Lenze i510 Mounting And Switch-On Instructions
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Lenze i510 Mounting And Switch-On Instructions

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Mounting and switch-on instructions EN
Inverter
i510 frequency inverter
0.25 kW ... 15 kW
0.33 hp ... 20 hp
Single-phase mains connection 230/240 V
Three-phase mains connection 230/240 V
Three-phase mains connection 400 V
Three-phase mains connection 480 V

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Summary of Contents for Lenze i510

  • Page 1 Mounting and switch-on instructions EN Inverter i510 frequency inverter 0.25 kW ... 15 kW 0.33 hp ... 20 hp Single-phase mains connection 230/240 V Three-phase mains connection 230/240 V Three-phase mains connection 400 V Three-phase mains connection 480 V...

  • Page 3: Table Of Contents

    Contents Contents About this document Further documents Notations and conventions Safety instructions Basic safety instructions Application as directed Foreseeable misuse Residual hazards Product information Features Identification of the products Mechanical installation Important notes Preparation Dimensions...
  • Page 4 Contents Electrical installation Important notes EMC-compliant installation Connection according to UL Important notes Fusing data Branch Circuit Protection (BCP) Mains connection 1-phase mains connection 230/240 V Connection diagrams Terminal data Fusing data 3-phase mains connection 230/240 V Connection diagrams Terminal data Fusing data 3-phase mains connection 230/240 V "Light Duty"...
  • Page 5 Contents Technical data Standards and operating conditions Conformities and approvals Protection of persons and device protection EMC data Motor connection Environmental conditions Electrical supply conditions 1-phase mains connection 230/240 V Rated data 3-phase mains connection 230/240 V Rated data 3-phase mains connection 230/240 V "Light Duty" Rated data 3-phase mains connection 400 V Rated data...

  • Page 6: About This Document

    Download in different formats from the EASY Product Finder EPLAN macros Project planning, documentation and management of projects for EPLAN P8. Device descriptions Standardized files for network configuration Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads...

  • Page 7: Notations And Conventions

    About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools...

  • Page 8: Safety Instructions

    The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described.

  • Page 9: Application As Directed

    Safety instructions Foreseeable misuse Application as directed • The product serves as a component for the control of three-phase AC motors and servo motors. • The product must only be actuated with motors that are suitable for the operation with inverters. •...

  • Page 10: Residual Hazards

    Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
  • Page 11 Safety instructions Residual hazards Protection of the machine/system Drives can reach dangerous overspeeds. • E. g. by setting high output frequencies in connection with motors and machines not suitable for this purpose. • The inverters do not provide protection against such operating conditions. For this purpose, use additional components.

  • Page 12: Product Information

    Product information Product information Features Example of 0.25 kW ... 4 kW PE connection X100 Mains connection Relay output IT screw from 0.55 kW X216 Network, Option Memory module Network status Inverter status Network shield connection, Option Selector open/Modbus Internal interface Diagnostic module Control terminals Basic I/O Shielding of control connections...
  • Page 13 Product information Features Example of 5.5 kW X100 Mains connection PE connection Relay output X216 Network, Option Network status LEDs Inverter status LEDs Network shield connection, Option Selector CANopen/Modbus Internal interface Diagnostic module Memory module Shielding of control connections Control terminals Basic I/O IT screw X105 Motor connection...
  • Page 14 Product information Features Example of 7.5 kW ... 11 kW PE connection X100 Mains connection Relay output Network shield connection, Option X216 Network, Option Network status LEDs Inverter status LEDs Selector CANopen/Modbus Internal interface Diagnostic module Memory module Control terminals Basic I/O Shielding of control connections IT screw X105...

  • Page 15: Identification Of The Products

    In tables, the first 9 digits of the corresponding product code are used to identify the products: Product code I 5 1 A E □□□ □ 1 0 □ □ □ □□□□ Product type Inverter Product family i500 Product i510 Product generation Generation 1 Generation 2 Mounting type Control cabinet mounting Rated power 0.25 kW (Examples) 0.55 kW...

  • Page 16: Mechanical Installation

    Mechanical installation Important notes Mechanical installation Important notes NOTICE ▶ UL marking ▶ Modular construction - A complete drive consists of a power unit series no. I5D in combination with a control unit series no. I5C only. ▶ Marquage UL ▶...

  • Page 17: Preparation

    Mechanical installation Preparation Preparation Installation of shield connection sheet for motor cable 0.25 kW to 4 kW (optional accessories) ❶ ❷ ❸ 3.4 Nm (30 lb-in) Together with the inverter, the shield connection sheet is screwed onto the mounting plate. Installation of shield connection sheet for motor cable 5.5 kW (optional accessories) ❶...

  • Page 18: Dimensions

    Mechanical installation Preparation Installation of shield connection sheet for motor cable 7.5 kW to 11 kW for I5xAE (optional accessories) ❶ ❷ ❸ 2 Nm (17.7 lb-in) M4x12 Installation of shield connection sheet for motor cable 7.5 kW to 11 kW for I5xBE (optional accessories) 2 Nm (17.7 lb-in) TX20...
  • Page 19 Mechanical installation Dimensions 0.25 kW ... 0.37 kW The dimensions in mm apply to: 0.25 kW I51AE125B I51AE125D 0.37 kW I51AE137B I51AE137D I51AE137F Weight 0.75 kg 0.75 kg 0.75 kg...
  • Page 20 Mechanical installation Dimensions 0.33 hp ... 0.5 hp The dimensions in inch apply to: 0.33 hp I51AE125B I51AE125D 0.5 hp I51AE137B I51AE137D I51AE137F Weight 1.7 lb 1.7 lb 1.7 lb...
  • Page 21 Mechanical installation Dimensions 0.55 kW ... 0.75 kW The dimensions in mm apply to: 0.55 kW I51AE155B I51AE155D I51AE155F 0.75 kW I51AE175B I51AE175D I51AE175F Weight 0.95 kg 0.95 kg 0.95 kg...
  • Page 22 Mechanical installation Dimensions 0.75 hp ... 1 hp The dimensions in inch apply to: 0.75 hp I51AE155B I51AE155D I51AE155F 1 hp I51AE175B I51AE175D I51AE175F Weight 2.1 lb 2.1 lb 2.1 lb...
  • Page 23 Mechanical installation Dimensions 1.1 kW ... 4 kW The dimensions in mm apply to: 1.1 kW I51AE211B I51AE211D I51AE211F 1.5 kW I51AE215B I51AE215D I51AE215F 2.2 kW I51AE222B I51AE222D I51AE222F 3 kW I51BE230F 4 kW I51BE240F Weight 1.35 kg 1.35 kg 1.35 kg 1.35 kg...
  • Page 24 Mechanical installation Dimensions 1.5 hp ... 5 hp The dimensions in inch apply to: 1.5 hp I51AE211B I51AE211D I51AE211F 2 hp I51AE215B I51AE215D I51AE215F 3 hp I51AE222B I51AE222D I51AE222F 4 hp I51BE230F 5 hp I51BE240F Weight 3 lb 3 lb 3 lb 3 lb...
  • Page 25 Mechanical installation Dimensions 3 kW ... 5.5 kW The dimensions in mm apply to: 3 kW I51AE230F 4 kW I51AE240C I51AE240F 5.5 kW I51AE255C I51AE255F Weight 2.1 kg 2.3 kg...
  • Page 26 Mechanical installation Dimensions 4 hp ... 7.5 hp The dimensions in inch apply to: 4 hp I51AE230F 5 hp I51AE240C I51AE240F 7.5 hp I51AE255C I51AE255F Weight 4.6 lb 5 lb...
  • Page 27 Mechanical installation Dimensions 7.5 kW ... 11 kW The dimensions in mm apply to: 7.5 kW I51BE275F I51AE275F 11 kW I51BE311F I51AE311F Weight 3.7 kg 3.7 kg...
  • Page 28 Mechanical installation Dimensions 10 hp ... 15 hp The dimensions in inch apply to: 10 hp I51BE275F I51AE275F 15 hp I51BE311F I51AE311F Weight 8 lb 8 lb...

  • Page 29: Electrical Installation

    Electrical installation Important notes Electrical installation Important notes DANGER! Electrical voltage Possible consequences: Death or severe injuries ▶ Any work on the inverter must only be carried out in the de-energized state. ▶ After switching off the mains voltage, wait for at least 3 min before you start working. DANGER! Dangerous electrical voltage The leakage current against earth (PE) is >...

  • Page 30: Emc-Compliant Installation

    Electrical installation EMC-compliant installation EMC-compliant installation The drive system (inverter and drive) only complies with the EMC Directive 2014/30/EU if it is installed according to the guidelines for CE-typical drive systems. These guidelines should also be followed in installations requiring FCC Part 15 or ICES 001 compliance. NOTICE Electromagnetic interference Product and peripheral devices may be affected during operation.

  • Page 31: Connection According To Ul

    Electrical installation Connection according to UL Important notes Connection according to UL Important notes WARNING! ▶ UL marking ▶ The integral solid state short circuit protection included in the inverter does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code / Canadian Electrical Code and any additional local codes.

  • Page 32: Fusing Data

    Electrical installation Connection according to UL Important notes NOTICE ▶ UL marking ▶ Internal overload protection rated for 125 % of the rated FLA. ▶ Marquage UL ▶ Protection contre les surcharges conçue pour se déclencher à 125 % de l'intensité assignée à pleine charge.
  • Page 33 Electrical installation Connection according to UL Fusing data Short Circuit Current Ratings (SCCR) with Semiconductor Fuses (Tested per UL61800-5-1, reference UL file E132659) These devices are suitable for standard installation when used with Semiconductor Fuses. For single motor installation, if the fuse value indicated is higher than 400 % of the motor current (FLA), the fuse value has to be calculated.

  • Page 34: Mains Connection

    Electrical installation Mains connection 1-phase mains connection 230/240 V Mains connection 1-phase mains connection 230/240 V Connection diagrams The connection plan is valid for the inverters I51AExxxB. 3/N/PE 3/N/PE 2/N/PE AC 400 V AC 208 V ... 240 V AC 208 V ... 240 V …...
  • Page 35 Electrical installation Mains connection 1-phase mains connection 230/240 V The connection plan is valid for the inverters I51AExxxD. Inverters I51AExxxD do not have an integrated RFI filter in the AC mains supply. In order to meet the EMC requirements according to EN 61800−3, an external EMC filter according to IEC EN 60939 must be used.

  • Page 36: Terminal Data

    Electrical installation Mains connection 1-phase mains connection 230/240 V Terminal data Rated power 0.25 ... 0.75 1.1 ... 2.2 rated Connection description Mains connection Connection X100 Connection type Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length Tightening torque Tightening torque lb-in...

  • Page 37: Fusing Data

    Electrical installation Mains connection 1-phase mains connection 230/240 V Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 32 Inverter Fuse Circuit breaker Max. Max. rated Max. Max. rated Characteristic Characteristic Type SCCR current...

  • Page 38: 3-Phase Mains Connection 230/240 V

    Electrical installation Mains connection 3-phase mains connection 230/240 V 3-phase mains connection 230/240 V Connection diagrams The connection plan is valid for the inverters I51AExxxC. Inverters I51AExxxC do not have an integrated RFI filter in the AC mains supply. In order to meet the EMC requirements according to EN 61800−3, an external EMC filter according to IEC EN 60939 must be used.
  • Page 39 Electrical installation Mains connection 3-phase mains connection 230/240 V The connection plan is valid for the inverters I51AExxxD. Inverter I51AExxxD do not have an integrated RFI filter in the AC mains supply. In order to meet the EMC requirements according to EN 61800−3, an external EMC filter according to IEC EN 60939 must be used.

  • Page 40: Terminal Data

    Electrical installation Mains connection 3-phase mains connection 230/240 V Terminal data Rated power 0.25 ... 0.75 1.1 ... 2.2 4 ... 5.5 rated Connection description Mains connection Connection X100 Connection type Pluggable Non-pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length 0.35...

  • Page 41: Fusing Data

    Electrical installation Mains connection 3-phase mains connection 230/240 V "Light Duty" Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 32 Inverter Fuse Circuit breaker Max. Max. rated Max. Max. rated Characteristic Characteristic Type...

  • Page 42: 3-Phase Mains Connection 400 V

    Electrical installation Mains connection 3-phase mains connection 400 V 3-phase mains connection 400 V Connection diagrams The connection plan is valid for the inverters I51AExxxF and I51BExxxF. 3/N/PE AC 400 V … 3/PE AC 340 V ... 528 V 45 Hz ... 65 Hz CANopen/Modbus Modbus AC 240 V...

  • Page 43: Terminal Data

    Electrical installation Mains connection 3-phase mains connection 400 V Terminal data Rated power 0.37 ... 2.2 3 ... 4 3 ... 5.5 7.5 ... 11 rated Connection description Mains connection Connection X100 Connection type Pluggable Non-pluggable Max. cable cross-section mm² Max.

  • Page 44: Fusing Data

    Electrical installation Mains connection 3-phase mains connection 400 V "Light Duty" Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 32 Inverter Fuse Circuit breaker Max. Max. rated Max. Max. rated Characteristic Characteristic Type...

  • Page 45: 3-Phase Mains Connection 480 V

    Electrical installation Mains connection 3-phase mains connection 480 V 3-phase mains connection 480 V Connection diagrams The connection plan is valid for the inverters I51AExxxF and I51BExxxF. 3/N/PE AC 480 V … 3/PE AC 340 V ... 528 V 45 Hz ... 65 Hz CANopen/Modbus Modbus AC 240 V...

  • Page 46: Terminal Data

    Electrical installation Mains connection 3-phase mains connection 480 V Terminal data Rated power 0.37 ... 2.2 3 ... 4 3 ... 5.5 7.5 ... 11 rated Connection description Mains connection Connection X100 Connection type Pluggable Non-pluggable Max. cable cross-section mm² Max.

  • Page 47: Fusing Data

    Electrical installation Mains connection 3-phase mains connection 480 V "Light Duty" Fusing data A residual current device (RCD) is optional. Fusing data for UL/NEC compliant installations: 4Fusing data ^ 32 Inverter Fuse Circuit breaker Max. Max. rated Max. Max. rated Characteristic Characteristic Type...

  • Page 48: Connection To The It System

    Electrical installation Connection to the IT system Connection to the IT system NOTICE Internal components have earth/ground potential Possible consequence: The monitoring devices of the IT system will be triggered. ▶ Upstream an isolation transformer. ▶ Before connection to an IT system be absolutely sure to remove the screws labeled with "IT" on the product.

  • Page 49: Control Connections

    Electrical installation Control connections I51AE230x, I51AE240x, I51AE255x, I51AE275x, I51BE275x, I51AE311x, I51BE311x TX10 TX10 Control connections Connection description Control terminals Relay output Connection Connection type Non-pluggable Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length 0.35 Required tool Screwdriver 0.4 x 2.5...

  • Page 50: Networks

    Electrical installation Networks CANopen/Modbus Networks CANopen/Modbus The network must be terminated with a 120 Ω resistor at the physically first and last node. Connect resistor to terminals CH/TB and CL/TA. Typical topologies Line X216 X216 X216 X216 Connection description CANopen/Modbus Connection X216 Connection type...

  • Page 51: Bacnet

    Electrical installation Networks BACnet BACnet Typical topologies Line X216 X216 X216 X216 Connection description BACnet Connection X216 Connection type Pluggable Max. cable cross-section mm² Max. cable cross-section Stripping length Stripping length 0.39 Required tool Screwdriver 0.4 x 2.5 Basic network settings 1.

  • Page 52: Commissioning

    Commissioning Important notes Commissioning Important notes DANGER! Incorrect wiring can cause unexpected states during the commissioning phase. Possible consequences: death, severe injuries or damage to property Ensure the following before switching on the mains voltage: ▶ Wiring must be complete and correct. ▶...

  • Page 53: Initial Switch-On And Functional Test

    Target: Get the motor connected to the inverter to rotate in best time. Necessary conditions: • The power rating of the motor connected is appropriate for the inverter. • The parameter settings correspond to the delivery status (Lenze setting). 1. Preparation 1. Wire the power connections.

  • Page 54: Technical Data

    Technical data EMC data Technical data Standards and operating conditions Conformities and approvals Conformities 2014/30/EU EMC Directive (reference: CE-typical drive system) 2014/35/EU Low-Voltage Directive Eurasian conformity: Electromagnetic compatibility of TP TC 020/2011 technical means TP TR 004/2011 Eurasian conformity: Safety of low voltage equipment Restrictions on the use of certain hazardous substances RoHS 2011/65/EU...

  • Page 55: Motor Connection

    Technical data Standards and operating conditions Electrical supply conditions Motor connection Requirements for the shielded motor cable Capacitance per unit < 150/300 pF/m C core-core/C core-shield ≤ 4 mm² / AWG 12 length < 75/150 pF/m C core-core/C core-shield ≤ 2.5 mm² / AWG 14 U = r.m.s.

  • Page 56: 1-Phase Mains Connection 230/240 V

    Technical data 1-phase mains connection 230/240 V Rated data 1-phase mains connection 230/240 V Rated data The inverters I51AExxxD do not have an integrated RFI filter in the AC mains supply. In order to meet the EMC requirements according to EN 61800−3, an external EMC filter according to IEC EN 60939 must be used.
  • Page 57 Technical data 1-phase mains connection 230/240 V Rated data Inverter I51AE 222B 222D Rated power rated Rated power rated Mains voltage range 1/PE AC 170 V ... 264 V, 45 Hz ... 65 Hz Output voltage 3 AC 0 - 230/240 V Rated mains current without mains choke 22.5...

  • Page 58: 3-Phase Mains Connection 230/240 V

    Technical data 3-phase mains connection 230/240 V Rated data 3-phase mains connection 230/240 V Rated data The inverters I51AExxxC and I51AExxxD do not have an integrated RFI filter in the AC mains supply. In order to meet the EMC requirements according to EN 61800−3, an external EMC filter according to IEC EN 60939 must be used.

  • Page 59: 3-Phase Mains Connection 230/240 V "Light Duty

    Technical data 3-phase mains connection 230/240 V "Light Duty" Rated data 3-phase mains connection 230/240 V "Light Duty" Rated data The inverters I51AExxxC do not have an integrated RFI filter in the AC mains supply. In order to meet the EMC requirements according to EN 61800−3, an external EMC filter according to IEC EN 60939 must be used.

  • Page 60: 3-Phase Mains Connection 400 V

    Technical data 3-phase mains connection 400 V Rated data 3-phase mains connection 400 V Rated data The output currents apply to these operating conditions: • At a switching frequency of 2 kHz or 4 kHz: Max. ambient temperature 45 °C. •...
  • Page 61 Technical data 3-phase mains connection 400 V Rated data Inverter I51BE I51AE I51BE 275F 311F Rated power rated Rated power rated Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0 - 400/480 V Rated mains current without mains choke 28.4...

  • Page 62: 3-Phase Mains Connection 400 V "Light Duty

    Technical data 3-phase mains connection 400 V "Light Duty" Rated data 3-phase mains connection 400 V "Light Duty" Rated data The output currents apply to these operating conditions: • At a switching frequency of 2 kHz or 4 kHz: Ambient temperature above 40 °C with a rated output current reduced by 2.5 %/°C.

  • Page 63: 3-Phase Mains Connection 480 V Rated Data

    Technical data 3-phase mains connection 480 V Rated data 3-phase mains connection 480 V Rated data The output currents apply to these operating conditions: • At a switching frequency of 2 kHz or 4 kHz: Max. ambient temperature 45 °C. •...
  • Page 64 Technical data 3-phase mains connection 480 V Rated data Inverter I51BE I51AE I51BE 275F 311F Rated power rated Rated power rated Mains voltage range 3/PE AC 340 V ... 528 V, 45 Hz ... 65 Hz Output voltage 3 AC 0 - 400/480 V Rated mains current without mains choke 16.6...

  • Page 65: 3-Phase Mains Connection 480 V "Light Duty" Rated Data

    Technical data 3-phase mains connection 480 V "Light Duty" Rated data 3-phase mains connection 480 V "Light Duty" Rated data The output currents apply to these operating conditions: • At a switching frequency of 2 kHz or 4 kHz: Ambient temperature above 40 °C with a rated output current reduced by 2.5 %/°C.

  • Page 66: Environmental Notes And Recycling

    Lenze products and their packaging: Lenze products are partly subject to the EU Directive 2011/65/EU on the restriction of certain hazardous substances in electrical and electronic equipment (RoHS). This is documented accordingly in the EU declaration of conformity and with the CE mark.
  • Page 67 © 06/2021 | | 6.0 Lenze SE Postfach 101352 · 31763 Hameln Hans-Lenze-Straße 1 · 31855 Aerzen GERMANY Hannover HRB 204803 Phone +49 5154 82-0 Fax +49 5154 82-2800 sales.de@lenze.com www.Lenze.com...

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