Lenze i510 Operating Instructions Manual
Cabinet frequency inverter
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- Commissioning (487 pages) ,
- Service manual (250 pages) ,
- Operation manual (127 pages)
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Summary of Contents for Lenze i510
- Page 1 Operating instructions i510 cabinet frequency inverter | 1 Operating instructions i510 cabinet frequency inverter 0.25 ... 15 kW Contents © 11/2021 · EN · www.Lenze.com...
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Page 2: General Information
Operating instructions i510 cabinet frequency inverter | 2 General information Overview Information Identification Conventions Hardware overview of the inverter PE connection X100 Mains connection Relay output IT screw from 0.55 kW X216 Network, Option Memory module Network status LEDs ... -
Page 3: Application As Directed
The complete documentation, further • The cables must be installed in accordance with EN IEC 60204-1 or US National Electrical information and tools regarding Lenze products can be found on the Internet: Code NFPA 70/Canadian Electrical Code C22.1. -
Page 4: Identification Of The Products
Operating instructions i510 cabinet frequency inverter | 4 General information Overview Information Identification Conventions Identification of the products 000S Product generation Mains voltage and connection type Interference suppression Design types Generation 1 1/N/PE AC 230/240 V... - Page 5 Operating instructions i510 cabinet frequency inverter | 5 General information Overview Information Identification Conventions Numeric notation As a rule, a period is used as a decimal separator in this documentation. Example: 1234.56 Design of safety instructions Safety instructions protect against injury to persons or damage to property. The measures described for the prevention of hazards must be complied with.
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Page 6: Basic Safety Instructions
Operating instructions i510 cabinet frequency inverter | 6 Safety instructions Basic Residual hazards safety instructions Basic safety instructions DANGER! NOTE Disregarding the following basic safety instructions and safety information may lead to severe Device protection personal injury and damage to property! Carry out insulation resistance tests between 24-V control potential terminals and PE. - Page 7 Operating instructions i510 cabinet frequency inverter | 7 Safety instructions Basic Residual hazards safety instructions Residual hazards Product The user must take the residual hazards mentioned into consideration in the risk assessment Observe the warning signs on the product! for his/her machine/system.
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Page 8: Technical Data
Operating instructions i510 cabinet frequency inverter | 8 Technical data Standards and operating conditions CE (European Union) UKCA (Great Britain) UL (USA) Approvals for the market CSA (Canada) Further information and certificates of approval: CCC (China) https://www.lenze.com/en-de/products/inverters/frequency-inverters/i510-cabinet-frequency-... -
Page 9: Mechanical Installation
Operating instructions i510 cabinet frequency inverter | 9 Mechanical installation Preparation Dimensions and assembly Mounting of shield connection sheet I51xE125 ... I51xE240 (optional accessories) Together with the inverter, the shield connection sheet is screwed onto the mounting plate. ... - Page 10 Operating instructions i510 cabinet frequency inverter | 10 Mechanical installation Preparation Dimensions and assembly Dimensions and assembly NOTE The specified installation clearances are minimum dimensions to ensure a sufficient air circulation for cooling purposes. They do not take into account the bending radii of the ...
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Page 11: Electrical Installation
Operating instructions i510 cabinet frequency inverter | 11 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks Preparation for connection to an IT system NOTE ... -
Page 12: Connection Diagram
Operating instructions i510 cabinet frequency inverter | 12 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks Connection diagram EMC-compliant installation The connection diagram is considered exemplary for all voltage and power classes. - Page 13 Operating instructions i510 cabinet frequency inverter | 13 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks 1-phase mains connection 230/240 V (170 V ... 264 V, 45 Hz ... 65 Hz) Terminal data ...
- Page 14 Operating instructions i510 cabinet frequency inverter | 14 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks 3-phase mains connection 230/240 V (195 V ... 264 V, 45 Hz ... 65 Hz) Terminal data ...
- Page 15 Operating instructions i510 cabinet frequency inverter | 15 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks 3-phase mains connection 400 V (340 V ... 528 V, 45 Hz ... 65 Hz), 0.37 ... 7.5 kW Terminal data ...
- Page 16 Operating instructions i510 cabinet frequency inverter | 16 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks 3-phase mains connection 400 V (340 V ... 528 V, 45 Hz ... 65 Hz), 7.5 ... 15 kW Terminal data ...
- Page 17 Operating instructions i510 cabinet frequency inverter | 17 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks 3-phase mains connection 480 V (340 V ... 528 V, 45 Hz ... 65 Hz), 0.37 ... 7.5 kW Terminal data ...
- Page 18 Operating instructions i510 cabinet frequency inverter | 18 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks 3-phase mains connection 480 V (340 V ... 528 V, 45 Hz ... 65 Hz), 7.5 ... 15 kW Terminal data ...
- Page 19 Operating instructions i510 cabinet frequency inverter | 19 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks Control terminals X3 Connection type Spring terminal, pluggable ...
- Page 20 Operating instructions i510 cabinet frequency inverter | 20 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks Relay output X9 The relay is not suitable for direct switching of an electromechanical holding brake. Use a corresponding suppressor circuit in case of an inductive or capacitive load.
- Page 21 Operating instructions i510 cabinet frequency inverter | 21 Electrical installation Preparation Connection diagram 1-phase | 230/240 V 3-phase | 230/240 V 3-phase | 400 V 3-phase | 480 V Control terminals Relay output Networks Networks Network CANopen Modbus RTU Connection...
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Page 22: Initial Switch-On
Operating instructions i510 cabinet frequency inverter | 22 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Initial switch-on DANGER! Unexpected states during commissioning Incorrect wiring can cause unexpected states during the commissioning phase. -
Page 23: Important Notes
SMART Keypad App system movements. The Lenze SMART Keypad App for Android or iOS allows you to diagnose and parameterize an Possible consequences: Death, severe injuries, or damage to property inverter. A WLAN module on the inverter is required for communication. - Page 24 Operating instructions i510 cabinet frequency inverter | 24 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Keypad module – Functions of the keys Example of the keypad handling Function assignment for digital output DO1 with parameter P420.02:...
- Page 25 Operating instructions i510 cabinet frequency inverter | 25 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Keypad control Activate temporary keypad control: 1. Press the CTRL key to activate the keypad control.
- Page 26 Operating instructions i510 cabinet frequency inverter | 26 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Quick commissioning – terminal control The following quick overview with graphical parameter representation is sufficient for commissioning many applications with terminal control.
- Page 27 Operating instructions i510 cabinet frequency inverter | 27 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Extended terminal control The following illustration shows a more extensive wiring of the control terminals linked with the respective parameters.
- Page 28 Operating instructions i510 cabinet frequency inverter | 28 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions The most important parameters at a glance This chapter contains the most important parameters and selections.
- Page 29 Operating instructions i510 cabinet frequency inverter | 29 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Favorites (group 0) Possible settings/ Display code Name...
- Page 30 Operating instructions i510 cabinet frequency inverter | 30 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Favorites (group 0) Possible settings/ Display code Name...
- Page 31 Operating instructions i510 cabinet frequency inverter | 31 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Favorites (group 0) Possible settings/ Display code Name...
- Page 32 Operating instructions i510 cabinet frequency inverter | 32 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Favorites (group 0) Possible settings/ Display code Name...
- Page 33 Operating instructions i510 cabinet frequency inverter | 33 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Favorites (group 0) Possible settings/ Display code Name...
- Page 34 Operating instructions i510 cabinet frequency inverter | 34 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Basic setting (group 2) Display code Name Possible settings...
- Page 35 Operating instructions i510 cabinet frequency inverter | 35 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Motor control (group 3) Display code Name Possible settings...
- Page 36 Operating instructions i510 cabinet frequency inverter | 36 Commissioning Extended Initial switch-on Important notes Keypad module Keypad control Terminal control Parameter overview Favorites Basic setting Motor control terminal control Additional functions Additional functions (group 7) Display code Name Possible settings...
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Page 37: Troubleshooting
Operating instructions i510 cabinet frequency inverter | 37 Troubleshooting Error message Error codes LED status Support Error message If an error is pending, the keypad shows the following information. Warn.DC Bus UV W 3 2 2 1 ... -
Page 38: Error Codes
Operating instructions i510 cabinet frequency inverter | 38 Troubleshooting Error message Error codes LED status Support Error codes Error code Description Classification Remedy Blocking time [s] • Check motor and wiring for short circuits. • Check brake resistor and wiring. - Page 39 Operating instructions i510 cabinet frequency inverter | 39 Troubleshooting Error message Error codes LED status Support Error codes Error code Description Classification Remedy Blocking time [s] • Check motor load. 7180 Motor overcurrent Trouble • Check drive sizing.
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Page 40: Led Status
Operating instructions i510 cabinet frequency inverter | 40 Troubleshooting Error message Error codes LED status Support LED status Meaning of the status LEDs for the inverter: LED “RDY” (blue)) LED “ERR” (red)) State/meaning No supply voltage Mains voltage is switched on, inverter initialized ... - Page 41 Operating instructions i510 cabinet frequency inverter | 41 Troubleshooting Error message Error codes LED status Support Support Further information can be found on the online page www.lenze.com/product-information The material number of the product can be found on the nameplate.
- Page 42 Operating instructions i510 cabinet frequency inverter | 42 Disposal If pollutants are disposed off improperly, they may cause a lasting damage to human health and the environment. Thus, electrical and electronic equipment must be collected separately from unsorted municipal waste so that it may be recycled or disposed of properly.
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