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Beisler 1282-4 Working Instructions

Closing seam machine
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Closing Seam Machine 1282-4 Working Instructions
Beisler Automated Sewing Equipment
Working Instructions
Closing Seam Machine 1282-4
Version 1.1, 14.05.03
- 1 -

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Summary of Contents for Beisler 1282-4

  • Page 1 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Working Instructions Closing Seam Machine 1282-4 Version 1.1, 14.05.03 - 1 -...
  • Page 2 Scope of the working instructions These working instructions describe the CLOSING SEAM MACHINE 1282-4 of Beisler GmbH and apply only to those machine parts and components that are contained in the scope of delivery of the CLOSING SEAM MACHINE 1282-4 .
  • Page 3 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Section A General notes - 3 -...

  • Page 4: Table Of Contents

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Section A General notes Contents Page Safety instructions ............................5 Important information for the operator ...................... 5 Warranty ..............................5 Exclusion of liability ..........................6 Copyright ..............................6 Important information for the operating personnel ................... 7 Important information for the service personnel ..................

  • Page 5: Safety Instructions

    Warranty Beisler GmbH warrants the safety, operatability, and repair without charge of the CLO- SING SEAM MACHINE 1282-4 for a period of 6 months under the condition that: • the machine is used exclusively for the intended purpose and serviced in accor- dance with the information in these working instructions, •...

  • Page 6: Exclusion Of Liability

    Beisler GmbH is not responsible for the profitability or for the correct function of the CLOSING SEAM MACHINE 1282-4 if it is used for other purposes than those defined in section „Correct use“. Beisler GmbH is not responsible for damage that arises from the use of non- defined and non-approved spare parts or accessories.

  • Page 7: Important Information For The Operating Personnel

    Beisler Automated Sewing Equipment Safety instructions Important information for the operating personnel! Please note that any work to the CLOSING SEAM MACHINE 1282-4 must be car- ried out only by trained operating personnel: • Operating personnel means persons: that have been given initial instructions for sewing automats and that...

  • Page 8: Symbols Used In The Working Instructions

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Safety instructions A.1.1 Symbols used in the working instructions A.1.2 Symbols used on the machine WARNING! WARNING: DANGER! is used if non-observance may cause serious or even lethal Caution! Observe working instructions.

  • Page 9: General Safety Instructions

    A.1.3 General safety instructions Correct use Safety devices • The CLOSING SEAM MACHINE 1282-4 is a sewing The CLOSING SEAM MACHINE 1282-4 is equipped with machine for the contour-identical sewing of side com- a circuit-breaker (program stop switch) that stops all...
  • Page 10 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Section B Operating Instructions - 1 -...
  • Page 11 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Section B Operating Instructions Contents Page B.1.1 Functional units ..............................3 B.2.1 Functional sequence ............................4 B.2.2 Lining up/aligning trousers components ......................4 B.2.3 Transport and sewing ............................7 B.2.4 Switches ................................9 B.2.5 Operating panel ..............................

  • Page 12: Functional Units

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Description of the machine B.1.1 Functional units Fig. 1 All functional units of the closing seam machine 1282-4 8 Contour guide are mounted to the height-adjustable table frame and freely 9 Storage plate accessible.

  • Page 13: Lining Up/Aligning Trousers Components

    Fig.2 B.2.2 Lining up/aligning trousers components Fig. 2 The CLOSING SEAM MACHINE 1282-4 allows the con- The front and rear trousers components are placed onto tour-identical sewing of front and rear trousers compon- one another with flush seams. The sequence for lining up ents in side and crotch seams.
  • Page 14 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Functions of the machine Fig. 3/4 Fig. 3 Guide clamp, Fig. 3: The guide clamp 5 is used as a guide for the trou- sers ends during the transport along a preset contour.
  • Page 15 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Functions of the machine Fig. 5 Contour guide, Fig. 5: The contour guide 5 is the guide for the lower cloth layer. It is movable in two directions (X/Y). While the...

  • Page 16: Transport And Sewing

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.3 Transport and sewing Fig. 6 Fig. 6 Sewing head, Fig. 6: The machine can be equipped with either a narrow or a wide sewing unit 2 . The seam width is determined by the width of the pressure foot of the sewing unit and by the setting of the rule stop 7 .
  • Page 17 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Functions of the machine Fig. 7/8 Fig. 7 Transport unit, Fig. 7: The transport unit 1 consists of the puller 4 and the roller unit 2 . The roller unit picks up the trousers com-...

  • Page 18: Switches

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Functions of the machine B.2.4 Switches Fig. 9 Control switches The closing seam machine is equipped with three diffe- Pedal for machine operation rent types of switches: The pedal 3 has two functions: It controls the machine •...

  • Page 19: Operating Panel

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Functions of the machine B.2.5 Operating panel Fig. 10 Fig. 10 Display During the operation of the machine, the display 1 shows the values of the selected sewing program. If menus were requested, the menu symbol or the cor- responding parameters of the function are displayed.

  • Page 20: Safety Instructions For Operation

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Operation B.3.1 Safety instructions for operation Machine operation Work clothing: WARNING - Machine operation intervention! CAUTION - Unsuited work clothing! The machine is driven by electric motors and by com- The moving parts of the machine may catch and draw pressed air.

  • Page 21: Preparing The Machine

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Operation B.3.2 Preparing the machine Fig. 11 Prior to the production start, check the supply connections, Fig. 11 connect the machine to the compressed air and power supply systems and prepare the sewing head.

  • Page 22: Selecting The Sewing Program

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Operation B.3.3 Selecting the sewing program Fig. 12/13 After the machine has been turned on and the control pro- Fig. 12 gram has been activated, the sewing program that had been selected last is set.

  • Page 23: Manual Sewing

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Operation Programs with one-digit program numbers (M01 - M09) Activate stacker manually by direct access: can be selected directly using the numeric keypad: Press  key. • e.g. V = Program M06 To select two-dogit program numbers (M10-M20): B.3.6 Threading...

  • Page 24: Line-Up And Alignment Of Sewing Pieces

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Operation B.3.7 Line-up and alignment of sewing pieces Fig. 15 Fig. 15 1. Fig. 15: Place trousers components on top of each other with the seams being flush. The sequence depends on the preselected sewing progrem.

  • Page 25: Starting Machine Cycle

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Operation B.3.8 Starting machine cycle Fig. 16 A machine cycle can be started in three different se- Fig. 16 quences (mode 00, mode 01, mode 02). The factory de- fault is mode 00.
  • Page 26 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Operation Fig. 17 Controlling machine cycle in mode 01: Fig. 17 Mode 01 starts a combination of manually controlled seam and subsequent automatic machine cycle that is controlled using the pedal.

  • Page 27: Resetting Insertion Process

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Operation Fig. 18 Controlling machine cycle in mode 02: Fig. 18 Mode 02 starts a fully automatic machine cycle that is initiated using the kneeswitch. 1. Insert the trousers components into the guide clamp...

  • Page 28: Moving Machine To Zero Position

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Operation B.3.10 Moving machine to zero position B.3.12 Turning the machine off Prior to starting production, after machine tests or after For extended work intermissions, the machine must be corrections to sewing programs, the machine must be re- turned off completely.

  • Page 29: Periodic Cleaning Of The Machine

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Operation B.3.13 Periodic cleaning of the machine Fig. 19 The machine must be cleaned after large production series Fig. 19 or at least once a day, whichever occurs first. CAUTION - Danger of injuries!
  • Page 30 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Section C Service Instructions - 1 -...
  • Page 31 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Section C Service Instructions Contents Delivery of the machine C.1.1 Packaging ..............................3 C.1.2 Scope of delivery ............................3 Storage and location requirements ......................4 C.2.1 Floor quality ..............................4 C.2.2...

  • Page 32: Delivery Of The Machine

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Delivery of the machine C.1.1 Packaging C.1.2 Scope of delivery The machine is delivered in a solid packaging box on a The machine is delivered in an operative condition. The pallet.

  • Page 33: Storage And Location Requirements

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Storage and location requirements C.2.1 Floor quality C.2.4 Supply connections The floor of the room where the machine is to be instal- The machine requires on-site power and compressed air led must have a sufficient surface strength.

  • Page 34: Start-Up

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Start-up C.3.1 Machine table alignment Fig. 1/2 Fig. 1 After the machine has been installed at the desired loca- tion, the machine table must be aligned: • Set machine table to required height.

  • Page 35: Compressed Air Connections

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Start-up C.3.2 Compressed air connection Fig. 3 / 4 Fig. 3 The compressed air connection is preinstalled on the machine. It comprises the following components: Fig. 3: Pressure reducer 2 with manometer 4 •...

  • Page 36: Connecting The Machine To The Power Supply

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Start-up C.3.5 Safety check C.3.4 Connecting the machine to the power supply Before the machine is released for operation, all safety de- The power cable and the power plug are preinstalled on vices must be checked for their correct operation.

  • Page 37: Operation And Shut-Down

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Operation and shut-down C.4.1 Working with the machine C.4.2 Machine shut-down Factory settings The machine has been preprogrammed at the factory with If the machine is to be shut down, it must be disconnec- six sewing programs (M 01- M 06).

  • Page 38: Maintenance

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance WARNING - Electric shock! C.5.2 Cleaning Contact with current-carrying components may cause a lethal electric shock The machine must be cleaned after large production se- If the machine is put in motion accidentally, persons ries, or at least once a day, whichever occurs first.

  • Page 39: Service

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance C.5.3 Service Fig. 5 Fig. 5 The following service works must be carried out in weekly intervals. Oiling the rails: 1. Disconnect machine from power supply. 2. Wipe guide clamp guide rail using a clean, oil-saturated cloth.

  • Page 40: Repairs

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.4 Repairs Fig. 6 Fig. 6 Any repairs to the machine must only be carried out by: • authorized Technical Service, • personnel that has been instructed about the setting...
  • Page 41 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance Fig. 7 Fig. 7 Contour guide toothed belt replacement: The two toothed belts for the contour guide stepper motors (X rail and Y rail) are connected by a belt clamp.

  • Page 42: Transport Unit Toothed Belt Replacement

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance Fig. 8/9 Fig. 8 Transport unit toothed belt replacement: The transport unit consistst of three units that are each driven by a toothed belt: • Stepper motor toothed belt, •...

  • Page 43: Roller Unit Toothed Belt Replacement

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance Fig. 10 Fig. 10 Roller unit toothed belt replacement: 1. Lower transport unit manually onto workplate (see Section D.2.1, Program control). 2. Switch machine off. 3. Fig. 10: Slacken toothed belt 1 by removing grub...

  • Page 44: Guide Clamp Cable Replacement

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance Fig. 11 Fig. 11 Guide clamp cable replacement: Fig. 11: The guide clamp cable 1 is attached to the guide clamp rail 2 and to the plate a below the worktable. Belt tension is ensured by the counterweight 9 .

  • Page 45: Machine Set-Up

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance C.5.5 Machine set-up Fig. 12 Fig. 12 NOTE - Activating inputs/outputs! To allow for testing machine movements or interval ope- ration, the individual stages of movement can be activa- ted with the inputs/outputs of the machine control unit (see programming instructions, Section D.4.3., Service menu...
  • Page 46 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance Fig. 13 Fig. 13 Setting the contour guide: The following can be set at the contour guide: • material thickness of the cloths, • the pressure of the compressed air used to blow the trousers components to the contour guide stop, •...
  • Page 47 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance Fig. 14 Fig. 14: Setting the contour guide position 1 : Fig. 14 The start and stop positions of the contour guide in the direction of X and Y are set using the special parameters 36 and 39 (direct access via access level 2) of the pro- gram control (see Section D, Programming Instructions).

  • Page 48: Setting The Rule Stop

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance Fig. 15 Fig. 15 Setting the rule stop: The stitch width is determined by the width of the pressure foot and by the distance between the pressure foot and the stop.

  • Page 49: Setting The Automatic Rule Stop With Catch

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance Fig. 16 Fig. 16 Setting the automatic rule stop with catch: 1. Fig. 16: Remove two fixing screws 2 to set rule stop. 2. Set maximum/minimum stitch width and tighten fixing screws.

  • Page 50: Adjusting The Seam Control Photocell

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance Fig. 17 C.5.5 Machine set-up Fig. 17 Adjusting the seam control photocell: Fig. 17: The seam control photocell 1 controls the start and the end of the sewing process. The red light beam 5 of the photocell should be positioned centrally on the re- flective film 4 at distance A of approx 1.0-1.5 mm in front...
  • Page 51 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance C.5.5 Machine set-up Fig. 18 Photocell for sewing start: Fig. 18 Fig. 18: The photocell 01 controls the sewing start. The vertical position and the horizontal alignment are set at the bracket 1 .

  • Page 52: Setting The Puller Lowering Position And Pressure

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 19 Setting the puller lowering position and pressure: Fig. 19 Fig. 19: When using materials of normal thickness, the transport rollers 4 of the puller should be in the lowered position at small distance A (0.1-0.2 mm) above the wor-...

  • Page 53: Adjusting The Stacker Motion

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance C.5.5 Machine set-up Fig. 20 Adjusting the stacker motion: Fig. 20 The motion of the individual stacker linkages is control- led by the microswitch 2 and by the speed of the pres- sure cylinder 7 .

  • Page 54: Regulating The Pneumatic Air Cushion

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Maintenance C.5.5 Machine set-up Fig. 21 Regulating the pneumatic air cushion : Fig. 21 Six compressed air nozzles 1 around the puller create an air cushion that ensures the low-friction transport of the sewing pieces to the stacker.

  • Page 55: Installation Stepper Motor

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Maintenance C.5.5 Settings Fig. 1 Fig. 1 Installation stepper motor: The PCB for controlling the stepper motor is installed in the control box. NOTE - Machine cycle! To prevent moving machine parts from colliding with each...

  • Page 56: Specifications

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Specifications Compressed air Power supply Operating pressure 6 bar Supply voltage 230 V ±10 %, 50/60 Hz Quality oil-free Air consumption 12 NL 115 V ±10 % at 60 Hz...
  • Page 57 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Section D Programming Instructions - 1 -...
  • Page 58 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Section D Programming Instructions Contents D.1 Operating panel ..................3 D.1.1 Description of the operating panel ............3 D.2 Program control ..................4 Program control layout ................4 Menu level overview ................7 D.3 Programming .....................

  • Page 59: Operating Panel

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Operating panel D.1.1 Description of the operating panel Fig. 1: The operating panel is the display and data input medium of the machine control. It contains the microprocessor that controls the machi- ne and the storage media (EPROM) for backups of the program control.

  • Page 60: Program Control

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Program control Program control layout The program control is controlled using three different kinds of menus: 1. Operational menus with direct acces 2. Programming menus 3. Service menus Operational menus The operational menus are used to directly select functions that •...
  • Page 61 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Program control Sewing program A sewing program controls the entire machine operation during production: • the routing of a seam, • the sewing of a seam, • the transfer of the sewing piece to the stacker, •...
  • Page 62 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Program control Memory Sewing programs are stored in the memory (M). The program control memory can contain up to 20 sewing programs (M 01-M 20). All sewing programs stored in the memory can be copied and stored to the memory card for data backup.

  • Page 63: Menu Level Overview

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Program control 2.2 Menu level overview - 7 -...

  • Page 64: Programming

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming 3.1 Operational menus The functions of the operational menus extend over two access levels. The menus can be selected after the program control has been initiali- zed or directly after each RESET.

  • Page 65: Enabling Or Disabling Machine Functions

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Selecting sewing parameters / Enabling or disabling machine functions The sewing parameters of a sewing program can be changed in three stages: 1. Quick change of the major parameters for a sewing function by using the input fields.

  • Page 66: Enabling Or Disabling Sewing Functions Or Machine Functions

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming 3. To move up or down in the parameter list: • Press the  or  key. The input field for the parameter appears on a black background. 4. Modify the value: •...

  • Page 67: Top Feeding

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Functions of special parameters: K Top feeding L Differential feeding To ensure correct width distribution, the feeding characteristics of diffe- rential feeding and top feeding must be fit to match the material of the knee lining.
  • Page 68 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming NOTE - Quick access The quick access for fullness (value range -19 to +19) app- lies only to an activated section. If a section is deactiva- ted, sewing is performed using the basic settings or using the specific values that have been set for a section.

  • Page 69: Puller

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming R Puller The photocell determines the deviation of the fabric contour from the ideal routing and adjusts the puller speed accordingly, if required. • If the sewing pieces are shifted sideways away from the stop, the puller speed is too high, •...

  • Page 70: Start-Modus

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming 27 TILL ROLLER STOP / CUTTER Distance along which the roller travels before it stops for chain cutting 28 ROLLER STOP DURATION Period during which the roller stops for chain cutting...

  • Page 71: Contour Guide In Sewing Direction

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming W Contour guide in sewing direction The settings determine the behavior of the cnontour guide in the sewing direction. 36 SEW CONTOUR START POS Contour guide start position in sewing direction (direction of X)

  • Page 72: Seam Break

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming 44 SIDE GUIDE AT THE FOOT Sewing section after which the stop changes the position at the pressu- re foot (away from the pressure foot) For setting 000 cm, the position at the pressure foot is already wide...

  • Page 73: Meaning Of Functions On Access Level 2

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming 21 NR# OF CONDENS. STITCHES Length of section during which the stitch is condensed Meaning of functions on access level 2 The function keys on access level 2 are assigned to the symbols that are shown on the display.
  • Page 74 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming 4. Change value: • Press the  or  key. or enter a two-digit or three-digit value using the numeric keypad. Input sequence: Hundreds digit, tens digit, units digit.
  • Page 75 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming 09 SEWING CHANGE NAHTWECHSEL AUTO/MAN Set seam change 00 Automatically 01 Manually 10 STAPLER IMPULSE TIME Duration during which the roller unit is lowered and secures the sew- ing piece until the stacker picks it up...

  • Page 76: Enabling / Disabling Seams In A Sewing Program

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming Enabling / disabling seams in a sewing program In a sewing program, individual seams can be disabled and the se- quence of the seams can be changed. A disabled seam is not perma- nently erased;...

  • Page 77: Preseams

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Preseams If short seams without stacker operation are required, the preseams can be activated. Selecting the preseam parameter list: Press the  key • 1. PRESEAM SPEED Sewing speed...

  • Page 78: Reducing The Machine Sewing Speed

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming Reducing the machine sewing speed: The corresponding machine will operate as long as the function key is depressed. • Press the  key. Resetting the day counter This function is used to reset the day counter to zero before a new pro- duction cycle or after a completed cycle.

  • Page 79: Input / Output Test

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Input / output test You can use this function for selecting the inputs and outputs of the ma- chine control for troubleshooting and for testing individual machine operations. The outputs (OUT) are selected and tested separately. The correspon- ding inputs (INP) are displayed for the active outputs.
  • Page 80 Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming Switching outputs to intermittent operation: 1. Mark output number using the cursor. • Press the  key for approx. 3 seconds. The function number is highlighted in black and flashes. The output switches intermittently.
  • Page 81 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Input/output functions Outputs Valve Output Valve type number Y 01 X25 Pin 01 Lift pressure foot 3/2 way Y 02 X25 Pin 02 Table blowing on 2/2 VQ 21...

  • Page 82: Programming Menus

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming 3.2 Programming menus You can use the programming menus for programming sewing pro- grams and the pertaining seams. Basically, it is possible to create entirely new sewing programs; howe- ver, it is easier to: •...

  • Page 83: Copying A Seam Into A Sewing Program

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Copying a seam into a sewing program Existing seams can be copied into the sewing program and then be mo- dified in accordance with the specific application. This procedure is usually easier and quicker as the copied seam already contains sewing functions and parameters required for the new seam.

  • Page 84: Erasing A Sewing Program Seam

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming Erasing a sewing program seam A sewing program (e.g. M 05) consists of several seams. The content of these seams, i.e. the sewing parameters, can be erased. The currently selected sewing program cannot be erased.

  • Page 85: Storage Functions

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Storage functions The program control contains several functions for storing sewing pro- grams or seams to the memory card. Sewing programs or seams stored on the card can also be copied to the storage medium of the operating panel.

  • Page 86: Data Backup To Memory Card

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming Data backup to memory card You can either store individual seams or all sewing programs to the me- mory card. 1. Insert the memory card into the slot on the operating panel.
  • Page 87 Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming 1. Insert the memory card into the slot on the operating panel. 2. Select the programming menus: • Press the  key. 3. Select the MEMORY CARD function: • Press the  key.

  • Page 88: Service Menus

    Select the menu again and enter the security code for selecting ad- ditional programs. This code must be requested from the Service Department of Beisler GmbH. The allocation of the function keys to the individual letters are marked by the colors blue, red, and green.

  • Page 89: Diagnostics

    3. Select the test functions: NOTE - Diagnostics functions These service functions should only be performed as in- structed by the Service Department of Beisler GmbH or in cooperation with experienced service personnel members. CAUTION - Damage to the machine! During these tests, individual machine assemblies or ma- chine cycles are started.

  • Page 90: Selecting The Language

    Beisler Automated Sewing Equipment Closing Seam Machine 1282-4 Working Instructions Programming The functions F2-F5 are used to check the stepper motors in a duration test. 1. Start the test: • Press the  key. 3. Complete the test: • Press the . key.

  • Page 91: Total Piece Counter

    Closing Seam Machine 1282-4 Working Instructions Beisler Automated Sewing Equipment Programming Total piece counter The total number of the sewing pieces processed with the machine is edited in a counter function. This counter cannot be reset to zero. 1. Select the programming menus: •...

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