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Operation Manual
KAKA Industrial
Specifications
Stock No. ...................171003
Effective Width............760mm (30 inches)
Maximum
Shearing Thickness.....1mm (20 gauge)
Bending Thickness......1mm (20 gauge)
Bending Angle...............90°
Rolling thickness.........1mm (20 gauge)
Roll Diameter.............39mm (1-1/2
inches)
Packing dimensions.... 990x440x680mm
(39x17x27 inches)
Net weight....................127KGS (280 lbs.)
Unpacking
The SHEAR / BRAKE / ROLL 3-IN-1/30 is
shipped from the manufacture in a
carefully packed ply-wood case.
Carefully open crate and unbolt brake
from shipping pallet and remove from
crate using heavy duty lifting equipment
such as an overhead crane.
®
Thoroughly inspect the product upon
opening the package. After unpacking the
unit, carefully inspect for any damage that
may have occurred during transit.
If
damage
damage claims must be filed with the
carrier and are the responsibility of the
user.
Check for completeness. Immediately
report missing parts to dealer.
Warning
The warnings, cautions and instructions
discussed in this instructions or situations
that could occur. It must be understood by
the operator that common sense and
caution are factors which cannot be built
into this product, but must be supplied by
the operator.
SAVE THESE INSTRUCTIONS
Thank
you
Shear/Brake/Roll
attempting to operate your new tool
please read these instructions thoroughly.
You will need these instructions for the
safety warnings, precautions, assembly,
operation,
maintenance
parts list and diagrams. Keep your invoice
- 1 -
3-IN-1/30
has
occurred,
for
purchasing
machine.
procedures,
shipping
30-inch
Before
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Summary of Contents for KAKA Industrial 171003
- Page 1 Operation Manual 3-IN-1/30 ® KAKA Industrial Specifications Thoroughly inspect the product upon Stock No....171003 opening the package. After unpacking the Effective Width....760mm (30 inches) unit, carefully inspect for any damage that Maximum may have occurred during transit. Shearing Thickness…..1mm (20 gauge)
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Page 2: Safety Rules
Operation Manual 3-IN-1/30 Model 3-IN-1/30 number with these instructions. Write the protection should be used in appropriate invoice number on the inside of front conditions. cover. Keep the instructions and invoice 6. Wear proper apparel. Loose clothing, in a safe, dry place for future reference. gloves, neckties, rings, bracelets, or other jewelry may present a potential hazard SAFETY RULES... -
Page 3: Set-Up And Assembly
Operation Manual 3-IN-1/30 KAKA Industrial ® 6. Bolt machine to stand or workbench. Set-Up and Assembly The stand or workbench must be bolted Floor Diagrams to the floor. (NOTE: An optional stand is available for this machine; see Section 8. Contact KAKA distributor to order.) - Page 4 Operation Manual 3-IN-1/30 Model 3-IN-1/30 To set up for bending: 1. Place a strip of wood (F, Figure 5) on bottom die, the full length of die. 2. Close brake until the wood contacts upper dies(E). 3. Loosen screws (D) using 6mm hex key. Figure 3 (Brake position) Figure 5 4.
- Page 5 Operation Manual 3-IN-1/30 KAKA Industrial ® allowance based upon thickness of desired angle since the metal will have material. This can be done either through some degree of “spring back”. trial and error, or by consulting a machinist’s handbook.) Shear set-up 9.
- Page 6 Operation Manual 3-IN-1/30 Model 3-IN-1/30 4. All metal cut on this machine will have Figure 9) clockwise until paper is cut the a sharp edge. File or sand the sharp edge entire length. before handling to avoid injury. Figure 8 Figure 7 5.If the shear cuts the paper in the center, but not the ends, turn screw (N)
- Page 7 Operation Manual 3-IN-1/30 KAKA Industrial ® The shearing blades are reversible and Slip Roll set-up interchangeable; when the edges dull, rotate them to the new edge, as follows: Do not roll material larger than 30 ” 20-gauge mild steel. The slip 1.
- Page 8 Operation Manual 3-IN-1/30 Model 3-IN-1/30 process, by allowing the leading edge to sufficient pressure on work piece to feed slip more easily over the idle roll. properly. 5. Rotate both idle roll screws (Q, Figure Beware of pinch point – 11) to adjust idle roll’s proximity to the two the intersection of upper and lower main rollers.
- Page 9 Operation Manual 3-IN-1/30 KAKA Industrial ® their thickness. Simply adjust the upper Deliberately setting the rolls non-parallel press roll for thickness, lower idle roll all can be used to make cone shapes. the way down, and feed workpiece through (Figure 13).
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Page 10: Bending Wire
Operation Manual 3-IN-1/30 Model 3-IN-1/30 Bending Wire There are three wire grooves at the end of the press rollers to accommodate a 5/32”, 11/64” and a 7/32” wire. Use the smallest groove into which the Figure 14 wire will comfortably fit. Bend the wire 4. -
Page 11: Optional Accessories
Operation Manual 3-IN-1/30 KAKA Industrial ® upper dies from bar for more effective cleaning). Stand type B Figure 16 Optional Accessories Part No. Description Optional Stand Optional Stand Optional Stand Stand type C Stand type A - 11 -... - Page 12 Operation Manual 3-IN-1/30 Model 3-IN-1/30 Trouble Probable Cause Remedy SHEAR Adjust gap to accommodate thicker Incorrect blade gap. Material won’t cut. material. Machine capacity exceeded. Use materials within capacity. Unequal blade gap. Make blade gap equal. Maintain consistent guides Not contacting table guides. contact.
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Page 13: Parts List
Operation Manual 3-IN-1/30 KAKA Industrial ® PARTS LIST PART PART DESCRIPTION Q'TY DESCRIPTION Q'TY Left frame Handle Work bench Threaded rod Cross beam Positioning plate Crank arm Limited block Right frame Support Plate Rear frame Blade Cover Back pressing roll... - Page 14 Operation Manual 3-IN-1/30 Model 3-IN-1/30 PART PART DESCRIPTION Q'TY DESCRIPTION Q'TY Screw M6X12 Screw M8X25 Bolt M6X40 Screw M10X25 Pin (φ4X10) Washer Handle Screw M8X80 Screw M6X10 Screw M10X25 Screw M10X45 Screw M6X12 Washer Screw M6X12 Bolt M12X60 Bushing Bolt M10X25 Nut M10 Washer Stand type A (Optional)
- Page 15 Operation Manual 3-IN-1/30 KAKA Industrial ® Diagram: - 15 -...
- Page 16 Operation Manual 3-IN-1/30 Model 3-IN-1/30 NOTES - 16 -...
- Page 17 Operation Manual 3-IN-1/30 KAKA Industrial ® NOTES - 17 -...
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Page 18: Service Record
Operation Manual 3-IN-1/30 Model 3-IN-1/30 SERVICE RECORD KAKA Industrial ® Date Maintenance performed Repair components require - 18 -... - Page 19 Operation Manual 3-IN-1/30 KAKA Industrial ® SERVICE RECORD KAKA Industrial ® Date Maintenance performed Repair components require - 19 -...
- Page 20 Stock No: 171003 Edition 2 01/2019 Copyright 2019 KAKA © If you have any questions about the use of this product, please contact the nearest one to you as below: KAKA INDUSTRIAL LLC KAKA INDUSTRIAL LTD KANG INDUSTRIAL PTY LTD...
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