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Summary of Contents for stellar labs Slider40
- Page 1 Slider40 Hooklift Owner’s Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2016 Stellar Industries, Inc. Last Revision: 03/10/16...
- Page 2 Slider Hooklift Manual Revisions Date of Revsion Section Revised Description of Revision Page ii | Stellar Slider40 Owner’s Manual ®...
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Page 3: Table Of Contents
Introduction ................................iv Hooklift Nomenclature ............................v Chapter 1 - Specifications ............................1 Slider40 Specifications ............................1 Slider40 Latch Locations for Skid Compatibility ....................2 Slider40 Grease Zerk Locations ..........................3 Serial Tag Location ..............................4 Chapter 2 - Installation ............................... 5 General Installation .............................. -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar Slider40 Owner’s Manual ®... -
Page 5: Hooklift Nomenclature
The Slider consists of four basic parts: the base, dump, secondary, and jib sections. Please take the time to familiarize yourself with the various components. Knowing the proper ter- minology is necessary to get the full benefit of this manual. HOOKLIFT BASE DUMP SECONDARY Stellar Slider40 Owner’s Manual | Page v ®... - Page 6 This page intentionally left blank. Page vi | Stellar Slider40 Owner’s Manual ®...
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Page 7: Chapter 1 - Specifications
*Assumes 3 ft. overhang from center of rear roller pin (Bumper typically 12” from center of roller pin) **Assumes 5 ft. overhang from center of rear roller pin (May require bumper and latch options) ***Weight Distribution Required Stellar Slider40 Owner’s Manual | Page 1 ®... -
Page 8: Slider40 Latch Locations For Skid Compatibility
Slider40 Latch Locations for Skid Compatibility 167.82 NOTE: EFFECTIVE LENGTH 145.94 NOTE: INSIDE LATCHES 120.32 39.75 NOTE: OUTSIDE LATCHES Page 2 | Stellar Slider40 Owner’s Manual ®... -
Page 9: Slider40 Grease Zerk Locations
Slider40 Grease Zerk Locations Slider40 QTY. (2) QTY. (2) BOTH ENDS OF CYLINDER QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) QTY. (2) Note: Grease After Every 100 Cycles. Stellar Slider40 Owner’s Manual | Page 3 ®... -
Page 10: Serial Tag Location
U.S. PATENTS CANADIAN PATENTS 6,749,389 6,558,104 5,427,495 6,749,389 Proudly Designed ® 5,108,247 6,065,942 5,082,417 5,108,247 and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 in the USA by 35234 Page 4 | Stellar Slider40 Owner’s Manual ®... -
Page 11: Chapter 2 - Installation
Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar Slider40 Owner’s Manual | Page 5 ®... -
Page 12: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar Slider40 Owner’s Manual ®... -
Page 13: Installation Note
Additional holes may not be added to the tie-down plates. • Using the tie-down castings as a guide, drill 11/16” holes through the truck frame as shown. Stellar Slider40 Owner’s Manual | Page 7 ®... -
Page 14: Step 3: Install Bumper
QTY. 57081PC ANGLE 4.00X6.00X.50WX22.00 SLOTS 57079PC ANGLE FORMED 4.00X4.00X0.50X12.88 SLOTS 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY 6538 WASHER 1.00 SAE FLAT YELLOW GR8 6294 NUT 1.00 HHGR8 NYLOC 57733PC ANGLE 4.00X6.00X.50WX11.00 SLOTS Page 8 | Stellar Slider40 Owner’s Manual ®... -
Page 15: Step 5: Install Tarper Tower (If Applicable)
13325PC SPACER TANK MOUNTING 25 GAL 16145 GAUGE PRES FILTER SERVICE CI20 C4819 HOSE CLAMP 2.00 17766 HOSE SUCT 2.00 10FT 25630 FTG 10-4 MORB-FP STRAIGHT d1435 FTG 12-10 MFS-MORB STRAIGHT c4903 FTG 12-12 MFS-FFSS 90 Stellar Slider40 Owner’s Manual | Page 9 ®... - Page 16 C5968 FTG 12-12 MFS-MAORB 90 C1855 FTG 6-10 MFS-MORB STRAIGHT 16152 FTG 10-10 MFS-MORB STRAIGHT 10094 GAUGE OIL LF 2.5" 0-500 BM 25630 FTG 10-4 MORB-FP STRAIGHT d1435 FTG 12-10 MFS-MORB STRAIGHT Page 10 | Stellar Slider40 Owner’s Manual ®...
- Page 17 Step 6: Install hydraulic reservoir and valve bank continued... NOTE: INSTALL PORT RELIEF 26182 HERE WHEN PN'S FROM THE FOLLOWING LIST ARE USED. DUMP ASM'S 61350 42429 59439 LATCH KITS 54216 55758 MAIN Stellar Slider40 Owner’s Manual | Page 11 ®...
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Page 18: Step 7: Install Pto And Pump
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar Customer Service or consult with a hydraulic specialty house or ® company prior to installation. Page 12 | Stellar Slider40 Owner’s Manual ®... -
Page 19: Step 8: Route Hydraulic Hoses
• Keep these lines away from the exhaust or other temperature extreme items. • Keep these lines away from the driveshaft or other moving items. Hose Kit - PN 59880 (Fixed Hook Height Models) PN 59880 Stellar Slider40 Owner’s Manual | Page 13 ®... -
Page 20: Hose Kit - Pn 59881 (Adjustable Hook Height Models)
Hose Kit - PN 59881 (Adjustable Hook Height Models) PN 59881 Page 14 | Stellar Slider40 Owner’s Manual ®... -
Page 21: Power Beyond Vdm8 Valve
• A standard Stellar Hooklift will have 6 hydraulic lines attached to the valve. With Power ® Beyond activated, they will have 7 hydraulic lines attached to the valve. Stellar Slider40 Owner’s Manual | Page 15 ®... -
Page 22: Step 9: Route Electrical Components
RH TURN/ (WHITE/BROWN) BLACK) BROWN/ BROWN/ (WHITE/BROWN) STOP STOP BACKUP YELLOW) YELLOW) RED LIGHT RED LIGHT WHITE LIGHT (WHITE/ (WHITE/ (WHITE/ BROWN/ BROWN/ BLACK) YELLOW) YELLOW) TAG LIGHT TAG LIGHT (BROWN) (BROWN) Page 16 | Stellar Slider40 Owner’s Manual ®... -
Page 23: Step 10: Install Cab And Pto Controls
20057 CAP SCR 0.31-18X6.50 HHGR5 (3 Section Only) 0491 CAP SCR 0.31-18X4.00 HHGR5 (2 Section Only) CONTROL CABLES TO VALVE BANK 0343 WASHER 0.31 USS FLAT ZINC 0342 NUT 0.31-18 HHGR5 NYLOC Stellar Slider40 Owner’s Manual | Page 17 ®... -
Page 24: Air Controls
ONLY BE ACTIVATED WHEN THE BLOCK IGNITION IS HOT. IT IS RECOMMENDED TO TAP INTO THE PTO LIGHT POWERSOURCE WHEN WIRING. DUMP UP LIGHT BLUE BOTH LIGHTS PTO LIGHT DUMP UP LIGHT SWITCH Page 18 | Stellar Slider40 Owner’s Manual ®... -
Page 25: Optional - Controller Pedestal Reinforcement
0347 NUT 0.38-16 HHGR5 NYLOC CLAMP CLAMP 2.00 BLK VINYL BRACKET BRKT 10GAX2.00X24.00 Note: The bracket can be bent, cut, trimmed, etc to allow fastening to the structure under the passenger seat. Stellar Slider40 Owner’s Manual | Page 19 ®... -
Page 26: Step 11: Install Mud Flaps And Fenders
Tighten Dump Up Light Kit to the bracket. PN 31806 DUMP UP LIGHT KIT BUYERS SK10 BRACKET SHOWN AS REFERENCE NOTE: PART OF SECONDARY Installed Note: See Electrical Schematic in the Hydraulic-Electrical Chapter for wiring diagram. Page 20 | Stellar Slider40 Owner’s Manual ®... -
Page 27: Step 13: Apply Decals
0540 DECAL AMBER REFLECTOR 3.00 ROUND 14*** 0541 DECAL RED REFLECTOR 3.00 ROUND * Extra QTY 1 shipped loose. ** This item not included in decal kit. *** This decal not shown. Stellar Slider40 Owner’s Manual | Page 21 ®... -
Page 28: Step 14: Fill Reservoir And Activate Hydraulic Flow
• Calibrate dump light system. • Be sure to check all clearances. • Set/check relief pressure no higher than 4,500 PSI (See procedure on next page). Page 22 | Stellar Slider40 Owner’s Manual ®... -
Page 29: Set System Relief Pressure
6. Release all functions and disengage the PTO. Snap tamper cap into position over the jam nut. The break away clip will be destroyed if the cap is removed. Stellar Slider40 Owner’s Manual | Page 23 ®... - Page 30 This page intentionally left blank. Page 24 | Stellar Slider40 Owner’s Manual ®...
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Page 31: Chapter 3 - Assembly Drawings
FTG 8-8 MBSPP-MFS STRAIGHT TUBE ASM 0.50 SLIDER40 JIB RETRACT 54736 VALVE YZ 57488 TUBE ASM 0.50 SLIDER40 JIB RETRACT YZ 57736 TUBE ASM 0.50 SLIDER40 JIB EXTEND YZ 60470PC BRKT PLUNGER VILLA HYD VALVE Stellar Slider40 Owner’s Manual | Page 25... -
Page 32: Dump Assembly - Pn 56164
BUSHING 40DXR16 GARLOCK 45373 ROLLER 4.00 OUTSIDE KP60 22432PC ROLLER 52000# POWDERCOAT YEL 26168PC COLLAR RETAINING 3.01X4.00X1.00 56845ZP PIN WLDMT 3.00X16.44 58052 SET SCREW 0.50-13X0.50 54522ZP PIN TEAR DROP 2.00X4.38 W/ZERK 25582ZP PIN 2.50X25.25 Page 26 | Stellar Slider40 Owner’s Manual ®... -
Page 33: Outside Latch Assembly - Pn 56842 (Optional)
Inside Latch Assembly - PN 54216 (Optional) PN 54216 ITEM PART DESCRIPTION QTY. D0790 WASHER 0.50 SAE FLAT YELLOW GR8 54740 LATCH INSIDE BOLT ON 10172 CAP SCR 0.50-13X1.00 HHGR8 NOTE: DUMP SECTION SHOWN FOR REFERENCE ONLY Stellar Slider40 Owner’s Manual | Page 27 ®... -
Page 34: Secondary Assembly - Pn 56774
PART DESCRIPTION QTY. 56777 SECONDARY SLIDER40 57019 CYLINDER ASM DUAL SLIDER40 D0966ZP PIN 2.00X12.50 SR 57018PC PLATE WEAR PAD SLIDER40 0377 MACHY WASHER 2.00ID 14GA 21586 COLLAR 2.01X3.00X1.00 UHMW 8597 PIN CAP 0.69x4.00x0.19 SS C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0356 CAP SCR 0.63-11X1.50 HHGR8 ZY... -
Page 35: Main Cylinder Assembly - Pn 57019
MANIFOLD ASM DUAL T2A 5000PSI 31053 FTG ADAPT 10-8 F5OLO-S 18701 CLAMP PORT TUBE ZR518 19369 HOSE CLAMP 4.13-7.00 5416K38 57024 TUBE ASM 0.63 SLIDER40 RETRACT YZ 40215 FTG TEE 10-S5OLO-S 57076 TUBE ASM 0.63X56.88 SLIDER40 YZ 32566 FTG ADAPT 10-C6LO-S 57077 TUBE ASM 0.63 SLIDER40 EXTEND YZ... -
Page 36: Jib Assembly (54" Hook Height) - Pn 59879
Jib Assembly (54” Hook Height) - PN 59879 PN 59879 ITEM PART DESCRIPTION QTY. 60114 JIB SLIDER40 54HH 0377 MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 57160 CYLINDER ASM 4.00X36.00 38833CR PIN 2.00X11.38 SR 76720 WEARPAD JIB SLIDER 50 76182 CAP SCR 0.25-20X1.50 FHSH PLN... -
Page 37: Jib Assembly (61.75" Hook Height) - Pn 56775
MACHY WASHER 2.00ID 14GA 0108 SNAP RING 2.00 7200-200 57160 CYLINDER ASM 4.00X36.00 38833CR PIN 2.00X11.38 SR 76720 WEARPAD JIB SLIDER 50 76182 CAP SCR 0.25-20X1.50 FHSH PLN 0333 NUT 0.25-20 HHGR5 NYLOC Stellar Slider40 Owner’s Manual | Page 31 ®... -
Page 38: Jib Assembly (54/61.75" Hook Height) - Pn 58230
Page 32 | Stellar Slider40 Owner’s Manual ®... - Page 39 Stellar Slider40 Owner’s Manual | Page 33 ®...
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Page 40: Hose Track - Pn 58142
HOSE ENDS (16") NOTE: MALE HOSE ENDS (3") PN 58142 ITEM PART DESCRIPTION QTY. 58229 HOSE TRACK WLDMT SLIDER40 0340 WASHER 0.25 USS FLAT ZINC 0478 CAP SCR 0.25-20X0.50 HHGR5 8622 CLAMP HOSE/TUBE AG-2 0347 NUT 0.38-16 HHGR5 NYLOC 0346 WASHER 0.38 USS FLAT ZINC... -
Page 41: Slider40 Cylinder Assemblies
CYLINDER 4.00X36.00 NARROW D1290 FTG 8-6 MFS-MORB STRAIGHT Tilt Cylinder (36” to 54” Adjustable Hook Height) PN 59603 ITEM PART DESCRIPTION 59602 CYLINDER 4.00X7.75 W/2.25 BASE OFFSET C4922 FTG 4-6 MFS-MORB STRAIGHT Stellar Slider40 Owner’s Manual | Page 35 ®... -
Page 42: Valve Bank Parts Drawing
CTRLS WITH HANDLE PN 30381 SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 MAIN RELIEF VALVE PN 28510 SPOOL RETAINER PN 61522 HANDLE PN 26130 SPOOL SEAL KIT PN 29683 Page 36 | Stellar Slider40 Owner’s Manual ®... -
Page 43: Toolbox Assembly - Pn 8480
10638 (NOT SHOWN) 5468 NUT 0.50-13 HHGR8 NYLOC 8833 CAP SCR 0.50-13X2.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 NOTE: ITEMS NOT SHOWN: C5976 (8 FT)WEATHERSTRIP 70174 OH DOOR STOP KIT Stellar Slider40 Owner’s Manual | Page 37 ®... -
Page 44: Toolbox Assembly - Pn 10401
HARDWARE ASM OH DOOR NOT SHOWN (NOT SHOWN) 5468 NUT 0.50-13 HHGR8 NYLOC 68399 UBTB WLDMT OH OH 18X36X18 W/MOUNTS TAB D0790 WASHER 0.50 SAE FLAT YELLOW GR8 ITEMS NOT SHOWN: C5976 (5 FT)WEATHERSTRIP 70174 OH DOOR STOP KIT Page 38 | Stellar Slider40 Owner’s Manual ®... -
Page 45: Toolbox Assembly - Pn 10402
NUT 0.25-20 HHGR5 NYLOC 5468 NUT 0.50-13 HHGR8 NYLOC 8833 CAP SCR 0.50-13X2.00 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 ITEMS NOT SHOWN: C5976 (8 FT)WEATHERSTRIP 70174 OH DOOR STOP KIT Stellar Slider40 Owner’s Manual | Page 39 ®... - Page 46 Subject to Change without Notification. © 2016 Stellar Industries, Inc.
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