1. Manuals
  2. Brands
  3. Carlisle Manuals
  4. Controller
  5. Ransburg DynaFlow 77376
  6. Service manual

Carlisle Ransburg DYNAFLOW 77376 Service Manual

Hide thumbs Also See for Ransburg DYNAFLOW 77376:
Table of Contents

Advertisement

Quick Links

Download this manual
SERVICE MANUAL
EN
Models: 77376 and A12233
IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting
on page 4, and all instructions in this manual. Keep this Service Manual for future reference.
LN-9400-00-R11 (08/2018)
DYNAFLOW
1 / 96
TM
www.carlisleft.com

Advertisement

Table of Contents
loading

Related Manuals for Carlisle Ransburg DYNAFLOW 77376

Summary of Contents for Carlisle Ransburg DYNAFLOW 77376

  • Page 1 SERVICE MANUAL DYNAFLOW Models: 77376 and A12233 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 4, and all instructions in this manual. Keep this Service Manual for future reference. LN-9400-00-R11 (08/2018) 1 / 96 www.carlisleft.com...
  • Page 2 MANUAL CHANGES NOTE: This manual has been changed from revision LN-9400-00.9 to revision LN-9400-00.10. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. LN-9400-00-R11 (08/2018) 2 / 96 www.carlisleft.com...

  • Page 3: Table Of Contents

    CONTENTS CONTENTS CONTENTS SAFETY: Safety Precautions ..............................4 Hazards / Safegaurds ............................5 INTRODUCTION: 9-16 Features ................................9 Description................................9 Block Diagram ..............................13 Specifications ..............................14 INSTALLATION: 17-28 System Guidelines ..............................17 Block Diagram For A Single-Component Gun ..................... 19 Block Diagram For A Two-Component Gun ......................

  • Page 4: Safety

    SAFETY Return To Contents SAFETY SAFETY PRECAUTIONS Before operating, maintaining or servicing any Ransburg WA R N I N G electrostatic coating system, read and understand all of the technical and safety literature for your Ransburg products. † The user MUST read and be familiar with the This manual contains information that is important for you Safety Section in this manual and the Ransburg to know and understand.

  • Page 5: Hazards / Safegaurds

    SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Fire Hazard Spray Area Fire extinguishing equipment must be present in the Improper or inadequate spray area and tested periodically. operation and maintenance procedures will cause a fire Spray areas must be kept clean to prevent the...
  • Page 6 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate Electrostatic arcing must be prevented. Safe sparking operation and maintenance distance must be maintained between the parts being procedures will cause a coated and the applicator.
  • Page 7 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area / Electrical Discharge High Voltage There is a high voltage device Parts being sprayed and operators in the spray Equipment that can induce an electrical area must be properly grounded.
  • Page 8 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Unless specifically approved for use in hazardous Equipment locations, the power supply, control cabinet, and all High voltage equipment is utilized in the process.

  • Page 9: Introduction

    INTRODUCTION Return To Contents INTRODUCTION FEATURES DESCRIPTION The ability to control the delivery of material greatly in- • Configurable operating parameters (JOBs) which can creases the overall efficiency of the spray operating system be saved and recalled on demand. and results directly in more uniform and consistent paint •...
  • Page 10 INTRODUCTION Return To Contents • Computes and displays text and graphic diagnostic Located on the front panel of the Channel Module are information. several status indicator lights (LEDs). These are: • Organizes, formats, and reports all data and 1. CPU - Is ON when the microprocessor is configuration tables.
  • Page 11 INTRODUCTION Return To Contents Configurable Operating Parameters 3-K Operation The design of the DynaFlow system allows it to be config- DynaFlow was designed for either single or two-compo- ured to meet the specific requirements of each application. nent operation. Three-component operation is possible The 8 available CHANNELs can be linked together, using by configuring two, two-component, guns.
  • Page 12 INTRODUCTION Return To Contents NOTES: 1. If the output of Gun 2 supplies one or more hand guns, then Gun 2 should be operated in Manual mode using a CCV for the Master Channel flow controller. 2. If the output of Gun 2 supplies a single applicator, then an MVR should be used for the Master Channel flow controller and Gun 2 should be operated in Auto mode.

  • Page 13: Block Diagram

    INTRODUCTION Return To Contents Figure 1: Block Diagram LN-9400-00-R11 (08/2018) 13 / 96 www.carlisleft.com...

  • Page 14: Specifications

    INTRODUCTION Return To Contents SPECIFICATIONS DYNAFLOW Pneumatic Requirements Transducers: The air supplied to the transducers must be clean and dry and meet the following general specifications: Filtration: 20 Micron Supply Pressure: 90 PSIG min. to 150 PSIG max. Volume: 0.04 to 0.13 Cv Operating Temperature: to 150 F (0...
  • Page 15 INTRODUCTION Return To Contents Interface Module Hardware (Cont.) Communications RS-232C Port: Communication with local Opperator Interface unit. Allen-Bradley RIO Port: For direct high-speed communication with Allen-Bradley PLC’s. CAN: Control Area Network (CAN) high speed communication with all channel Modules and with other racks. Power Requirement: 24 VDC at 100 ma typical Operating Temperature:...
  • Page 16 INTRODUCTION Return To Contents Channel Module Hardware Specifications (Cont.) 4 Analog Inputs (2 Channels): Jumper selectable 0-10 VDC (default) or 4-20 ma, op-amp buffered, 10-bit A/D. Set Point Control #1: Used for external analog control. When used, offset and full scale need to be set. This is accomplished through the MAXIMUM FLOW RATE and MINIMUM FLOW RATE JOB parameters.

  • Page 17: Installation

    INSTALLATION Return To Contents INSTALLATION SYSTEM GUIDELINES 1. The maximum recommended distance from the Control Panel to each flow meter is 100-ft. as determined by the maximum standard available length of the fiber-optic Prints Specific Per Installation cable assemblies or intrinsic electrical cable assemblies. Often times, installation prints are custom drawn for each site.
  • Page 18 INSTALLATION Return To Contents WA R N I N G CAUTION † The Control Enclosure must be located in such † Do not locate the Control Panel near or adjacent a way that access to the On/Off power switch and to heat producing equipment such as ovens, high Stop switch is not blocked.

  • Page 19: Block Diagram For A Single-Component Gun

    INSTALLATION Return To Contents Figure 2: Block Diagram for a Single-Component Gun LN-9400-00-R11 (08/2018) 19 / 96 www.carlisleft.com...

  • Page 20: Block Diagram For A Two-Component Gun

    INSTALLATION Return To Contents CHANNEL 2 CHANNEL 1 Figure 3a: Block Diagram for a Two-Component Gun LN-9400-00-R11 (08/2018) 20 / 96 www.carlisleft.com...

  • Page 21: Block Diagram For A Three-Component Gun

    INSTALLATION Return To Contents Figure 3b: Block Diagram for a Three-Component Gun LN-9400-00-R11 (08/2018) 21 / 96 www.carlisleft.com...

  • Page 22: Input Power

    INSTALLATION Return To Contents INPUT POWER CAUTION Input supply voltage connections should be made from † Before applying power to the control panel, verify a FUSED DISCONNECT that is located in an accessible that it is set to match the source voltage. There may area near the Control Enclosure.

  • Page 23: Interfacing To The Flow Controller

    INSTALLATION Return To Contents INTERFACING TO THE FLOW CONTROLLER System I/O SYSTEM INPUTS Description Input Signals These inputs are used to select a JOB number from the external PLC or other host controller. These JOB Select inputs represent Binary Coded Decimal (BCD) that translates to 3 digits, each digit represented Inputs as a 4-bit binary code.
  • Page 24 INSTALLATION Return To Contents Gun I/O Discrete GUN I/O provides the input control and output status signals required to interface each GUN with a PLC or similar controller, or other system control components. All GUN I/O can also be controlled or monitored through an ex- ternal host controller operating through a serial data communications link or the state of each forced active through the local OPERATOR INTERFACE/host controller.
  • Page 25 INSTALLATION Return To Contents GUN INPUTS (Cont.) Input Signals Description Total Hold This signal will stop all totals for the CHANNEL as long as the signal is supplied, even if the GUN is running and there is fluid flow. The non-resettable total will not be effected. This is most often used during flush or soft air push cycles.
  • Page 26 INSTALLATION Return To Contents GUN OUPUTS Output Signals Description This output is 24 VDC when the GUN is configured properly, a valid JOB is loaded. Ready This output is 24 VDC when the GUN is RUN mode and flowing fluid or prepared to flow fluid. Active This output is 24 VDC if a GUN fault condition occurs.

  • Page 27: Mother Board Terminals, Hardware Configuration, Transducers

    INSTALLATION Return To Contents Control Rack Wiring (Reference page 82 for terminal identification.) Figure 4: Mother Board Terminals LN-9400-00-R11 (08/2018) 27 / 96 www.carlisleft.com...
  • Page 28 INSTALLATION Return To Contents Hardware Configuration Material Regulators and Flow Meters Reference "Addendum A" in the "Appendix" section for board The location and mounting of the material regulators and level hardware settings. For new system installations, all flow meters is specific to each installation. The information hardware settings should already be in the correct positions.

  • Page 29: Operation

    OPERATION Return To Contents OPERATION OVERVIEW Three Component (3-K) Operation DynaFlow was designed for either single or two-component This section will acquaint you with the general operation of the operation. Three-component operation is possible by DynaFlow Fluid Flow Controller. The following information configuring two, two-component, guns.

  • Page 30: Parameter Descriptions

    OPERATION Return To Contents PARAMETER DESCRIPTIONS 2. If the output of Gun 2 supplies a single appl-icator, then an MVR should be used for the Master Channel flow controller and Gun 2 should be operated in Auto mode. CONFIG SYSTEM (F1) All system parameters are password protected, unless 3.
  • Page 31 OPERATION Return To Contents air to flow without material. They use this air to blow off or TEXTMESS_ALT.TXT, PARAMHLP_ALT.TXT, LABELS_ feather the part. The software would normally sense this ALT.TXT, SOLENOIDVALVES_ALT.TXT, and air flow without material flow and then fault the GUN. This HELP_ALT.TXT.
  • Page 32 OPERATION Return To Contents - Master Channel default value is 150 cc’s of the Master CHANNEL. This parameter should never be set so low that less than 10 This parameter has eight possible settings: 1-8. cc’s of the slave channel has flowed. If this value is set too low, nuisance OUT OF TOLERANCE faults will occur.
  • Page 33 OPERATION Return To Contents A Pot-Life alarm condition exists if any of the 40 'buckets' it actually starts the flow of material. This parameter should contains a time value greater than the Pot-Life Time (see be used only in special situations where pneumatic delays JOB parameters).
  • Page 34 OPERATION Return To Contents Display Mode CHANNEL is NOT set to MVR LOW when the GUN is placed in either Run or Load modes. However, if the slave This parameter has three possible values: RATIO (catalyst) CHANNEL is specified as a clean CHANNEL, it TOLERANCE, MIXED VOLUME, and POT LIFE.
  • Page 35 OPERATION Return To Contents Pot-Life alarm does not shut off the GUN, as this would NOTE prevent the operator from triggering and expelling the mixed fluid. The Pot-Life alarm status will remain until the expired † When operating in 2K mode, this parameter material has been purged.
  • Page 36 OPERATION Return To Contents DIAGNOSTIC PARAMETERS (F5) flow meters should be periodically checked. The rheology of some fluids may effect the calibration values, therefore a different value for pulses per liter may be used for each The following parameters are available in the Local Operator material and is entered into the JOB data tables.
  • Page 37 OPERATION Return To Contents JOB TOTALS (F7) be selected.) Pushing the F3 button removes all items from the selection list and allows the operator to make a new selection. Pushing F2 will start the data acquisition graph Calendar date/time data is not available from the Interface running.
  • Page 38 OPERATION Return To Contents Calibration Total CHANNEL. The Calibration Time is also set based on the (For all JOBs per CHANNEL) flow rate so that no less than 200 cc of material will be dis- Records the accumulated total of all material for all JOBs pensed during calibration.
  • Page 39 OPERATION Return To Contents to 0.10 gram. This value is entered by the operator. The Operational Parameters Flow Rate Measured Weight, along with the Specific Gravity, is used to calculated the Measured Volume. Once a non-zero value • Indicates total flow rate through a GUN. is entered, the operator may not enter a Measured Volume.
  • Page 40 OPERATION Return To Contents Color Change Sequencer to view and/or edit the sequences of, and last, they are asked if they want to view/edit the sequence for flushing or The redesigned DynaFlow includes an optional color change filling. (There is a separate flush sequence and load se- sequencer that controls the flush, load, and color change quence stored for every Job Number and for every gun.) sequences for each gun.
  • Page 41 OPERATION Return To Contents The following solenoid valves can be controlled by the There are 8 function keys defined while editing flush, load, sequencer: and color change sequences: Resin/Solvent Air Chop F1: Modify – This button brings up a numeric keypad if Resin Solvent cursor is on one of the step duration cells.

  • Page 42: Automatic Gun Applications

    OPERATION Return To Contents ERROR LOG (F11) to the MVR LOW setting (default = 0 VDC). On the first receipt of a trigger signal, the master channel immediately starts its closed loop (PID) control and updates the infor- - Also See Section on Error Codes mation to the transducer at a rate determined by the PID Each ERROR CODE can represent a CHANNEL, GUN or Update Time (default = 30ms) to adjust the actual flow rate...

  • Page 43: Manual Hand Gun Applications

    OPERATION Return To Contents ANALOG CONTROL SETTINGS Maximum Flow Minimum Flow Minimum Voltage Maximum Voltage CC's/Volt CC's/Ma Rate CC's/Min Rate CC's/Min or Current or Current 0 volts or 4 ma 10 volts or 20 ma 10.00 6.25 0 volts or 4 ma 10 volts or 20 ma 20.00 12.50...

  • Page 44: General

    OPERATION Return To Contents GENERAL If the slaved CHANNEL cannot achieve the proper flow rate, the software issues a FLOW TOO LOW or FLOW TOO HIGH fault. The following are common to both AUTOMATIC and MANUAL GUN operation. Additionally, the software verifies ratio after each TOLERANCE VOLUME has flowed through the master Pulsed and Maintained Inputs channel flow meter by comparing the two volumes that...
  • Page 45 OPERATION Return To Contents JOB SELECT INPUTS Toggles (enters) the Selected Values Value Discrete System Inputs JOB Select #1 Selects BCD Bit #1 JOB Select #2 Selects BCD Bit #2 JOB Select #4 Selects BCD Bit #4 JOB Select #8 Selects BCD Bit #8 JOB Select #10 Selects BCD Bit #10...

  • Page 46: Job Select Timing Diagram

    OPERATION Return To Contents Figure 5: JOB Select Timing Diagram Figure 5 gives a graphic representation of the timing required for selecting a JOB #. Normally, the JOB SELECT inputs and GUN MASK inputs are held high for a slightly longer duration than the STROBE.

  • Page 47: Parts Identification

    PARTS IDENTIFICATION Return To Contents PARTS IDENTIFICATION Figure 6 shows 4 Toggle Signals. By following the dashed Toggle 1 line down you can determine the states of the various sig- JOB number selected: nals for each example. Maintained inputs that are high are GUNs Masked to accept JOB #69: “active”.
  • Page 48 PARTS IDENTIFICATION Return To Contents JOB Queue JOB Queue Defaults The JOB Queue is an input buffer for each of the 8 possible If no JOB is entered into the Queue (the Queue is empty) GUNs in the system. JOBs are loaded into the Queue only the current JOB number reverts to the last JOB number entered if the GUN Run signal is made active.
  • Page 49 PARTS IDENTIFICATION Return To Contents Code, located in the System configuration table, determines if a Pot-Life Fault activates the horn. A Pot-Life Fault can 4. Collect fluid manually into the graduated container for only be reset by eliminating the expired material from the a specific time.
  • Page 50 PARTS IDENTIFICATION Return To Contents Procedure 2 (Automatic) 9. Enter the measured amount. 1. Place the controller in Calibration Mode - select automatic procedure. 10. Accept or reject the new Pulses Per Liter number that the controller calculated. The flow meter 2.

  • Page 51: Procedures

    PARTS IDENTIFICATION Return To Contents PROCEDURES Clean Any CHANNEL or Gun can be placed into a CLEAN mode by an external command or through the Host controller. The First-Time System Start-Up Clean mode forces the material regulator fully open until This section is intended for skilled trades personnel.
  • Page 52 PARTS IDENTIFICATION Return To Contents • Verify that the local Operator Interface is working properly The following procedure assumes that the system was and that no errors are being reported. Refer to the running normally when previously operating. This is only "Operator Interface"...

  • Page 53: Pid Control

    PARTS IDENTIFICATION Return To Contents PID CONTROL Clean Mode CLEAN mode can only be initiated if the GUN has been given a Halt input and is enabled and no faults are active. The ransburg DynaFlow Fluid Flow Controller incorporates Each CHANNEL can be independently configured to accept a form of a Proportional-Integral-Derivative (PID) algorithm the CLEAN command.
  • Page 54 PARTS IDENTIFICATION Return To Contents Deadband Derivative action should be associated more with transient response control and less with overshoot inhibition such This represents a flow range above and below the set point as during start-up, or trigger ON. value in which the PID control is suspended. This keeps the control output from continually changing and produces Oscillation due to derivative action is typically a cyclic stability when close to the requested value.
  • Page 55 PARTS IDENTIFICATION Return To Contents Quick triggering applications: For applications requiring TYPICAL RANGES FOR multiple, short trigger cycles, more stable response CONTROL PARAMETERS can typically be obtained by adjusting the Kp down to approximately 75-100, while adjusting the Ki to approx- imately 1000-2500.
  • Page 56 PARTS IDENTIFICATION Return To Contents pressure. This is due to the Integral term of the PID control. 7. Set Ki to one-half the present value. If the restriction causing the low flow condition is removed suddenly while a large control output signal exist, then a 8.
  • Page 57 PARTS IDENTIFICATION Return To Contents 16. Trigger the GUN. If the flow rate does not oscillate, or 4. Set Kp for the Slave CHANNEL based on the the oscillations decrease in amplitude in a few seconds, following formula: increase Kd by 30 and repeat from step 15. If the flow rate oscillates with increasing amplitude, decrease Kd (8.0 - MVR LOW) * 25,500 by 15 and repeat from step 15.

  • Page 58: Maintenance

    MAINTENANCE Return To Contents MAINTENANCE Error Codes Example Error Code: XXXX The following is a complete list of error codes. Some of 1st Digit: these codes may not apply depending on the specific con- 2 = GUN Alert trol system configuration. The corrective actions listed in 4 = DISK Error 9 = CHANNEL Fault the table are discussed in more detail later in this section...
  • Page 59 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) ERROR CODES (Cont.) Code Displayed Text Fault Cause Corrective Action Check the following: 9021 Reverse Flow Limit - The amount of reverse flow for the in- 1. That the Reverse Flow value entered in the dicated CHANNEL has ex-ceeded the 9022 CHANNEL #<>...
  • Page 60 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) ERROR CODES (Cont.) Code Displayed Text Fault Cause Corrective Action 24 VDC must be supplied to the external 9081 External GUN Check for 24 VDC on the external GUN EN- 9082 ENABLE Input Not GUN ENABLE input before the GUN ABLE input.
  • Page 61 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) ERROR CODES (Cont.) Code Displayed Text Fault Cause Corrective Action A011 Non-Existent JOB # number entered for the indicated Verify the following: A012 Program - GUN does not exist. JOB # number 1. The JOB # has been saved in memory for A013 GUN #<>...
  • Page 62 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) ERROR CODES (Cont.) Code Displayed Text Fault Cause Corrective Action Have the PLC programmer reference the B020 RIO - Invalid The PLC has issured a BTW with an "DynaFlow Programmer" manual for the correct BTW Type invalid BTW data type in the first word BTW data types.
  • Page 63 MAINTENANCE Return To Contents Flow Too Low -or- Flow Too High temperature control is not being used, then evaluate how ambient temperature may effect the fluid, as it is stored Explanation: These are CHANNEL specific faults. including the paint kitchen. Also, consider the length of the recalculating system and how long the material takes FLOW TOO HIGH and FLOW TOO LOW faults are issued to travel to the applicators.
  • Page 64 MAINTENANCE Return To Contents forced ON. If the desired flow is achieved while Corrective Action: in this mode of operation, the fluid restriction is located Perform the following with the GUN OFF and calibration further downstream to the applicator. valves closed. Place a pressure gage (if one does not already exist) in the pilot line between the transducer and 4.
  • Page 65 MAINTENANCE Return To Contents 5. Fluid supply pressures not adjusted properly. ANALOG SEALING 6. The MVR LOW JOB parameter set too high (above Pressure (PSIG) 0 - 10 VDC 4-20 mA the regulator cracking pressure). 7. Air bubbles or cavitation in the fluid. 8.
  • Page 66 MAINTENANCE Return To Contents Corrective Action: 4. If using a single phase flow meter that is not capable of reverse flow detection, then the "phase" signal input Simply save a JOB # for the indicated GUN making sure must be connected to +24 VDC. Reference the "Mother the parameters are correct.

  • Page 67: System Preventive Maintenance Instructions

    MAINTENANCE Return To Contents SYSTEM PREVENTIVE MAINTENANCE INSTRUCTIONS Control Panels There is no maintenance schedule for control panels other than good housekeeping practices. These include: • Keeping the door closed at all times. This will maintain the dust-tight environment required by the electronic printed circuit boards.

  • Page 68: System Components

    MAINTENANCE Return To Contents SYSTEM COMPONENTS Figure 7: Card Rack Assembly DYNAFLOW SYSTEM COMPONENTS / PARTS IDENTIFICATION (Figure 7) Item # Part # Description 77383-01 Rack Assembly, Empty, 1/2 Rack, 1 Mother Board 77383-02 Rack Assembly, Empty, Full Rack, 1 Mother Board 77383-03 Rack Assembly, Empty, Full Rack, 2 Mother Boards 77377-02...

  • Page 69: Recommended Spare Parts

    MAINTENANCE Return To Contents Recommended spare parts list for the DynaFlow rack components only. SPARE PARTS FOR DYNAFLOW RACK COMPONENTS Total # of Interface Modules in System Part # Description Notes >10 4-10 77377-02 DynaFlow Interface Module 77377-02 RIO Compatible 77378-00 DynaFlow Mother Board Total # of Channel Cards in System...

  • Page 70: Hardware Settings

    MAINTENANCE Return To Contents HARDWARE SETTINGS Channel Module Settings CHANNEL MODULE P/N: 77206-XX (Obsolete) MOTHER BOARD JUMPER BOARD SETTINGS (CHANNEL 1 I/O) Jumper Default Setting Description Comments 512K ROM size select. Factory set. Do not change unless 1024K 1-2 = 256K, 27256 device instructed to do so.
  • Page 71 MAINTENANCE Return To Contents CHANNEL MODULE P/N: 77206-XX (Obsolete) DAUGHTER BOARD JUMPER SETTINGS (CHANNEL 2 I/O) Jumper Default Setting Description Comments Source Selects 24 VDC source control or grounded Inputs effected: sink control for digital inputs 12-15. Trigger #2 2-3 = 24 VDC source Gun Mask #2 1-2 = grounded sink Transparent/PID #2...
  • Page 72 MAINTENANCE Return To Contents CHANNEL MODULE P/N: 77206-XX or A10946-XX DIP SWITCH SW1 SETTINGS Default Setting Description Position 1 / 5 Trigger Detection Method This switch setting effects only GUNs configured as dual-component, Manual mode. OFF = GUN trigger input signal required. ON = GUN trigger input signal not required.
  • Page 73 MAINTENANCE Return To Contents Interface Module Settings INTERFACE MODULE JUMPER SETTINGS Jumper Default Setting Description Comments 512K ROM size select. Factory set. Do not change 1024K 1-2 = 256K, 27256 device unless instructed to do so. 2-3 = 512K or 1024K, 27512 or 27010 devices RS-232C RS-232C/RS-485 select...
  • Page 74 MAINTENANCE Return To Contents The new 12-bit Channel Card for the DynaFlow (P/N: A10946) has a different jumper configuration than the now obsoleted 8-bit module (P/N: 77206-11). Please refer to the table below when setting the jumpers on the new channel cards. ANALOG INPUTS: Jumper Description...
  • Page 75 MAINTENANCE Return To Contents DISCRETE (DIGITAL) INPUTS (Cont.): Jumper Description FactorySetting Type Pin 1-2 Pin 2-3 Closed JMP13 Gun Mask, Ch. B Source Open Halt, Ch. B Total Reset, Ch. B Open Sink Closed Clean Mode, Ch. B Closed Load Mode, Ch. B Source JMP14 Open...
  • Page 76 MAINTENANCE Return To Contents INTERFACE MODULE DIP SW2 SETTINGS Position Default Setting Description Comments ON = NVRAM Erased & Reset All data will be lost when set to OFF = NVRAM Maintained ON position. ON = Master Channel outputs Master Channel flow rate on secondary analog output.

  • Page 77: Control Rack Terminal Identification

    MAINTENANCE Return To Contents CONTROL RACK TERMINAL IDENTIFICATION MOTHER BOARD SIGNAL IDENTIFICATION (Cont.) J3, 4, 5, 6 CHANNEL MODULES J3, 4, 5, 6 CHANNEL MODULES Pin # Pin # Description Description Analog Set Point Input #1 Spare Analog Input #1 Analog Input GND Analog Transducer Control #1 Analog Flow Rate Output #1...
  • Page 78 MAINTENANCE Return To Contents MOTHER BOARD SIGNAL IDENTIFICATION (Cont.) J3, 4, 5, 6 CHANNEL MODULES J2 INTERFACE MODULES Pin # Pin # Description Description Analog Set Point Input #2 Digital Input GND Spare Analog Input #2 Digital Input GND Analog Input GND Digital Input GND Analog Transducer Control #2 Digital Input GND...
  • Page 79 MAINTENANCE Return To Contents MOTHER BOARD SIGNAL IDENTIFICATION (Cont.) J2 INTERFACE MODULES J2 INTERFACE MODULES Pin # Pin # Description Description SIO Rx485+ JOB Select Bit 1, LSD SIO Rx485- JOB Select Bit 2, LSD SIO Tx485+ JOB Select Bit 4, LSD SIO Tx485- JOB Select Bit 8, LSD SIO 485 GND...
  • Page 80 MAINTENANCE Return To Contents MOTHER BOARD SIGNAL IDENTIFICATION (Cont.) J7 POWER INPUT J10 AUXILIARY CAN BUS PORT Terminal Terminal Description Description J7-1 +24 VDC J10-1 CAN BUS+ J7-2 +24 VDC J10-2 CAN BUS- J7-3 PWR GND J10-3 CAN BUS GND J7-4 PWR GND J11 = Channels 1 &...

  • Page 81: Serial Communication Protocols

    MAINTENANCE Return To Contents SERIAL COMMUNICATION RATIO CONVERSION CHART PROTOCOLS % of Catalyst to Total Parts of Resin to Volume 1 Part Catalyst NOTE † Reference the "DynaFlow Programmers's 32.33 Manual" for more information. 4.76 Allen-Bradley RIO 6.25 The Interface Module allows for direct commu-nication 9.09 from an Allen-Bradley PLC Remote Input/Output (RIO) port to the DynaFlow Fluid Flow Control system.

  • Page 82: Appendix

    APPENDIX Return To Contents APPENDIX ADDENDUM A: Obsolescence of the 77206-01 8-bit Channel by our manufacturing facility to become an A10946-02, Card, the 77206-12 10-bit Channel Card and when necessary, if this option is required. (Because of the high cost and limited availability of these IC’s, there will be the A10946-00 12-bit Channel Card.
  • Page 83 APPENDIX Return To Contents JMP5 JMP6 JMP7 JMP8 JUMPER TABLE Jumper Description Type Pin 1-2 Pin 2-3 F.S. JMP1 FLOW RATE SETPOINT, CH. A 0-10 VDC OPEN CLOSED 4-20 mA CLOSED OPEN JMP2 SPARE INPUT, CH. A 0-10 VDC OPEN CLOSED 4-20 mA CLOSED...

  • Page 84: Addendum B

    APPENDIX Return To Contents ADDENDUM B: Remote Operator's Panel Purge/Purged - This is an amber illuminated push-button. If the Model A12233 control console and Model A12182 When pushed, a purge sequence is initiated (as programmed Interface Panel is used, the optional Remote Operator from the "Purge"...

  • Page 85: Addendum C

    APPENDIX Return To Contents Horn - In the top center of the panel is a horn that indicates Guns in Flush Box - These are two LED's that indicate when when the controller has turned on the "Fault" output from up to two spray guns are in their respective flush boxes.

  • Page 86: Addendum D

    APPENDIX Return To Contents ADDENDUM D: TABLE A - A SIDE, FLOW METER Dash # Description NONE 10-11 ZHM-02 76805-01 77223-01 TR-SSF-052 SS-1505-CD 20-25 RF-1 F.O. A12713-00 77223-01 76628-00 7958-16C SS-1505-CD 13521-01 PISTON METER A13296-00 77223-03 A13300-00 40-41 RF-1 F.O. A12712-00 77223-01 76628-00 7958-16C...
  • Page 87 APPENDIX Return To Contents TABLE E - MIXING BLOCK Dash # Description X Qty Y Qty MIX BLOCK (FLUSHABLE) 78014-01 MIX BLOCK (NON-FLUSHABLE) 78014-02 MIX BLOCK, HIGH PRESSURE ONLY SEE TABLE F TABLE F Dash Description LOW PRESSURE 2 SEE TABLE E --- LSFI0043-00 LSMM0057-00 LSMM0056-00 PISTON 3 SEE TABLE E ---...
  • Page 88 APPENDIX Return To Contents STANDARD COMPONENTS Item # Description Part # SSP-6054 Connector, 1/4 ODT X 1/8 NPT (M) 41-FTC-1002 Fitting, 3/8 ODT x 1/4 NPT (M) L’ Washer SSP-6443 Elbow, 3/8 ODT X 1/4 NPT (F) Mix Tube Retainer Mixer Connector 77225-00...
  • Page 89 APPENDIX Return To Contents STANDARD COMPONENTS Item # Description Part # Screw, #10-32, S.H.C.S., Black Oxide Washer, INT, Tooth, #10 77223-01 Bracket Cable Ferrule Nut, Nylon 77103-00 Fitting Steel Tube, Bent Fitting, 3/8T X 3/8 AN 77715-00 Label LN-9400-00-R11 (08/2018) 89 / 96 www.carlisleft.com...
  • Page 90 APPENDIX Return To Contents Fluid Panel Sheet 1 LN-9400-00-R11 (08/2018) 90 / 96 www.carlisleft.com...
  • Page 91 APPENDIX Return To Contents Fluid Panel Sheet 2 LN-9400-00-R11 (08/2018) 91 / 96 www.carlisleft.com...
  • Page 92 APPENDIX Return To Contents Fluid Panel Sheet 3 LN-9400-00-R11 (08/2018) 92 / 96 www.carlisleft.com...
  • Page 93 APPENDIX Return To Contents METRIC PANELS Figure 1b Figure 1a TABLE H (Figures 1a and 1b) Description Item # Part # A12592-06 3/8 ODT TO 10MM CONVERSION 41-FTP-1006 NPT TO 4MM CONVERSION A12593-04 4MM TO 6MM ODT CONVERSION LN-9400-00-R11 (08/2018) 93 / 96 www.carlisleft.com...

  • Page 94: Addendum E

    APPENDIX Return To Contents ADDENDUM E: Fluid Panel Components - MVR Valve • Three “needle” sizes available Size #2: Low Flow, 15 - 350 ml/min Size #3: Moderate Flow, 250 - 2600 ml/min Size #4: High Flow, 1000 - 3500 ml/min Weeping MVR Needles Weepless MVR Needles The flowmeters and MVR valves are available in various...

  • Page 95: Manual Change Summary

    MANUAL CHANGES Return To Contents MANUAL CHANGE SUMMARY LN-9400-00-R11 - Replaces LN-9400-00.10 with the folowing changes: Change Description Page(s) Update to new format Cover Update Specifications Change text in bullet point number 4 Update the feet measurments in table Change triger to trigger in paragraph 5 Change “Most”...
  • Page 96 This product is covered by Carlisle Fluid Technologies materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. For specific warranty information please contact Carlisle Fluid Technologies.

This manual is also suitable for:

Ransburg dynaflow a12233

Table of Contents