DITEC KS200HD Installation Manual
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DITEC KS200HD Installation Manual

DITEC KS200HD Installation Manual

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Sliding Door Operator
Ditec KS200HD-KS200RG Retrofit Kit
Installation Manual
Original instructions
1019202-DIen-3.0 Issue 2020-09-28

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Summary of Contents for DITEC KS200HD

  • Page 1 Sliding Door Operator Ditec KS200HD-KS200RG Retrofit Kit Installation Manual Original instructions 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 2 © All rights in and to this material are the sole property of Entrematic Group AB. Copying, scanning, alterations or modifications are expressly forbidden without the prior written consent of Entrematic Group AB. Rights reserved for changes without prior notice. Backtrack information: folder:Workspace Main, version:a615, Date:2020-09-28 time:09:20:10, state: Frozen...
  • Page 3 CONTENTS - Original instructions Revision ..................................... Reference ....................................Tools required ..................................Mechanical installation ................................ Ditec KS200HD replacement kit for non escape route universal solution Ditec KS200RG replacement kit for escape route universal solution ................4.1.1 Check the components and kits ..........................4.1.2 The IOU (KS902MP) and the battery (KS902BAT2) installation ..............

  • Page 4: Table Of Contents

    4.1.12.47 Waldoor UWS 800 ........................... 4.1.12.48 Waldoor UWS 2400 ..........................4.1.12.49 Ditec VALOR (escape route) ......................... 4.1.12.50 Ditec Bis O ..............................4.1.12.51 Ditec Bis V ..............................Ditec KS800BTX additional bracket kit for Tormax iMotion 2202 ................4.2.1 Preparing the components ............................4.2.2 Preparing ..................................
  • Page 5 1 Revision Revision The following pages have been revised: Page Revision 2.0 → 3.0 Added DD motor image. Changed "ISO 14583 (MRT-TT)" to "DIN 7500". Added more text in Reference. Updated the quantity for parts. Added new picture for removing L bracket. 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 6 2 Reference Reference If there is an electromechanical lock in the operator the existing lock has to be exchanged to a belt lock, unless the operator is a Ditec operator then use the existing lock. Issue 2020-09-28 1019202-DIen-3.0...
  • Page 7 3 Tools required Tools required • Allen key 6 mm with spherical tip • Torx (T10, T20 and T30) • Phillips screw driver • Multi/Wire cutter • Spanner 10mm • Tape measuring tool 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 8 4 Mechanical installation Mechanical installation Ditec KS200HD replacement kit for non escape route universal solution Ditec KS200RG replacement kit for escape route universal solution Note! Following are the common steps for connecting components, please refer to cross-view for each adapted door type.
  • Page 9 4 Mechanical installation Check KS800B1 kit x 10 x 40 x 10 x 10 x 12 Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Bracket 1 Mounting plate Square nut: M6 Nut: M6 Nut: ISO 4035 (ML6M) M6 FZB Screw: DIN 6921 (M6SF) M6x12 Screw: DIN 6921 (M6SF) M6x14 Screw: DIN 6921 (M6SF) M6x16 Screw: DIN 7500 M6x16...
  • Page 10 4 Mechanical installation Check KS800B2 kit Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Bracket 1 Mounting plate Screw: DIN 6921 (M6SF) M6x12 Screw: DIN 6921 (M6SF) M6x14 Screw: DIN 6921 (M6SF) M6x16 Screw: DIN 7500 M6x16 Bracket 2 Issue 2020-09-28 1019202-DIen-3.0...
  • Page 11 4 Mechanical installation Check KS800B3 kit x 18 Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Mounting plate Square nut: M6 Screw: DIN 6921 (M6SF) M6x14 Screw: DIN 7500 M6x16 Screw: DIN 7500 M6x35 Bracket 3 Spacer block Screw: DIN 6921 (M6SF) M6x10 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 12 4 Mechanical installation Check KS800B4 kit x 12 x 56 Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Bracket 1 Screw: DIN 6921 (M6SF) M6x12 Screw: DIN 6921 (M6SF) M6x14 Screw: DIN 7500 M6x16 Screw: DIN 7500 M6x20 Screw: DIN 6921 (M6SF) M6x10 Bracket 4 Bracket 5 Nut: M6...
  • Page 13 4 Mechanical installation Check belt lock fixing bracket kit KSFB1LOCK Screw: DIN 7500 M6x10 Screw: DIN 6921 (M6SF) M6x8 Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Mounting plate Square nut: M6 Nut: M6 Nut: ISO 4035 (ML6M) M6 FZB Screw: DIN 6921 (M6SF) M6x12 Screw: DIN 6921 (M6SF) M6x14 Screw: DIN 6921 (M6SF) M6x16 Fixing bracket...
  • Page 14 4 Mechanical installation Check belt lock fixing bracket kit KSFB2LOCK Screw: DIN 7500 M6x10 Screw: DIN 6921 (M6SF) M6x8 Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Screw: DIN 6921 (M6SF) M6x14 Screw: DIN 6921 (M6SF) M6x16 Bracket 2 Screw: DIN 6921 (M6SF) M6x10 Bracket 4 Bracket 5 Nut: M6...
  • Page 15 4 Mechanical installation Check belt lock fixing bracket kit KSFB3LOCK Nut: M5 Belt guide Screw: DIN 7500 M5x10 Fixing bracket (belt lock) TORMAX iMotion 2202 Screw: ISO 7046 (MFTS) M3x5 Check belt lock fixing bracket kit KSFB4LOCK Square nut: M6 Screw: DIN 6921 (M6SF) M6x10 Fixing bracket (belt lock) GEZE Slimdrive SL NT 1019202-DIen-3.0...
  • Page 16 4 Mechanical installation 4.1.2 The IOU (KS902MP) and the battery (KS902BAT2) installation Note! Select IOU when using bi-stable lock. Remove the L bracket (67) from the backbone assembly (12), keep the screws (9). Fix the IOU (7) to the backbone assembly (12) with the screws (9). Fasten the MCU and IOU (7) with the same screw (68).
  • Page 17 4 Mechanical installation 4.1.3 Fix the brackets to the backbone assembly The brackets in the picture is only an example, please choose the suitable brackets for the specified operator. a How to install the mounting plate. Please refer to the dimension on the surface of mounting plate (27) firstly.
  • Page 18 4 Mechanical installation b Assemble the mounting plate (27) and mounting bracket (28) with the washers (14) and screws (4). ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) DIN 7500 M6x10 FZB 10.9 (6x) Screw Mounting plate Washer Mounting bracket c Fix two screws (11) to the backbone assembly (12), don't tighten the screws (11). DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) Screw...
  • Page 19 4 Mechanical installation d Fix the brackets to the backbone assembly (12), then tighten the screws (11) with a torque of 8 Nm. DIN 6921 (M6SF) M6x8 FZB 10.9 (2x) Screw Backbone assembly 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 20 4 Mechanical installation 4.1.4 Fix the brackets to the tension wheel Fix the brackets to the tension wheel assembly (15) in the same way as 4.1.3 DIN 6921 (M6SF) M6x8 FZB 10.9 (2x) Screw Tension wheel assembly Issue 2020-09-28 1019202-DIen-3.0...
  • Page 21 4 Mechanical installation 4.1.5 Checking and adjusting the belt tension a Loosen the fixing screw (52) without removing it. b Screw the adjustment screw (50) to its outmost position. c Tension the tooth belt (49) by pulling the tension wheel assembly (15) by hand. Tighten the screws (53) with a torque of 10 Nm.
  • Page 22 4 Mechanical installation 4.1.6 Fix the brackets to the belt lock (option) Fix the brackets to the belt lock (39) in the same way as 4.1.3. DIN 6921 (M6SF) M6x8 FZB 10.9 (2x) Screw Belt lock Issue 2020-09-28 1019202-DIen-3.0...
  • Page 23 4 Mechanical installation Limited SBL (support beam length) for belt lock Bi-parting door (the belt lock is installed in the middle) 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 24 Bi-parting door (the belt lock is installed on the right side of the beam) Note! Please refer to belt lock installation drawing (1019443). 2100 mm ≤ SBL ≤ 2164 mm (KS200HD) 2270 mm ≤ SBL ≤ 2334 mm (KS200RG) Opening right door Note! Belt lock is installed on the right side of the beam for following SBL.
  • Page 25 4 Mechanical installation 4.1.7 Fix the extension plate kit Note! The Extension plate is only needed when a belt lock shall be fitted in a door with small COW. Check the components Screw: DIN 7500 M4x6 Extension plate Holding bracket Wiring harness Screw: ISO 4014 (M6S) M4x10 1019202-DIen-3.0...
  • Page 26 4 Mechanical installation Fix IOU, battery and belt lock to extension plate Case 1 DIN 7500 M4x6 (3x) Screw Belt lock Holding bracket Battery Extension plate Issue 2020-09-28 1019202-DIen-3.0...
  • Page 27 4 Mechanical installation Case 3 DIN 7500 M4x6 (5x) Screw Belt lock Holding bracket Battery Extension plate 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 28 4 Mechanical installation Case 4 DIN 7500 M4x6 (5x) Screw Belt lock Holding bracket Battery Extension plate Issue 2020-09-28 1019202-DIen-3.0...
  • Page 29 4 Mechanical installation Install the extension plate kit to the backbone DIN 7500 M4x6 (1x) ISO 4014 (M6S) M4x10 (2x) Screw Screw Backbone assembly Extension plate 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 30 4 Mechanical installation 4.1.8 Fix the transmission bracket to the connecting bracket a Fix the transmission bracket (26) to the connecting bracket (24) with the screws (4) and washers (14). ISO 7089 (BRB) 6.4x12x1.5 FZB (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw Connecting bracket Washer...
  • Page 31 4 Mechanical installation 4.1.9 Attachment of slack reducer Attach the slack reducer between the eighth and ninth belt tooth on each side of the low transmis- sion bracket. If two slack reducers are needed put the second slack reducer in the same way under the upper transmissions bracket.
  • Page 32 4 Mechanical installation 4.1.10 General rules of the installation Position of the belt connecting to the transmission brackets. Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the upper belt. The transmission bracket (16) on the right door leaf shall be connected to the lower belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the upper belt.
  • Page 33 4 Mechanical installation For electrical connection, start up and parameter setting, please refer to DAS200 Installation Manual using the following QR code. https://www.ditecentrematic.com/Entrematic/ditecentrematicCOM/QR/Multilan- guages/DAS200/DitecDAS200.pdf 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 34 4 Mechanical installation 4.1.11 List of the adapted door types Item Operator Brand&Type Page Bracket kit Belt lock fixing bracket kit ATS CLIXMASTER KS800B1 ATS TSF 2100 KS800B1 Baumgartner Al-Profil KS800B1 Baumgartner steel KS800B2 DORMA ES 50 KS800B1 DORMA ES 55/60 KS800B1 DORMA ES 70 KS800B1...
  • Page 35 KS800B1 KSFB1LOCK Tormax TEP/TXP KS800B1 Waldoor EC KS800B1 Waldoor UC KS800B2 KSFB2LOCK Waldoor UWS 800 KS800B1 KSFB1LOCK Waldoor UWS 2400 KS800B4 KSFB2LOCK Ditec VALOR (escape route) KS800B1 KSFB1LOCK Ditec Bis O KS800B2 KSFB1LOCK Ditec Bis V KS800B2 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 36 4 Mechanical installation 4.1.12 Adapted door types Note! Original nuts and bolts can be reused. ATS CLIXMASTER DIN 7500 M6x10 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) M6 (6x) DIN 6921 (M6SF) M6x14 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x)
  • Page 37 4 Mechanical installation ATS TSF 2100 Original or DIN 7500 ISO 7089 (BRB) Original or DIN 6921 (M6SF) M6x10 FZB 10.9 (6x) 6.4x12x1.5 FZB (6x) nut M6 (6x) M6x14 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (8x) Screw Mounting plate...
  • Page 38 4 Mechanical installation Baumgartner Al-Profil ISO 7089 (BRB) Original or 6.4x12x1.5 FZB (6x) M6 (6x) DIN 6921 (M6SF) M6x16 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) Original or M6 (4x) DIN 7500 M6x16 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x)
  • Page 39 4 Mechanical installation Baumgartner steel Make M6 threads on the steel beam manually. original Original screws or DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x) Screw Mounting bracket Screw Screw Connecting bracket...
  • Page 40 4 Mechanical installation DORMA ES 50 ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) Nut M6 (6x) DIN 6921 (M6SF) M6x14 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (24x) DIN 7500 DIN 7500 M6x20 FZB 10.9 (4x)
  • Page 41 4 Mechanical installation DORMA ES 55/60 ISO 7089 (BRB) M6 (6x) 6.4x12x1.5 FZB (6x) DIN 7500 DIN 6921 (M6SF) M6x10 FZB 10.9 (6x) M6x14 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) M6 (4x) DIN 7500 M6x16 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw...
  • Page 42 4 Mechanical installation DORMA ES 70 DIN 6921 (M6SF) M6x14 FZB 10.9 (6x) M6 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x) M6 (4x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) Screw Mounting bracket Screw Square nut Connecting bracket...
  • Page 43 4 Mechanical installation DORMA ES 90/100 DIN 6921 (M6SF) ISO 7089 (BRB) M6x14 FZB 10.9 (6x) 6.4x12x1.5 FZB (6x) M6 (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (32x) DIN 7500 M6x20 FZB 10.9 (4x) Screw...
  • Page 44 4 Mechanical installation DORMA ES 200 DIN 7500 M6 (6x) M6x10 FZB 10.9 (6x) ISO 7089 (BRB) DIN 6921 (M6SF) 6.4x12x1.5 FZB (6x) M6x14 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x35 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw...
  • Page 45 4 Mechanical installation ELDEBE GSX ISO 4035 (ML6M) ISO 7089 (BRB) M6 FZB (6x) 6.4x12x1.5 FZB (6x) DIN 6921 (M6SF) DIN 7500 M6x12 FZB 10.9 (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) 13.5 ISO 7089 (BRB) 6.4x12x1.5 FZB (36x) DIN 7500 M6x25 FZB 10.9 (4x)
  • Page 46 4 Mechanical installation M6 (6x) DIN 6921 (M6SF) ISO 7089 (BRB) M6x14 FZB 10.9 (12x) 6.4x12x1.5 FZB (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) M6 (4x) 14mm DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) Screw Square nut Screw...
  • Page 47 4 Mechanical installation DIN 6921 (M6SF) ISO 7089 (BRB) DIN 7500 M6x14 FZB 10.9 (12x) 6.4x12x1.5 FZB (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) M6 (4x) 14mm Screw Mounting bracket Screw Square nut...
  • Page 48 4 Mechanical installation Faiveley 6 M6 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) DIN 6921 (M6SF) M6x14 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) M6 (4x) DIN 7500 M6x10 FZB 10.9 (4x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) Screw...
  • Page 49 4 Mechanical installation Faiveley 12 M6 (6x) DIN 6921 (M6SF) ISO 7089 (BRB) M6x12 FZB 10.9 (6x) 6.4x12x1.5 FZB (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) M6 (4x) DIN 7500 DIN 6921 (M6SF) M6x10 FZB 10.9 (4x) M6x12 FZB 10.9 (4x) Screw...
  • Page 50 4 Mechanical installation Faiveley 17 DIN 6921 (M6SF) ISO 4035 (ML6M) ISO 7089 (BRB) M6x14 FZB 10.9 (6x) M6 FZB (6x) 6.4x12x1.5 FZB (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) ISO 4035 (ML6M) M6 FZB (4x)
  • Page 51 4 Mechanical installation GEZE ECdrive DIN 6921 (M6SF) M6 (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x) DIN 7500 ISO 7089 (BRB) M6x16 FZB 10.9 (4x) 6.4x12x1.5 FZB (16x) Screw Square nut Screw Screw...
  • Page 52 4 Mechanical installation GEZE TSA 340 DIN 6921 (M6SF) M6 (6x) M6x14 FZB 10.9 (6x) 7.5 mm DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (20x) DIN 7500 M6x16 FZB 10.9 (4x) Screw Square nut Washer Screw Connecting bracket Screw...
  • Page 53 4 Mechanical installation GEZE TSA 350 N/350 W DIN 6921 (M6SF) Original T-nuts or M6x14 FZB 10.9 (6x) M6 (6x) ISO 4035 (ML6M) M6 FZB (4x) 12 mm DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) ISO 7089 (BRB) 6.4x12x1.5 FZB (32x) DIN 7500...
  • Page 54 4 Mechanical installation GEZE TSA 360 Original T-nuts or DIN 6921 (M6SF) ISO 4035 (ML6M) M6 (6x) M6x14 FZB 10.9 (6x) M6 FZB 10.9 (4x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) ISO 7089 (BRB) 6.4x12x1.5 FZB (32x) DIN 7500 M6x20 FZB 10.9 (4x)
  • Page 55 4 Mechanical installation GEZE TSA 450 M6 (6x) ISO 7089 (BRB) DIN 6921 (M6SF) 6.4x12x1.5 FZB (6x) M6x14 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw...
  • Page 56 4 Mechanical installation Gilgen SLK/SLG DIN 6921 (M6SF) ISO 4035 (ML6M) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) M6 FZB (6x) M6x12 FZB 10.9 (6x) 9 mm DIN 6921 (M6SF) M6x10 FZB 10.9 (4x) ISO 7089 (BRB) 6.4x12x1.5 FZB (24x) DIN 7500 M6x20 FZB 10.9 (4x) Screw...
  • Page 57 4 Mechanical installation Gilgen SLM/SLP DIN 6921 (M6SF) ISO 4035 (ML6M) M6 FZB (6x) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 6921 (M6SF) M6x10 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw Mounting bracket Screw Connecting bracket Screw...
  • Page 58 4 Mechanical installation HORTON Series 2001 ISO 7089 (BRB) M6 (6x) 6.4x12x1.5 FZB (6x) DIN 6921 (M6SF) DIN 7500 M6x14 FZB 10.9 (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) 10.5 ISO 4035 (ML6M) M6 FZB (4x) ISO 7089 (BRB) 6.4x12x1.5 FZB (28x) DIN 6921 (M6SF)
  • Page 59 4 Mechanical installation Manusa PA 80 ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) DIN 7500 ISO 4035 (ML6M) M6x10 FZB 10.9 (6x) M6 FZB (6x) DIN 6921 (M6SF) M6x14 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x) M6 (6x) DIN 6921 (M6SF)
  • Page 60 4 Mechanical installation Manusa STK ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) Original screws and nuts (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6 (4x) M6x16 FZB 10.9 (4x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) ISO 7089 (BRB) 6.4x12x1.5 FZB (16x)
  • Page 61 4 Mechanical installation Manusa Visio DIN 6921 (M6SF) DIN 6921 (M6SF) M6x14 FZB 10.9 (6x) M6x8 FZB 10.9 (6x) Nut M6 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (12x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) Screw Screw Washer Bracket 4 Connecting bracket Screw 1019202-DIen-3.0...
  • Page 62 4 Mechanical installation Portalp 2000B ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) DIN 7500 Original screws M6x10 FZB 10.9 (6x) and nuts (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (8x) Screw Mounting plate Screw...
  • Page 63 4 Mechanical installation Porte Automatiche GTS-L/-P M6 (6x) DIN 6921 (M6SF) ISO 7089 (BRB) M6x14 FZB 10.9 (6x) 6.4x12x1.5 FZB (6x) 10.5 Make M6 threads on the original door carriages DIN 7500 DIN 6921 (M6SF) M6x10 FZB 10.9 (6x) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (28x) DIN 7500...
  • Page 64 4 Mechanical installation Porte Automatiche GTV ISO 7089 (BRB) ISO 4035 (ML6M) 6.4x12x1.5 FZB (6x) M6 FZB (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (8x) DIN 6921 (M6SF) M6x14 FZB 10.9 (4x)
  • Page 65 4 Mechanical installation Record STA7 Make M6 threads on the steel beam manually. original Original screws or DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) Original screws DIN 7500 M6x10 FZB 10.9 (4x) Screw Mounting bracket Screw Screw...
  • Page 66 4 Mechanical installation Record STA8 Make M6 threads on the steel beam manually. original Original screws or DIN 6921 (M6SF) Original screws M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (8x) Screw Mounting bracket Screw Screw...
  • Page 67 4 Mechanical installation Record STA9/STA10 Make M6 threads on the steel beam manually. original Original screws or DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 6921 (M6SF) M6x14 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw Mounting bracket...
  • Page 68 4 Mechanical installation Record STA11 M6 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (6x) DIN 6921 (M6SF) M6x14 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw...
  • Page 69 4 Mechanical installation Record STA12/STA14 Steel Make M6 threads on the steel beam manually. original Original screws or DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 4035 (ML6M) M6 FZB (4x) DIN 6921 (M6SF) M6x14 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x)
  • Page 70 4 Mechanical installation Record STA12/STA14 AL Original or DIN 6921 (M6SF) Nut M6 M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) Nut M6 6.4x12x1.5 FZB (12x) DIN 6921 (M6SF) M6x14 FZB 10.9 (4x) DIN 7500 M6x16 FZB 10.9 (4x) Screw Screw...
  • Page 71 4 Mechanical installation Record STA13 ISO 4035 (ML6M) DIN 6921 (M6SF) M6 FZB (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 ISO 4035 (ML6M) M6x10 FZB 10.9 (4x) M6 FZB (4x) ISO 7089 (BRB) 6.4x12x1.5 FZB (4x) DIN 6921 (M6SF) M6x14 FZB 10.9 (4x)
  • Page 72 4 Mechanical installation Record STA15 ISO 4035 (ML6M) DIN 6921 (M6SF) M6 FZB (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 4035 (ML6M) M6 FZB (4x) DIN 6921 (M6SF) M6x14 FZB 10.9 (4x) DIN 7500 M6x10 FZB 10.9 (4x) Screw Mounting bracket...
  • Page 73 4 Mechanical installation Record STA16/17 Note! * Cut the original beam to several pieces. Bi-parting 2/3 of the original beam for backbone assembly. 1/6 of the original beam for tension wheel. 1/6 of the original beam for belt lock. Left opening 2/3 of the original beam for backbone assembly.
  • Page 74 4 Mechanical installation Record STA19 DIN 6921 (M6SF) Nut M6 (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (24x) DIN 7500 M6x20 FZB 10.9 (4x) Screw Screw Washer Screw Connecting bracket Bracket 4 Issue 2020-09-28 1019202-DIen-3.0...
  • Page 75 4 Mechanical installation Record STA20 DIN 6921 (M6SF) DIN 6921 (M6SF) Nut M6 (6x) M6x10 FZB 10.9 (6x) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (8x) DIN 6921 (M6SF) M6x10 FZB 10.9 (4x) Screw Washer Connecting bracket Connecting bracket Bracket 4 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 76 4 Mechanical installation Record STA21 DIN 6921 (M6SF) DIN 6921 (M6SF) Nut M6 (6x) M6x10 FZB 10.9 (6x) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (8x) DIN 6921 (M6SF) M6x12 FZB 10.9 (4x) Screw Screw Washer Screw Connecting bracket Bracket 4 Issue 2020-09-28 1019202-DIen-3.0...

  • Page 77: Tormax Tmp

    4 Mechanical installation Tormax TMP ISO 7089 (BRB) DIN 6921 (M6SF) 6.4x12x1.5 FZB (6x) M6x12 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (4x) DIN 7500 M6x10 FZB 10.9 (8x) Screw Bracket 1 Screw...

  • Page 78: Tormax Tx/Tm/Tmx

    4 Mechanical installation Tormax TX/TM/TMX Make M6 threads on the steel beam manually. original 117.5 DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) Original screws or DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (8x) Screw Connecting bracket Screw Mounting bracket Connecting bracket...

  • Page 79: Tormax Tep/Txp

    4 Mechanical installation Tormax TEP/TXP DIN 6921 (M6SF) ISO 7089 (BRB) M6x12 FZB 10.9 (6x) 6.4x12x1.5 FZB (6x) DIN 7500 M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (20x) DIN 6921 (M6SF) M6x16 FZB 10.9 (4x) Screw Mounting plate...

  • Page 80: Waldoor Ec

    4 Mechanical installation Waldoor EC 152.4 DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x) Screw Mounting bracket Screw Screw Connecting bracket Issue 2020-09-28 1019202-DIen-3.0...

  • Page 81: Waldoor Uc

    4 Mechanical installation Waldoor UC DIN 6921 (M6SF) ISO 7089 (BRB) ISO 7089 (BRB) DIN 7500 M6x14 FZB 10.9 (6x) 6.4x12x1.5 FZB (18x) 6.4x12x1.5 FZB (6x) M6x10 FZB 10.9 (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (8x)

  • Page 82: Waldoor Uws 800

    4 Mechanical installation Waldoor UWS 800 ISO 4035 (ML6M) ISO 7089 (BRB) M6 FZB(6x) 6.4x12x1.5 FZB (6x) DIN 7500 DIN 6921 (M6SF) M6x10 FZB 10.9 (6x) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (8x) Screw Mounting plate Screw...

  • Page 83: Waldoor Uws 2400

    4 Mechanical installation Waldoor UWS 2400 DIN 7500 ISO 7089 (BRB) M6x10 FZB 10.9 (6x) 6.4x12x1.5 FZB (6x) 10.5 DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (28x) DIN 7500 M6x10 FZB 10.9 (8x) Screw Bracket 1 Screw Mounting bracket Washer...

  • Page 84: Ditec Valor (Escape Route)

    4 Mechanical installation Ditec VALOR (escape route) ISO 4035 (ML6M) ISO 7089 (BRB) M6 FZB (6x) 6.4x12x1.5 FZB (6x) DIN 6921 (M6SF) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (6x) ISO 7089 (BRB) 6.4x12x1.5 FZB (40x)

  • Page 85: Ditec Bis O

    4 Mechanical installation Ditec Bis O ISO 4035 (ML6M) ISO 7089 (BRB) M6 FZB (6x) 6.4x12x1.5 FZB (6x) DIN 7500 DIN 6921 (M6SF) M6x10 FZB 10.9 (6x) M6x12 FZB 10.9 (6x) Cut Line Original screws DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x)

  • Page 86: Ditec Bis V

    4 Mechanical installation Ditec Bis V ISO 4035 (ML6M) ISO 7089 (BRB) M6 FZB (6x) 6.4x12x1.5 FZB (6x) DIN 7500 DIN 6921 (M6SF) M6x10 FZB 10.9 (6x) M6x12 FZB 10.9 (6x) DIN 6921 (M6SF) M6x8 FZB 10.9 (6x) DIN 7500 M6x10 FZB 10.9 (4x)

  • Page 87: Ditec Ks800Btx Additional Bracket Kit For Tormax Imotion 2202

    4 Mechanical installation Ditec KS800BTX additional bracket kit for Tormax iMotion 2202 4.2.1 Preparing the components • Components of KS200 x 16 x 16 Tooth belt Slack reducer (Not needed, if belt lock equipped) Belt clamp Backbone assembly Universal transmission bracket 1019202-DIen-3.0...
  • Page 88 4 Mechanical installation • Components of TORMAX iMotion 2202 Belt Tension Screw: DIN 7500 M5x10 Nut: DIN 985 M6 (M6M) Nut: M6 Screw: ISO 14581 (MFT) M6x12 Drive unit plate Transmission bracket Electronic mounting plate Nut: M5 Issue 2020-09-28 1019202-DIen-3.0...

  • Page 89: Preparing

    4 Mechanical installation 4.2.2 Preparing a Dismount the original drive system, following components should be retained: door carriages (1), beam (2), cover set (3), door stops (4), cable holders (5), nuts (11) and screws (12). Note! If there are not enough nuts (11) and screws (12), use the nuts (35) and the screws (36) to replace.

  • Page 90: The Iou (Ks902Mp) And The Battery (Ks902Bat2) Installation

    4 Mechanical installation 4.2.3 The IOU (KS902MP) and the battery (KS902BAT2) installation Note! IOU must be selected when using bi-stable lock. a Remove the brackets for the IOU and battery. Fix the IOU (7) and the battery (8) to the main control assembly (14) with the screws (9) and (10).

  • Page 91: Fix The Nuts And Screws On The Drive Unit Kit And The Main Control Assembly

    4 Mechanical installation 4.2.4 Fix the nuts and screws on the drive unit kit and the main control assembly a Take off the drive unit from the Backbone assembly (40), then fix it onto drive unit plate (57) with the original screws and washeres. Backbone assembly Drive unit plate 1019202-DIen-3.0...
  • Page 92 4 Mechanical installation b Take off the PSU from the Backbone assembly (40), then fix it onto drive unit plate (57) with the original screws and other components. Backbone assembly Drive unit plate Issue 2020-09-28 1019202-DIen-3.0...
  • Page 93 4 Mechanical installation c Take off the MCU from the Backbone assembly (40), then fix it onto electronic mounting plate (58) with the original screws and washeres. Backbone assembly Electronic mounting plate 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 94 4 Mechanical installation d Fix the nuts (11) to the drive unit kit (13) and main control assembly (14) with screws (12), but do not tighten the screws (12). M5 (3x) M5x10 (3x) M5 (2x) M5x10 (2x) Screw Drive unit kit (HD or RG) Main control assembly Issue 2020-09-28 1019202-DIen-3.0...

  • Page 95: Fix The Drive Unit Kit And The Main Control Assembly

    4 Mechanical installation 4.2.5 Fix the drive unit kit and the main control assembly a Lift the drive unit kit (13) and main control assembly (14) to the beam (2), Then tighten the screws (12) with a torque of 6 Nm. M5 (5x) M5x10 (5x) Beam...

  • Page 96: Fix The Tension Wheel Assembly

    4 Mechanical installation 4.2.6 Fix the tension wheel assembly a Fix the nuts (11) to the tension wheel assembly (15) with screws (12), but do not tighten the screws (12). Lift the tension wheel assembly (15) to the beam (2), do not tighten the screws (12) fully, so it shall be able to slide along the beam (2).

  • Page 97: Fix The Transmission Brackets

    4 Mechanical installation 4.2.7 Fix the transmission brackets a Unscrew the existing screws (24), fix the transmission brackets (27) and the universal transmis- sion brackets (28) to the door carriages (1) with the screws (24) and (26). Note! The door leaves should be holded firmly when unscrew the the existing screws (24) on the door carriers (1).

  • Page 98: Placement Of The Transmission Brackets

    4 Mechanical installation 4.2.8 Placement of the transmission brackets Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the inner belt. The transmission bracket (16) on the right door leaf shall be connected to the outer belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the inner belt.

  • Page 99: Attachment Of The Tooth Belt

    4 Mechanical installation 4.2.9 Attachment of the tooth belt a Cut the tooth belt (18) to the right length if needed. Route the tooth belt (18) around the drive unit pulley (19) and around the tension wheel assembly (15). b For bi-parting doors the belt ends are joined with the belt clamp (20) in the outer part of the tooth belt (18).

  • Page 100: Checking And Adjusting The Belt Tension

    4 Mechanical installation 4.2.10 Checking and adjusting the belt tension a Loosen the fixing screw (32) without removing it. b Screw the adjustment screw (33) to its outmost position. c Tension the tooth belt (18) by pulling the tension wheel assembly (15) by hand. Tighten the screws (12) with a torque of 6 Nm.

  • Page 101: Bi-Parting Operators

    4 Mechanical installation 4.2.11 Bi-parting operators a Put doors in fully closed position. Make sure that the doors trailing edge is align with the side light. b Click the belt clamp (20) into position in the inner transmission bracket (16). c Check door panels for proper centering in the fully closed and opened positions.

  • Page 102: Attachment Of Slack Reducer

    4 Mechanical installation 4.2.12 Attachment of slack reducer Attach the slack reducer between the eighth and ninth belt tooth on each side of the low transmis- sion bracket. If two slack reducers are needed put the second slack reducer in the same way under the upper transmissions bracket.

  • Page 103: Install The Belt Lock (Ksfb3Lock) (Option)

    4 Mechanical installation 4.2.13 Install the belt lock (KSFB3LOCK) (option) a Fix the nuts (11) to the belt lock (21) with screws (12), but do not tighten the screws (12). Lift the tooth belt lock (21) to the beam (2), then tighten the screws (12) with a torque of 6 b Fix the belt to belt lock (21).

  • Page 104: Ks800Bgz Additional Bracket Kit For Geze Slimdrive Sl Nt

    4 Mechanical installation For electrical connection, start up and parameter setting, please refer to DAS200 Installation Manual using the following QR code. https://www.ditecentrematic.com/Entrematic/ditecentrematicCOM/QR/Multilan- guages/DAS200/DitecDAS200.pdf KS800BGZ additional bracket kit for GEZE Slimdrive SL NT 4.3.1 Preparing the components • Components of KS200 x 16 x 16 Tooth belt...
  • Page 105 4 Mechanical installation • Components of GEZE Slimdrive Screw: DIN 7500 M4x6 Cable bracket (Use them to replace if needed.) Screw: ISO 14585 ST 4.2x9.5 Screw: ISO 4014 (M6S) M6x8 Screw: ISO 14581 (MFT) M6x12 Screw: DIN 6921 (M6SF) M6x10 Screw: DIN 7500 M5x10 Tension wheel assembly Nut: M6...

  • Page 106: Preparing

    4 Mechanical installation 4.3.2 Preparing a Dismount the original drive system, following components should be retained: door carriages (1), beam (2), cover set (3), square nuts (4), door stops (5) and extension beams (6). Note! If there are not enough square nuts (4), use the nuts (37) to replace. Door carriage Beam Cover set...

  • Page 107: Exchange The Extension Beams

    4 Mechanical installation 4.3.3 Exchange the extension beams a Exchange the extension beams (6). Extension beam 1019202-DIen-3.0 Issue 2020-09-28...

  • Page 108: Fix The Psu (Power Supply Unit) And Drive Unit Kit

    4 Mechanical installation 4.3.4 Fix the PSU (power supply unit) and drive unit kit a Take off the PSU from the Backbone assembly (40), then fix it onto PSU bracket (41) with the original screws and washeres. Backbone assembly PSU bracket Issue 2020-09-28 1019202-DIen-3.0...
  • Page 109 4 Mechanical installation b Take off the drive unit from the Backbone assembly (40), then fix it onto drive motor mounting plate (42) with the original screws, washeres and other components. Backbone assembly Drive motor mounting plate 1019202-DIen-3.0 Issue 2020-09-28...
  • Page 110 4 Mechanical installation c Fix the PSU (14) and the drive unit kit (13) onto the extension beam (6) with square nuts (4) and screws (12). Then tighten the screws (12) with a torque of 10 Nm. M6 (4x) DIN 6921 (M6SF) M6x10 (4x) Square nut Extension beam...

  • Page 111: Fix The Mounting Plate And Mcu (Control Unit)

    4 Mechanical installation 4.3.5 Fix the mounting plate and MCU (control unit) a Fix the mounting plate (24) to the extension beam (6) with square nuts (4) and screws (25), then fix the MCU (26) onto the mounting plate (24) with the original screws (9) and washeres. M6 (2x) ISO 7046 (MFX) M6x10 (2x)

  • Page 112: Iou (Ks902Mp) And The Battery (Ks902Bat2) Installation

    4 Mechanical installation 4.3.6 IOU (KS902MP) and the battery (KS902BAT2) installation Note! The IOU must be selected when using bi-stable lock. a Remove the brackets for the IOU and battery. b Fix the IOU (7) and the battery (8) to the mounting plate (24) with screws (9) and (10). DIN 7500 M4x55 (4x) DIN 7500...

  • Page 113: Fix The Tension Wheel Assembly

    4 Mechanical installation 4.3.7 Fix the tension wheel assembly a Fix the tension wheel assembly (15) to the extension beam (6) with the square nuts (4) and the screws (32). Do not tighten the screws (32) fully, it shall be possible to slide the tension wheel (15) along the extension beam (6).

  • Page 114: Fix The Transmission Brackets

    4 Mechanical installation 4.3.8 Fix the transmission brackets a Unscrew the existing screws (29), fix the transmission brackets (27) and the universal transmis- sion brackets (28) to the door carriages (1) with the existing screws (29) and the screws (11). Note! If there are not enough existing screws (29), use the screws (38) to replace.

  • Page 115: Placement Of The Transmission Brackets

    4 Mechanical installation 4.3.9 Placement of the transmission brackets Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the upper belt. The transmission bracket (16) on the right door leaf shall be connected to the lower belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the upper belt.

  • Page 116: Attachment Of The Tooth Belt

    4 Mechanical installation 4.3.10 Attachment of the tooth belt a Cut the tooth belt (18) to the right length if needed. Route the tooth belt (18) around the drive unit pulley (19) and the tension wheel (33). b For bi-parting doors the belt ends are joined with the belt clamp (20) in the lower part of the tooth belt (18).

  • Page 117: Checking And Adjusting The Belt Tension

    4 Mechanical installation 4.3.11 Checking and adjusting the belt tension a Loosen the fixing screw (34) without removing it. b Screw the adjustment screw (35) to its outmost position. c Tension the tooth belt (18) by pulling the tension wheel assembly (15) by hand. Tighten the screws (32) with a torque of 10 Nm.

  • Page 118: Bi-Parting Operators

    4 Mechanical installation 4.3.12 Bi-parting operators a Put doors in fully closed position. Make sure that the doors trailing edge is align with the side light. b Click the belt clamp (20) into the transmission bracket (16) on upper. c Check door panels for proper centering in the fully closed and opened positions. Tension wheel assembly Transmission bracket Tooth belt...

  • Page 119: Attachment Of Slack Reducer

    4 Mechanical installation 4.3.13 Attachment of slack reducer Attach the slack reducer between the eighth and ninth belt tooth on each side of the low transmis- sion bracket. If two slack reducers are needed put the second slack reducer in the same way under the upper transmissions bracket.

  • Page 120: Install The Belt Lock (Ksfb4Lock) (Option)

    4 Mechanical installation 4.3.14 Install the belt lock (KSFB4LOCK) (option) a Fix the belt lock (21) to the extension beam (6) with square nuts (4) and screws (43). Then tighten the screws (43) with a torque of 10 Nm. Note! * Cut the extension beam to smaller pieces. Bi-parting 2/3 of the extension beam for backbone assembly.

  • Page 121: Fix The Cable Bracket

    4 Mechanical installation 4.3.15 Fix the cable bracket a Fix the cable brackets (30) to the beam (2) with screws (31). ISO 14585 ST 4.2x9.5 (5x) Beam Cable bracket Screw For electrical connection, start up and parameter setting, please refer to DAS200 Installation Manual using the following QR code.
  • Page 122 Entrematic Group AB, Lodjursgatan 10, SE-261 44 Landskrona, Sweden www.entrematic.com...

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