1. Manuals
  2. Brands
  3. stellar labs Manuals
  4. Construction Equipment
  5. Slider40
  6. Owner's manual

stellar labs Slider40 Owner's Manual

Hide thumbs Also See for Slider40:
Table of Contents

Advertisement

Quick Links

Download this manual
S
40 H
lider
ooklift
o
' M
wnerS
anual
Safety • operation • installation • Maintenance
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Last Revision: 10/07/12
www.stellarindustries.com
© 2012 Stellar Industries, Inc.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Slider40 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for stellar labs Slider40

Summary of Contents for stellar labs Slider40

  • Page 1 40 H lider ooklift ’ M wnerS anual Safety • operation • installation • Maintenance Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Last Revision: 10/07/12 www.stellarindustries.com © 2012 Stellar Industries, Inc.
  • Page 2 Slider40 Hooklift Manual Revisions Date of Revision Section Revised Description of Revision...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............iii Installation Note ............24 Hooklift Nomenclature..........iv Step 1: Set the hooklift onto the truck frame..24 Step 2: Drill mounting holes........24 Chapter 1 - Safety ............1 Step 3: Install bumper..........24 General Safety ..............1 Step 4: Install tie-downs.
  • Page 4 Slider40 Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment.

  • Page 5: Introduction

    Introduction Stellar Hooklifts are designed to provide safe Stellar manufactured hooklifts in general and dependable service for a variety of and may or may not apply to your specific operations. With proper use and model. maintenance, these hooklifts will operate at peak performance for many years.

  • Page 6: Hooklift Nomenclature

    Slider40 Owner’s Manual Hooklift Nomenclature The Stellar Slider is a hydraulic, body-loading device when mounted on a truck chassis. It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies. The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please take the time to familiarize yourself with the various components.

  • Page 7: Chapter 1 - Safety

    Safety Chapter 1 - Safety anti-noise headphones, protective glasses, Please Read the Following Carefully! This breathing apparatus, and reflective jackets. portion of the manual contains information Consult your employer regarding current regarding all Stellar manufactured hooklifts. safety regulations and accident-prevention Some items contained within this chapter equipment.

  • Page 8: Stability

    Slider40 Owner’s Manual Replace any decals that are missing, dam- much weight can be lifted. aged, or not legible. Keep everyone clear when loading, unload- ing, and dumping. The safety instruction plates, notices, load charts and any other sticker applied to the...

  • Page 9: Safety Decals Of Note

    Safety Safety Decals of Note WARNING CRUSHING HAZARD Moving parts can crush and cut. Keep hands and arms clear. 25627 DANGER ELECTROCUTION HAZARD THIS HOOKLIFT IS NOT INSULATED DEATH OR SERIOUS INJURY will result from contact with the vehicle, hooklift, or load should they become electrically charged.
  • Page 10 Slider40 Owner’s Manual...

  • Page 11: Chapter 2 - Operation

    Operation Chapter 2 - Operation Job-Site Set-Up Operator Requirements Thoroughly plan the lift before positioning the vehicle. Consider the following: Operation is limited to the following peo- ple: 1. The vehicle should be positioned in an A. Qualified individual. area free from overhead obstructions to B.

  • Page 12: Hooklift Controls

    Slider40 Owner’s Manual Hooklift Controls 1. Be familiar with the sequence and operation of the hooklift controls. 2. Each individual hooklift function should have control function decals. Replace them immediately if they are missing or illegible. 3. Keep hands, feet and control levers free from mud, grease and oil.

  • Page 13: Hydraulic Hook Height Adjustment - Raise

    Operation Hydraulic Hook Height Adjustment - Raise With the hooklift in the stowed position Pull the control lever labeled ‘hook’ without a body, put the truck in neutral to raise the hook height. When and engage the PTO. raised completely, release the lever and disengage the PTO.

  • Page 14: Loading Operation

    Slider40 Owner’s Manual Loading Operation Note: Hook and bail heights must match. Maneuver the truck into a position to load the body. Put the truck in neutral and engage the PTO. PTO ON Pull the control lever labeled ‘Jib’ to slide the jib as far back as it will go, effectively releasing the dump latches.
  • Page 15 Operation Loading Operation Continued... Note: Hook and bail heights must match. Once fully attached, push the ‘Lift’ control lever to load the body. Fully retract lift cylinder Note: Make sure the body is lining up with the rear rollers while loading. Note: If the container will experience a signif- icant restriction to...

  • Page 16: Unloading Operation

    Slider40 Owner’s Manual Unloading Operation Put the truck in neutral and engage the PTO. PTO ON Pull the control level labeled ‘Jib’ to slide the jib as far back as it will go, effectively Fully releasing the dump latches. retract jib cylinder Pull the control lever labeled ‘Lift’...
  • Page 17 Operation Unloading Operation Continued... Detach the hooklift from the container by maneuvering the hook using the ‘Lift’ control lever and pulling the truck forward. Once fully detached, push the ‘Lift’ control lever until the lift returns to Fully the loading/unloading position. retract lift cylinder Lift cylinder...

  • Page 18: Dumping Operation

    Slider40 Owner’s Manual Dumping Operation Put the truck in neutral and engage the PTO. PTO ON Pull the control lever labeled ‘Lift’ as desired to dump the load. Be aware and avoid any overhead obstructions during the entire dump procedure.

  • Page 19: Chapter 3 - Maintenance

    Maintenance Chapter 3 - Maintenance damage such as blistering, crushing, or abra- Please read the following before performing any sion. maintenance on the hooklift. 8. Presence of this owner’s manual. 1. Only qualified service personnel are to perform maintenance on the hooklift. Daily Inspection 2.

  • Page 20: Grease Zerk Locations

    Grease Zerk Locations Slider40 QTY. (2) QTY. (2) BOTH ENDS OF CYLINDER QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) Note: Grease After Every 100 Cycles.

  • Page 21: Choice Lubricants For Dx Bearings

    Maintenance Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Premium Quality Stabilized, Anti-Oxidant Lithium Base Multi-Purpose Lithium Base with 3% Molybdenum Disulfide High Drop Point Multi-Purpose Calcium Based, for General Automotive and Industrial Use Calcium Grease, Water Stabilized, High Drop Point Anti-Friction Bearing Calcium Based with EP Additives Lithium Based...
  • Page 22 Slider40 Owner’s Manual...

  • Page 23: Chapter 4 - Specifications

    Specifications Chapter 4 - Specifications • Will accommodate bodies from 12-feet up to 18-feet (3,657mm to 5,486mm) long and still attain the maximum dump angle on a 43-inch (1092mm) high frame truck. Longer bodies may be accommodated with reduced dumping capabilities. •...

  • Page 24: Acceptable Subframe Dimensions For Bodies

    Slider40 Owner’s Manual Acceptable Subframe Dimensions for Bodies Minimum recommended rail construction. 138-18-20 6x2x1/4 Flatbeds must use 8x3x3/8 A-Frame and 6x3x3/8 long sill. Minimum recommended rail construction. 120-16-20 6x2x1/4...

  • Page 25: Acceptable Subframe Dimensions For Bodies

    Specifications Acceptable Subframe Dimensions for Bodies Minimum recommended rail construction per number of rear rollers on loader 138-18-32 6x2x1/4 & 1/2x2 Plt 6x2x1/4 138-18-34 6x3x3/8 & 1/2x3 Plt 6x3x3/8 & 1/2x3 Plt 138-18-40 6x3x3/8 & 1/2x3 Plt 6x3x3/8 & 1/2x3 Plt 138-18-52 6x3x3/8 &...

  • Page 26: Acceptable Subframe Dimensions For Bodies

    Slider40 Owner’s Manual Acceptable Subframe Dimensions for Bodies Flatbeds must use 8x3x3/8 A-Frame and 6x3x3/8 long sill. Minimum recommended rail construction. 108-14-32 6x2x1/4...

  • Page 27: Acceptable Subframe Dimensions For Bodies

    Specifications Acceptable Subframe Dimensions for Bodies...

  • Page 28: Acceptable Subframe Dimensions For Bodies

    Slider40 Owner’s Manual Acceptable Subframe Dimensions for Bodies...

  • Page 29: Chapter 5 - Installation

    Installation Chapter 5 - Installation General Install Guidelines Hooklift Mounting and Assembly Tighten plastic insert or crimped steel-type Study names and locations of the parts and lock nuts to approximately 110 percent of familiarize yourself with the hooklift before the dry torque values shown in the chart starting the assembly .

  • Page 30: Installation Note

    Slider40 Owner’s Manual Installation Note Every hooklift installation is unique. However, certain guidelines exist that apply to every model. Listed below is a general set of chronlological steps that may be followed when installing a Stellar Hooklift. If any questions arise during the installation process, feel free to contact your local dealer or Stellar Customer Service at 800-321-3741.

  • Page 31: Mounting Kit - Pn 57080

    Installation Mounting Kit - PN 57080 PN 57080 ITEM PART DESCRIPTION QTY. 57081PC ANGLE 4.00X6.00X.50WX22.00 SLOTS 57079PC ANGLE FORMED 4.00X4.00X0.50X12.88 SLOTS 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY 6538 WASHER 1.00 SAE FLAT YELLOW GR8 6294 NUT 1.00 HHGR8 NYLOC 57733PC ANGLE 4.00X6.00X.50WX11.00 SLOTS NOTES: 1.

  • Page 32: Step 6: Install Hydraulic Reservoir And Valve Bank

    Slider40 Owner’s Manual Step 6: Install hydraulic reservoir and valve bank. a. Before drilling and bolting to the frame, confirm adequate room for cable routing between in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame.

  • Page 33: Step 7: Install Pto And Pump

    Installation Step 7: Install PTO and pump. a. Before installing the pump to the PTO, always check the direction of the PTO output shaft to determine which direction the hydraulic pump needs to rotate to operate the equipment. If this is not determined prior to installing the hydraulic pump, the hydraulic pump may rotate in the incorrect direction and damage the front shaft seal.

  • Page 34: Step 8: Route Hydraulic Hoses

    Slider40 Owner’s Manual Step 8: Route hydraulic hoses. a. Route hose line from the reservoir to the pump. b. Route hose line from the pump to the valve bank (See corresponding hose kit drawing). c. Route hose line from the valve bank to the reservoir (See corresponding hose kit drawing).

  • Page 35: Hose Kit - Pn 59881

    Installation Hose Kit - PN 59881 (Adjustable Hook Height Models) PN 59881...

  • Page 36: Port Relief Location For Hoists With Inside Latches

    Slider40 Owner’s Manual Port Relief Location for Hoists with Inside Latches NOTE: Install port relief PN26182 here when using inside latches or latches with stops. Power Beyond VDM8 Valve These instructions are intended for correct installation of power beyond on a Salami VDM8 valve bank.

  • Page 37: Step 9: Route Electrical Components

    Installation Step 9: Route Electrical Components EXISTING TRUCK WIRING HARNESS BACK-UP LIGHT TRUCK CAB (BLACK) LH, TURN, BRAKE, LIGHT HOIST UP DUMP (YELLOW) LIGHT LIGHT SWITCH GROUND TAIL, CLEARANCE, LIGHT WHITE (BROWN) (WHITE) RH, TURN, BRAKE, LIGHT (GREEN) COLORED Note: The Hoist Up Light will only GROUND be activated when the iginition is hot.

  • Page 38: Step 10: Install Cab And Pto Controls

    Slider40 Owner’s Manual Step 10: Install cab and PTO controls. a. Use PTO brand specific installation instructions. b. For cab controls, see controller assembly drawing for details: 2 SECTION 3 SECTION In Cab Installation 96 INCH PN 55534 PN 54746...

  • Page 39: Air Control Routing

    Installation Air Control Routing PTO SWITCH AIR- 62976 ELECT.- 63142 MAY VARY BASED ON TRUCK EQUIPMENT ITEM PART DESCRIPTION QTY. 27017 CONTROLLER ASM AIR/NO TAB ALARM D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 45333 FTG .125NPT MALE / .25 TUBE QR KPAC FTG ADAPT PTC-MNPT 90 1/4-1/8 NI- 45687 PLATED BRASS...

  • Page 40: Step 12: Install Hoist Up Light Sensor - Pn 31806

    Slider40 Owner’s Manual Step 12: Install Hoist Up Light Sensor - PN 31806 Install the hoist up light sensor onto the base of the hooklift as shown: 1. Locate brackets on hoist base and secondary. 2. Tighten Dump Up Light Kit to the hoist frame bracket.

  • Page 41: Step 12: Apply Decals

    Installation Step 12: Apply Decals DANGER ELECTROCUTION HAZARD THIS HOOKLIFT IS NOT INSULATED DEATH OR SERIOUS INJURY will result from contact with the vehicle, hooklift, or load should they become electrically charged. PN 55832 MAINTAIN A CLEARANCE IN ACCORDANCE WITH ANSI Z245. WARNING CRUSHING HAZARD Moving parts can...

  • Page 42: Step 13: Fill Reservoir And Activate Hydraulic Flow

    Slider40 Owner’s Manual Step 13: Fill reservoir and activate hydraulic flow. a. Fill reservoir to site gauge, within 3” from the top (Roughly 25 Gallons). Note: Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended. b. When connections are secure, activate hydraulic flow by opening the ball valve on the bottom of the reservoir.

  • Page 43: Setting System Relief Pressure

    Installation Setting System Relief Pressure 1. Engage the PTO. Run the PTO at 1200 5. Once system pressure is set, tighten the RPM. jam nut to lock system pressure. 2. Push the control lever labeled ‘lift’ until Permanent thread lock should not be the boom bottoms out.
  • Page 44 Slider40 Owner’s Manual...

  • Page 45: Chapter 6 - Assembly Drawings

    TUBE ASM 0.50 SLIDER40 JIB RETRACT 54736 VALVE YZ 1593 MACHY WASHER 2.50ID 10GA 57488 TUBE ASM 0.50 SLIDER40 JIB RETRACT YZ 0377 MACHY WASHER 2.00ID 14GA 57736 TUBE ASM 0.50 SLIDER40 JIB EXTEND YZ 0108 SNAP RING 2.00 7200-200...

  • Page 46: Dump Assembly - Pn 56164

    Slider40 Owner’s Manual Dump Assembly - PN 56164 PN 56164 ITEM PART DESCRIPTION QTY. 56776 DUMP SLIDER40 1548 THRUST WASHER 3.01DIA UHMW .12 THK 41498 CAP SCR 0.38-16X4.75 HHGR5 0347 NUT 0.38-16 HH NYLOC 0427 MACHY WASHER 2.00ID 10GA c1592...

  • Page 47: Secondary Assembly - Pn 56774

    PART DESCRIPTION QTY. 56777 SECONDARY SLIDER40 57019 CYLINDER ASM DUAL SLIDER40 D0966ZP PIN 2.00X12.50 SR 57018PC PLATE WEAR PAD SLIDER40 0377 MACHY WASHER 2.00ID 14GA 21586 COLLAR 2.01X3.00X1.00 UHMW 8597 PIN CAP 0.69x4.00x0.19 SS C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0356 CAP SCR 0.63-11X1.50 HHGR8 ZY...

  • Page 48: Main Cylinder Assembly - Pn 57019

    MANIFOLD ASM DUAL T2A 5000PSI 31053 FTG ADAPT 10-8 F5OLO-S 18701 CLAMP PORT TUBE ZR518 19369 HOSE CLAMP 4.13-7.00 5416K38 57024 TUBE ASM 0.63 SLIDER40 RETRACT YZ 40215 FTG TEE 10-S5OLO-S 57076 TUBE ASM 0.63X56.88 SLIDER40 YZ 32566 FTG ADAPT 10-C6LO-S 57077 TUBE ASM 0.63 SLIDER40 EXTEND YZ...

  • Page 49: Jib Assembly (62" Hook Height) - Pn 56775

    Assembly Drawings 43 Jib Assembly (62” Hook Height) - PN 56775 PN 56775 ITEM PART DESCRIPTION QTY. 56778 JIB SLIDER40 62HH SBH 38833 PIN 2.00X11.38 SR SS D0896 CAP SCR #10-24X0.75 FHSH SS 38732 WEAR PAD JIB 190-24-65S 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200...

  • Page 50: Jib Assembly (54/62" Hook Height) - Pn 58230

    47994PC COVER WEAR PAD S65 JIB HYD HH 47993 WEAR PAD S65 JIB HYD HH 58142 HOSE TRACK ASM SLIDER40 58232 TUBE ASM 0.25 SLIDER40 JIB HH YZ 8622 CLAMP HOSE/TUBE AG-2 0347 NUT 0.38-16 HHGR5 NYLOC 0346 WASHER 0.38 USS FLAT ZINC 59213 TUBE ASM 0.25 SLIDER40 JIB EXTEND YZ...

  • Page 51: Jib Assembly (54/63" Hook Height) - Pn 60111

    SNAP RING 2.00 7200-200 47994PC COVER WEAR PAD S65 JIB HYD HH 38833ZP PIN 2.00X11.38 SR 6764ZP PIN 2.00X7.25 47993 WEAR PAD S65 JIB HYD HH 58232 TUBE ASM 0.25 SLIDER40 JIB HH YZ ITEM PART DESCRIPTION QTY. 8622 CLAMP HOSE/TUBE AG-2 0347 NUT 0.38-16 HHGR5 NYLOC...

  • Page 52: Hose Track - Pn 58142

    HOSE ENDS (16") NOTE: MALE HOSE ENDS (3") PN 58142 ITEM PART DESCRIPTION QTY. 58229 HOSE TRACK WLDMT SLIDER40 0340 WASHER 0.25 USS FLAT ZINC 0478 CAP SCR 0.25-20X0.50 HHGR5 8622 CLAMP HOSE/TUBE AG-2 0347 NUT 0.38-16 HHGR5 NYLOC 0346 WASHER 0.38 USS FLAT ZINC...
  • Page 53 Slider40 Jib Cylinder Assemblies Jib Cylinder (62” Hook Height) PN 57160 ITEM PART DESCRIPTION QTY. 56792 CYLINDER 4.00X36.00 D1290 FTG ADAPT 8-6 F5OLO-S Jib Cylinder (54/62/63” Hook Height) PN 54527 ITEM PART DESCRIPTION QTY. 59605 CYLINDER 4.00X36.00 NARROW D1290 FTG ADAPT 8-6 F5OLO-S...
  • Page 54 Slider40 Owner’s Manual Slider40 Hook Cylinder Assemblies Hook Cylinder (54/62” Hook Height) PN 59603 ITEM PART DESCRIPTION 59602 CYLINDER 4.00X7.75 W/2.25 BASE OFFSET C4922 FTG ADAPT 4-6 F5OLO-S Hook Cylinder (54/63” Hook Height) PN 60115 ITEM PART DESCRIPTION 60116 CYLINDER 4.00X9.00 W/2.25 BASE OFFSET...

  • Page 55: Chapter 7 - Replacement Parts

    Replacement Parts Chapter 7 - Replacement Parts HYDRAULIC SYSTEM COMPONENTS ASSEMBLY COMPONENT PARTS PART# DESCRIPTION PART# DESCRIPTION 10094 PRESSURE GAUGE - HYDRAULIC 0635 BUSHING 2.50" X 2.00" 16145 GAUGE - FILTER SERVICE 4380 BUSHING 2.00" X 1.50" C6228 FILTER HEAD 4381 BUSHING 2.00"...
  • Page 56 Slider40 Owner’s Manual...

  • Page 57: Chapter 8 - Troubleshooting

    Troubleshooting Chapter 8 - Troubleshooting This chapter will list a number of potential problems that may occur while operating the Hooklift. Most problems are easily solved using the solutions portion of this chapter. If problems persist, please contact Customer Service at Stellar Industries 1-800-321-3741. Problem: Hooklift will not operate or oper- Problem: Hooklift will not lift or pickup a ates slow.

Table of Contents