Index Subject Page General safety precautions Declaration of incorporation of partly completed machinery 2.1 Machinery Directive Technical data 3.1 Operating instructions Standard installation Dimensions Main components Installation 7.1 Preliminary checks 7.2 Base plate fastening 7.3 Geared motor installation 7.4 Rack installation 7.5 Lever stop installation and adjustment 7.6 Magnetic limit switches installation and adjustment 7.7 Rotary stop installation and adjustment...
1. General safety precautions This installation manual is intended for qualified personnel only. Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with applicable regulations. Before installing the product, carefully read the instructions. Bad installation could be hazardous.
The manufacturer Entrematic Group AB with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden declares that the automation system for Ditec CROSS18-19 sliding gates: has been constructed to be installed on a manual door to construct a machine pursuant to the Directive 2006/42/EC.
4. Standard installation Ref. Code Description Ditec CROSS18 230V gearmotor with rotary limit switch Ditec CROSS18E 230V gearmotor with lever limit switch / built-in control panel Ditec CROSS18VE 230V gearmotor with magnetic limit switch / built-in control panel Ditec CROSS19V...
5. Dimensions 6. Main components Ref. Code Description Motor Casing Control panel Manual release Pinion Rack stop Rotary stop group Lever stop group Magnetic limit switch group...
7. Installation The given operating and performance features can only be guaranteed with the use of DITEC accessories and safety devices.Unless otherwise specified, all measurements are expressed in millimetres (mm). 7.1 Preliminary checks Check the stability of the wing (derailing and lateral falls) and the sliding wheels and that the upper guides do not cause any friction.
Page 10
7.2 Base plate position - Insert the anchor ties onto the base plate and fix them with the supplied nuts. - Make a concrete base with the anchor ties and base plate embedded, which must be level and clean, following the measurements indicated in the diagram. NOTE: If the concrete base is already present, fix the base plate with expansion bolts M8 (not supplied) to allow height adjustment.
- Once fixing is complete, vertically adjust the gearmotor to give a play of 2-3 mm between the rack and the pinion. - CROSS18 only. Between the rack and the rack stop must be a play of 3 mm. - Secure the gearmotor with the nuts.
7.5 Lever stop installation and adjustment OPENING - Manually place the wing in the completely open position and fix the stop bracket [A] onto the rack so that the upper lever stop exceed for 2/3 times the length of the bracket. Repeat the operation with the wing fully closed.
Page 13
7.7 Rotary stop adjustment OPENING - With the gate open, turn the screw [A] so that cam [MA] activates the opening microswitch. - With the gate closed, turn the screw [C] so that cam [MC] activates the closing microswitch. NOTE: with the gate opened to the left (gearmotor side view) the microswitches are inverted [A] for closing [C] and opening.
7.8 Chain drive kit installation N.B.: Install the chain traction kit before securing the gearmotor to the base plate. - Release the gearmotor (see OPERATING INSTRUCTIONS). - Remove pinion for rack. - Fix the pinion supporting plate [A] to the gearmotor. - Insert the pinion [B] as illustrated in the diagram.
8. Electrical connections NOTE: the electrical connections and starting of the gearmotor are illustrated in the control panel in- stallation manual. CROSS18 CROSS18E CROSS18VE CROSS19V Control panel E1A - LOGICM LOGIC M Before connecting the power supply, make sure the plate data correspond to that of the mains power supply.
9. Routine maintenance plan Perform the following operations and checks every 6 months according to intensity of use of the automation. Visually check that the gate, the fixing brackets and existing structure have suitable mechanical strength and are in good condition. Check the gate-gearmotor alignment, the distance (2-3 mm) between the throat of the pinion and the crest of the rack.
All installation, maintenance and repair work must be documented and made available to the user. For the correct disposal of electric and electronic equipment, waste batteries and accumulators, the user must take such products to the designated municipal collection facilities. Ditec CROSS18-19 Sliding gates...
Page 18
Manual release instructions In the event of a fault or power failure, insert the key and turn it anticlockwise and completely open the hatch. Open the gate manually. To block the gate again, close the hatch, turn the key clockwise and remove the key. WARNING: the door wing block and release opera- 90°...
Page 19
All the rights concerning this material are the exclusive property of Entrematic Group AB. Although the con- tents of this publication have been drawn up with the greatest care, Entrematic Group AB cannot be held responsible in any way for any damage caused by mistakes or omissions in this publication. We reserve the right to make changes without prior notice.
Page 20
Entrematic Group AB Lodjursgatan 10 SE-261 44, Landskrona Sweden www.ditecentrematic.com...