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Propaq M Service Manual ® 9650-000821-01 Rev. C...
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The issue date for the Propaq M Service Manual (REF 9650-000821-01 Rev. C) is May, 2017. If more than 3 years have elapsed since the issue date, contact ZOLL Medical Corporation to determine if additional product information updates are available.
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ABLE OF ONTENTS Chapter 5 Functional Description Overview..........................73 Appendix A Overview..........................77 Propaq M Electrical Hardware Interconnect Diagram............78 Propaq M Signal and Power Interconnect Schematic............79 Appendix B Overview..........................81 Maintenance Test Checklist Overview..........................85 9650-000821-01 Rev. C...
NIBP and EtCO modules, and operational tests that need to be performed at regular intervals to augment the automatic testing the Propaq M does to ensure readiness. Chapter 2—Troubleshooting provides a listing of error messages to help the service technician detect faults and repair them.
Do not discharge a battery pack except in a ZOLL SurePower Charging Station. Do not use the Propaq M in the presence of flammable agents (such as gasoline), oxygen-rich atmospheres, or flammable anesthetics. Using the unit near the site of a gasoline spill may cause an explosion.
Purchase Order for a unit with an expired warranty. • If the unit needs to be sent to ZOLL Medical Corporation, obtain a service request number (SR#) from the Technical Service representative. Return the unit in its original container to:...
It is necessary to perform maintenance tests after a module is repaired to ensure that the functions of the Propaq M unit work properly. Use the checklist at the back of this document (ZOLL Propaq M Maintenance Tests Checklist) to record your results of the maintenance tests.
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Before You Begin the Maintenance Tests Assemble the tools listed in following section, “Equipment You Need to Perform the • Maintenance Tests.” Keep an extra fully charged Propaq M battery available. • Schedule an hour to conduct the entire maintenance test. •...
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Propaq M Overview Accessories You Need for the Propaq M Options Maintenance Tests 3-lead, 5-lead and 12-lead ECG cables (12-lead cable needed if 12-lead option is • installed.) Masimo Rainbow 3 ft BioTek Test Sensor (Masimo P/N 3379) or Masimo Rainbow 3 ft •...
Are all cables free of cracks, cuts, exposed or broken wires? 10. Are all bend/strain reliefs undamaged and free of excessive cable wear? Battery Is the Propaq M battery fully charged? 12. Is the battery seated in the battery well correctly? 13. Is battery housing free of cracks and damage? 14.
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Maintenance Tests Operational Tests The Propaq M unit comes equipped with routine operational tests that can be performed periodically. With the exception of the Physical Inspection of the Unit test, these tests contain instructions within them that provide guidance during the tests.
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HAPTER AINTENANCE ESTS Keypad Test This test checks all the front panel buttons on the unit to make sure they are working correctly. Follow the instructions and use the navigation keys to move around the display and make selections. LED Test This test checks all the Light Emitting Diodes in the unit to make sure they are working correctly.
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Follow the instructions and use the navigation keys to move around the display and make selections. RFU Indicator Test This test checks the Ready For Use Indicator on the unit to make sure it is working correctly. Follow the instructions shown on the display. 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER AINTENANCE ESTS Audio Test This test checks the audio tones on the unit to make sure they are working correctly. Follow the instructions and use the navigation keys to move around the display and make selections. Battery Test This test checks the battery to make sure it is working correctly. Follow the instructions on the display.
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USB Test (Optional) Note: Before starting this test, contact the ZOLL Technical Service Department to obtain a test file, or create a file (see instructions below). Once you have obtained a copy, save it on a USB thumb drive.
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HAPTER AINTENANCE ESTS When these tests are completed, use the navigation keys to exit out of the Service menu. 1. Create a Text file using Microsoft Notebook. Open new file in Notebook. Click in the first line of the file and type THUNDERBOLT TESTFILE. Save file as Tbolt_usb.txt.
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Test each cable separately. Fluke Impulse 7000DP Analyzer Connect the lead wires appropriate for each test to the Test Setup equivalent, then connect the ECG cable to the Propaq M unit. Do this... Observe this... Pass/Fail 1. Turn on the Propaq M unit.
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HAPTER AINTENANCE ESTS Heart Rate Display Test Fluke Impulse 7000DP Analyzer Equipment ECG Cable (3-lead, 5-lead or 12-lead) Press Lead quick access key until II displays. Test Setup Connect the ECG leads to the ECG studs on Analyzer. Do this... Observe this...
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Set the Upper limit to 150. • Use the navigation keys to exit the Alarm Settings menu. On the Propaq M unit, press the The red alarm suspension timer displays at the top of the screen next Alarm Cancel quick access key to the message area.
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Set simulator to 160 BPM or higher. Heart Rate Value is highlighted and the alarm tone sounds. The HR/PR HIGH ALARM message displays. On the Propaq M unit, press Alarm is suspended for 90 seconds. The alarm suspension timer appears Alarm Silence/Reset button in black.
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Press the I Measure switch on the Verify that the reading on the digital Battery Current Test Fixture. multi-meter is between 0.583mA-0.770mA. Turn on the Propaq unit, and wait about ten seconds until the power has stabilized. 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER AINTENANCE ESTS Do this... Observe this... Pass/Fail Ensure that the unit is in the following configuration: Brightness ( ) set to color display. 1. Display brightness is set to the factory default setting 70% (in SetUp>Display\Volume>Display) 2. Ensure that no parameters are active/running.
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Mains on Applied Part Normal Single Fault Single Fault Table 2: Normal Single Fault Earth Leakage 2500 5000 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER AINTENANCE ESTS Printer Test None Equipment Table 1-1. Do this... Observe this... Pass/Fail On the X Series unit, verify that paper is installed. Print quick access key ( Press the start the recorder. Note: If the printer fails to start, check setup for printer=yes.
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® Fluke Index 2 SpO Simulator (or equivalent), Masimo Rainbow finger probe Equipment Disconnect any ECG cable or IBP probes from the Propaq M unit. Test Setup Do This... Observe This... Pass/Fail Power on the Propaq M unit without the...
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Simulator (or equivalent), Masimo Rainbow 3 ft BioTek Test Sensor Equipment (Masimo P/N 3379) or Masimo Rainbow 3 ft Direct Connect Optical Test Sensor Disconnect any ECG cable or IBP probes from the Propaq M unit. Test Setup Do This...
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SpCO value between -.5 and 7.5. SpMet numeric displays an SpMet value between -.5 and 3.5. Verify that the displayed pulse rate reads between 44.5 and 55.5 BPM. Disconnect the simulator. 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER AINTENANCE ESTS Sp02, SpCO, SpMet, and SpHb Test (for Sp02 feature with SpCO, SpHb, or SpCO and SpMet) Note: Use this test if your unit has Sp02, SpHb and SpCO, or Sp02, SpCO, SpHb, and SpMet. If you do not have the SpMet feature on the unit, disregard the SpMet values in the test below. Fluke Index 2 Sp02 Simulator (or equivalent), Masimo Rainbow 3 ft BioTek Test Sensor Equipment available from Masimo (PIN 33 79) or Masimo Rainbow 3 ft Direct Connect Optical Test...
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SpMet value between -.5 and 3.5. The SpHb numeric display an o o o SpHb value between 23 g/dl and 27g/dl Verify that the displayed pulse rate reads between 222. 7 and 236 BPM. 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER AINTENANCE ESTS Do this... Observe this... Pass/Fail/N/A Set the simulator to 95% Sp0 and 50 Verify that after a brief period of BPM. initialization, The Sp0 numeric displays an Sp0 value between 91.3% 98.8%. The SpCO numeric displays an SpCO value between -.5 and 7.5.
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On the Propaq M unit, select Supervisor>Service>Diagnostic>CO2> Calibration to enter the CO Calibration control panel. Connect the Propaq M unit to the 5% CO calibration gas cylinder using the sample line included with the calibration kit. From the CO Calibration Menu, select Calibration.
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On the Propaq M unit, select Supervisor>Service>Diagnostic>CO2> Calibration to enter the CO Calibration control panel. Connect the Propaq M unit to the 5% CO calibration gas cylinder using the sample line included with the calibration kit. From the CO Calibration control panel, select Verify Calibration.
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Equipment Do this... Observe this... Pass/Fail On the Propaq M unit, install the airway adapter set and sampling line in the connector at the side of the unit. The CO trace is on the display. Press the CO...
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Connect the IBP patient simulator to the Propaq M P1 channel. Set the IBP patient simulator to 0 mmHg. On the Propaq M unit, press > IBP. On the Propaq M unit, Press > P1->0<-. Display of 0/0(+/-2) in the P1 box at the bottom of the display (P1 is zeroed).
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Connect a single lumen hose from the NIBP simulator to the NIBP port of the Propaq M. On the Propaq M unit, do the following to enter the NIBP Test control panel: Press the More ( ) then the Setup •...
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Reading should be within 4mmHg. with the reading on the NIBP simulator. 17. From the NIBP Test control panel, select Open Valve to release the pressure. 18. From the Propaq M NIBP Test control panel, use the navigation keys to select: Close Valve •...
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Connect a single lumen hose from the NIBP simulator to the NIBP port of the Propaq M. On the Propaq M unit, do the following to enter the NIBP Test control panel: Press the More ( ) then the Setup •...
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NIBP Deflation Test Single or double lumen NIBP hose, stop watch, NIBP simulator Equipment Do This... Observe This... Pass/Fail From the Propaq M NIBP Test control panel, use the navigation keys to select: Close Valve • Turn Pump On •...
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Stop the timer as soon as pressure exceeds Verify the time is less than 7 210 mmHg. seconds. Select Turn Pump Off, then Open Valve. Exit the Service Menu and turn off the unit. 9650-000821-01 Rev. C Propaq M Service Manual...
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Single or dual lumen NIBP hose, NIBP simulator Equipment Do This... Observe This... Pass/Fail On the Propaq M unit, ensure the patient mode is set to Adult. Set the simulator to the 80/50 simulator preset. Take a manual reading. Confirm that the NIBP measurement reported is within +/- 10 mmHg of the expected simulator performance.
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Do this... Observe This... Pass/Fail Connect the temperature simulator to the Propaq M T1 channel. On the IBP Temp Simulator, Select 98.6 The displayed temperature value is Degree F (36 Degree C) or a setting as close within 0.2 F or 0.1 C of the as possible as your simulator allows.
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Turn on the Propaq M unit. Verify that the amber wireless icon appears at the top of the display screen within one minute. On the Propaq M unit, do the following: Press the More ( ) then the Setup •...
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Maintenance Tests Do This... Observe This... Pass/Fail Turn off the unit. 9650-000821-01 Rev. C Propaq M Service Manual...
Propaq M Error Messages The following is a list of the Propaq M error messages that may appear on your display. The “Technical Action” column describes what you as a technician can do to correct the situation. 9650-000821-01 Rev. C...
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Technical Action ALARM SILENCE SHORT Alarm Silence/Reset key is Replace the front panel. stuck. BLUETOOTH PHONE The Propaq M unit was To correct the problem, UNAVAILABLE unable to establish a Wide verify the following: Area Network connection. The Bluetooth device is •...
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Propaq M Error Messages Error Message Explanation Technical Action CHECK COMM A configuration error To correct the problem, CONFIGURATION prevented successful verify the following: communication. The reports • configuration contains valid values for the Server, Port, Customer ID, and Password fields.
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HAPTER ROUBLESHOOTING Error Message Explanation Technical Action CO2 GAS INPUT inlet blocked. ® Replace FilterLine . If OCCLUSION problem persists, check for inlet occlusion. If problem still persists, replace the CO module. CO2 MAINTENANCE Periodic maintenance Replace CO module soon. REMINDER reminder.
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Propaq M Error Messages Error Message Explanation Technical Action NAMESERVICE FAILURE The reports server hostname To correct the problem, could not be resolved via verify the following: DNS. The server DNS name is • entered correctly and completely in the reports configuration.
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HAPTER ROUBLESHOOTING Error Message Explanation Technical Action NIBP AIR LEAK Major air leak or could not Attempt to identify reach target pressure. problems with the hose and/or cuff by doing the following: Check the hose • connection to the device. Make sure that the hose is tightly screwed onto the NIBP connector.
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Propaq M Error Messages Error Message Explanation Technical Action NIBP KINKED HOSE The cuff inflation was too Check the external NIBP rapid. There may be kinked hose for kinks. If problem tubing or another air persists, check the routing obstruction.
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Replace the front panel. SERVER The reports server rejected To correct the problem, AUTHENTICATION FAILED the connection request from verify the following: the Propaq M device. The customer ID and • password are correctly entered in the reports configuration. (The password is case sensitive.)
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Propaq M Error Messages Error Message Explanation Technical Action SPO2 SENSOR FAILURE Defective sensor or sensor Replace the SpO sensor. error. SPO2 UNKNOWN Recovery error. Replace the SpO sensor. RECOVERY NUM SW SHUTDOWN Indication that the battery Charge the battery.
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Communications setup menu. The ZOLL server is • configured correctly. Your cellular device is • configured correctly. The Propaq M unit is • within range of the wireless server. WAN CONNECTION The Propaq M unit was To correct the problem, UNAVAILABLE...
Chapter 3 Disassembly Procedures Overview This chapter provides instructions on how to disassemble and reassemble the Propaq M unit, and includes the following sections: Required Equipment • Safety Precautions • Modules • Handle Disassembly • Main Unit Disassembly • Front Enclosure Disassembly •...
• example, you must wear a conductive wrist strap (which touches your skin) connected to a grounding mat and to the earth ground. Modules The Propaq M unit contains the following six (6) modules or assemblies: Front Enclosure • Display •...
Using a wooden stick, lift the screw covers off the handle in two locations. screw covers Remove four (4) screws (2 on each handle) and remove the handle. screws Note: During reassembly, torque screws to 8 in-lbs. 9650-000821-01 Rev. C Propaq M Service Manual...
HAPTER ISASSEMBLY ROCEDURES Disassembling the Main Unit Tools Required # 1 Phillips screwdriver with torque capability • Wooden stick • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. •...
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Use a wooden stick to release the tabs on either side of brown flex connector between the dock connector and the monitor board in the area illustrated. Note: Release one side at a time. Separate the two parts of the unit. 9650-000821-01 Rev. C Propaq M Service Manual...
HAPTER ISASSEMBLY ROCEDURES Removing the Front Enclosure Module Tools Required #2 Phillips screwdriver with torque capability • Wooden stick • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. •...
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Removing the Front Enclosure Module Disconnect the front panel multi-wire power/speaker cable in the area illustrated. multi-wire cable Remove the ZIF (Zero Insertion Force) flex cable using a wooden stick. ZIF flex cable 9650-000821-01 Rev. C Propaq M Service Manual...
HAPTER ISASSEMBLY ROCEDURES Removing the Display Module Tools Required #1 Phillips screwdriver with torque capability • 3M copper adhesive tape • 6mm socket wrench • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. •...
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Remove the copper tape from the casting. Note: During reassembly, apply new copper tape for grounding. copper tape Disconnect the LCD display cable connectors from the back of the LCD screen to release it. cable connectors 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER ISASSEMBLY ROCEDURES Remove the Kapton tape from the display cable. Kapton tape 9650-000821-01 Rev. C...
Note: During reassembly, torque screws to 6 in-lbs. Remove four (4) screws around the EtCO unit. Note: During reassembly, torque screws to 6 in-lbs. Disconnect the sensor in the area illustrated. NIBP hoses 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER ISASSEMBLY ROCEDURES Disconnect the exhaust tube connector from the air vent at area shown. Note: Lift both sides at the same time to pull out. Remove EtCO module. Cut the tie wrap holding the NIBP unit. Remove three (3) screws from NIBP unit. Note: During reassembly, torque screws to 6 in-lbs.
Note: During reassembly, torque screws to 6 in-lbs. shield Remove four (4) screws on the left side in the illustrated areas. Note: During reassembly, torque screws to 6 in-lbs. Turn the unit over. 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER ISASSEMBLY ROCEDURES Remove three (3) screws on the left side of the unit in the illustrated areas. shield Turn the unit over. Disconnect the SpO ground cable (as illustrated). Disconnect ECG flex cable connector from the left side (as illustrated). Disconnect the SpO connector (as illustrated).
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Remove the right side of the unit. Turn the unit over. Remove seven (7) screws to release the monitor board and turn the unit back over. 9650-000821-01 Rev. C Propaq M Service Manual...
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HAPTER ISASSEMBLY ROCEDURES Disconnect the LCD cable in the illustrated area. Disconnect the two flex cable connectors in the areas shown. Remove the screw from the flex cable in the illustrated area. Remove four (4) screws from the SpO module and remove it. 9650-000821-01 Rev.
Chapter 4 Replacement Parts Overview This section contains a listing of the replacement parts available for the ZOLL Propaq M devices. Replacement parts may be ordered through an authorized ZOLL distributor or directly from ZOLL Medical Corporation. The prices for parts are available from ZOLL Medical Corporation’s Technical Service Department.
HAPTER EPLACEMENT ARTS Replacement Parts PART NUMBER QUANTITY PART DESCRIPTION 0163-1709 Snap Rivet Black Nylon 705880 Spring Clip, Tubing Clamp 708502 Gasket, Main Enclosure 707740 Foot, Rubber, Front Panel 707304 Light Guide Warning 704991 Power Button 402333 Cable Assy, LCD, Speaker, Power 600-0398-00 Rubber Foot Pad 705515-99...
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Bracket, Dock Connector 705544 Washer, Bracket Dock Connector 707717 Screw, Bracket Dock Connector 0140-0103 Mag. Core Ferrite (Dock Connector Power Cable) 705519-02 Handle, Top Hook, Propaq M 705517-02 Handle, Bottom, Overmold, Propaq M 705510 Screw, Handle 0162-0263 Screw, Mounting 705523-02...
This chapter contains functional descriptions of the components contained in the Propaq M and the Propaq M options. Circuit Distribution The Propaq M unit consists of the Monitor Board as well as a few modules and assemblies: the Front Panel Keypad assembly, Status LCD Board, Dock Connector Board, and Display. The NIBP, CO , and SpO circuitry reside on modules that connect to the Monitor Board.
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HAPTER UNCTIONAL ESCRIPTION Main Processor (MP) The Main Processor (MP) section controls the user interface, connectivity needs, as well as data logging and general system control. It consists of the CPU, program memory Flash and SDRAM, Communication with modules/circuits: USB Client, USB Host, Debug Ports (JTAG, Serial), Storage memory for 24 hour disclosure data, Internal VGA display and interface circuit, LED indicators, Keypad, and Audio circuit.
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ECG CPLD. Blood Pressure NIBP The Propaq M NIBP circuitry resides on a module that connects to the Monitor board through J32. The PP communicates to the NIBP module via a bi-directional, serial bus. The NIBP module supports both dual lumen and single lumen cuffs. The NIBP pump and valve hoses are connected to the cuff connector on the left side panel and to the filter on the rear enclosure.
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J31. USB Host Port Propaq M Monitor Board incorporates one USB Host ver 1.1 port. The port uses the USB controller built into the PXA270 Main processor. Full speed of 12 Mbps and Low speed 1.5Mbps are supported. The Host port supports a USB flash memory stick for data export. The USB host connector is in the right side panel and connects to the Monitor board through J44.
Appendix A Overview This appendix includes the following diagrams: Propaq M Electrical Hardware Interconnect Diagram • Propaq M Signal and Power Interconnect Schematic • 9650-000821-01 Rev. C Propaq M Service Manual...
A dual lumen hose is required for FastBP. When you use FastBP, the reading is obtained during cuff inflation. StepBP StepBP is compatible with both single and dual lumen hoses.When you use StepBP, the reading is obtained during step deflation. 9650-000821-01 Rev. C Propaq M Service Manual...
Appendix C Maintenance Test Checklist Overview Use the checklist on the following page to record the results of the Propaq M unit maintenance tests, and keep it for your records. Result of Check: o No action required o Minor problems corrected...
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ZOLL Propaq M Maintenance Test Checklist OPERATIONAL TESTS Battery Test Printer Test Pass Fail Pass Fail Physical Inspection Pass Fail Fan Test Pass Fail Test (for SpO feature only) Pass Fail FUNCTIONAL TESTS Leads Test Pass Fail , SpCO, SpMet Test...
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ZOLL Propaq M Maintenance Test Checklist Sp02, SpCO, SpMet, and SpHb Test IBP Test Pass Fail Pass Fail NIBP Test Pass Fail Temperature Test Pass Fail Wi-Fi Test (Optional) Pass Fail EtCO Test Pass Fail (Sheet 2 of 2)
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