Multiplier & 16:1 Endodontic
Use manual bur tool and turn counterclockwise one full turn, 360° rotation. Pull bur straight out.
Motor to Angle Adapter
64:1
SAFETY INSTRUCTIONS
300
WARNING
TO MINIMIZE RISK OF SERIOUS INJURY:
FIG.1
ANGLE HEAD
• Always insert bur the full length of the chuck. If you attempt to extend it from the chuck, the bur may
dislodge during use and possibly injure you or your patient.
KNURLED RING
KNUCKLE
SPLINES
• Use only recommended burs to prevent damage to the autochuck and in some cases to prevent burs from
improper or incorrect placement. An improperly clamped bur may dislodge during use, causing injury to you
or your patient. A sudden high-pitched sound or increased vibration while handpiece is operating alerts the
operator to the possibility that the chuck is not latched properly to retain the bur or a bent bur is inserted.
TO MINIMIZE RISK OF INJURY OR DAMAGE TO ANGLE:
MATING
MOTOR-TO-ANGLE BALL BEARING
ADAPTER DRIVE INDENTATIONS
FG CHUCK ANGLE
• Replace cartridge when handpiece does not run at full speed or runs noisily.
GEAR
• Follow these safety instructions:
DISCONNECT
WRENCH
MOTOR-TO-
ANGLE ADAPTER
FIG.2 LUBRICATION - For Lubricated Angles ONLY
FIG.3
LUBRICATE THE TRANSMISSION GEAR DAILY
1. To disassemble angle: unthread knurled ring. Remove knuckle and
2. Place a drop of DentaLube II in the two transmission gear joints
3. To reassemble angle, insert transmission gear into angle head.
BALL BEARING
4. Tighten knurled ring onto knuckle threads until snug.
FRICTION GRIP AUTOCHUCK ANGLE
5. Place angle on motor, connect to handpiece tubing; insert bur and run for 20 seconds to evenly distribute
PUSH ON
CENTER OF END CAP
FIG.4 6. Proceed to Cleaning & Sterilization procedures before use.
NOTICE
CARTRIDGE REPLACEMENT
REPLACEMENT OF THE AUTOCHUCK CARTRIDGE
1. Unthread knurled ring.
2. Remove knuckle and transmission gear from head.
3. Unthread end cap using end cap wrench(Fig.7), StarDental Part #261339.
NOTE: Remove transmission gear first before removing cartridge from head.
4. Pushing from the front of the head, remove the cartridge by using a 1/16" pin (Fig.8).
5. Clear housing of all dirt, debris, and/or remaining parts
6. To reassemble angle, insert transmission gear into angle
7. Tighten knurled ring onto knuckle threads until snug.
REPLACEMENT OF THE MANUAL CHUCK CARTRIDGE
HANDLE
1. Unthread knurled ring.
MANUAL 2. Remove knuckle and transmission gear from head.
BUR TOOL
NOTE: Remove transmission gear first before removing cartridge from head (Fig 9).
3. Unthread end cap using plastic wrench (Fig.10).
4. At rear of head, push out old cartridge using a 3/32" pin (Fig.11).
5. Clear housing of all dirt, debris, and/or remaining parts of previous cartridge.
FIG.5
6. To reassemble angle, insert transmission gear into angle head. Engage splines of knuckle with mating
7. Tighten knurled ring onto knuckle threads until snug.
KNUCKLE
FIG.9
CAUTION
- Confirm bur is secure by tugging on it after it is loaded
- Verify concentric rotation by operating handpiece outside oral cavity. Do not use if it does not
run concentrically or runs with excessive noise.
- Do not operate angle without an installed bur.
- Always use burs with overall length of less than 24mm. Shank length must be at least 7.3mm.
- When using autochuck angle, never depress end cap while bur is rotating.
transmission gear from angle head.
between the gear and gear housing and a drop of DentaLube II in
the hole in the center of the gear housing. Rotate the gears to allow
DentaLube II to work into the bearings. Apply a light coat of DentaLube
II to the gear teeth. (Fig. 6)
Engage splines of knuckle with mating splines of head to achieve
proper alignment.
lubricant and disperse any residual lubricant.
LubeFree Angles denoted by having 3 rings on neck are lubricated for life. Never clean
ultrasonically or immerse in solvent that would dilute the lubricant.
CARTRIDGE
of previous cartridge. Insert new cartridge by installing
ALIGNMENT TAB
gear and small bearing end first. Slide cartridge into
housing with alignment tab of cartridge mating with
groove in head. Install end cap.
head. Engage splines of knuckle with mating splines of
head to properly align.
END CAP
Insert new cartridge with alignment tab of cartridge and gears toward end
cap and align with mating groove in head. Install end cap.
splines of head to achieve proper alignment.
TRANSMISSION GEAR END CAP
ALIGNMENT TAB
CARTRIDGE
END CAP
KNURLED RING
HEAD
FIG.11
RED TIP APPLICATOR
KNUCKLE TRANSMISSION KNURLED
GEAR RING
FIG.6
FIG.7
END CAP
WRENCH
MATING GROOVE
1/16" PIN
GEARS
HEAD
FIG.8
PLASTIC
WRENCH
FIG.10
MATING
GROOVE
3/32" PIN