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MODEL M1012
48" PAN AND BOX
BRAKE
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © NOVEMBER, 2004 BY WOODSTOCK INTERNATIONAL, INC. REVISED OCTOBER, 2007 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#6744BL
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Related Manuals for Woodstock SHOP FOX M1012
Summary of Contents for Woodstock SHOP FOX M1012
- Page 1 INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz COPYRIGHT © NOVEMBER, 2004 BY WOODSTOCK INTERNATIONAL, INC. REVISED OCTOBER, 2007 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
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Page 3: Table Of Contents
Contents INTRODUCTION ....................2 Woodstock Technical Support ................2 About Your New Pan and Box Brake ..............2 Specifications ....................3 Controls and Features ..................4 SAFETY ......................5 Standard Safety Instructions ................5 Safety Instructions for Pan and Box Brakes ............7 SET UP ......................8... -
Page 4: Introduction
We stand behind our machines! In the event that questions arise about your machine, parts are miss- ing, or a defect is found, please contact Woodstock International Technical Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob- lems and send out parts for warranty. -
Page 5: Specifications
M1012 48" Pan and Box Brake Specifications Height w/o Counterweight Attached ............... 48" Height with Counterweight Attached ..............69" Finger Sizes ............... (6) 3", (2) 4", (1) 25", Steel Shipping Weight ..................1300 Lbs. Footprint ..................... 56 ⁄ '' x 29'' Crate Size ............... -
Page 6: Controls And Features
M1012 48" Pan and Box Brake Controls and Features Figure . Main features of the Model M1012. 1. Bending Leaf 2. Clamping Leaf 3. Counterweight 4. Finger Blocks 5. Clamping Handles 6. Operating Handles 7. Bending Wing 8. Clamp Block... -
Page 7: Safety
M1012 48" Pan and Box Brake SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. - Page 8 M1012 48" Pan and Box Brake 13. Experiencing difficulties. If at any time you are experiencing difficulties performing the intended operation, stop using the tool! Then contact our Technical Support Department or ask a qualified expert how the operation should be performed. 14.
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Page 9: Safety Instructions For Pan And Box Brakes
M1012 48" Pan and Box Brake Safety Instructions for Pan and Box Brakes READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions. -
Page 10: Set Up
SHOP FOX Model M1012 has been carefully pack- ® aged for safe transporting. If you notice the machine has been damaged, please contact Woodstock International Technical Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz SUFFOCATION HAZARD! Immediately discard all plastic bags... -
Page 11: Inventory
If any parts are missing, find the part number in the back of this manual and contact Woodstock International, Inc. at 360-734-3482 or at Figure 3. Supports. tech-support@shopfox.biz... -
Page 12: Lifting
M1012 48" Pan and Box Brake Lifting • If you are unsure of how to lift this equipment safely, consult a qualified professional. The Model M1012 is • When lifting the pan and box brake, make sure the a heavy machine that weight is supported evenly with two or more lift- weighs approximate- ing devices. -
Page 13: Cleaning Machine
M1012 48" Pan and Box Brake Cleaning Machine The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus- based degreaser or with liberal amounts of WD-40 ®... -
Page 14: Mounting Main Body To Supports
M1012 48" Pan and Box Brake Mounting Main Body to Supports To mount the main body to the supports, do these steps: 1. Prepare for the main body placement by arranging the supports so they are standing rightside-up, are parallel with each other, and are spaced about four feet away from each other (see Figure 8). -
Page 15: Attaching Handles And Handlebar
M1012 48" Pan and Box Brake Attaching Handles and Handlebar To attach the handles and handlebar, do these steps: 1. Using four of the M10-1.5 x 40 hex bolts, 10mm lock washers, and 10mm flat washers, attach both oper- ating handles to the underside of the bending leaf, at the outermost pair of holes (see Figure 10). -
Page 16: Mounting Stop Rod
M1012 48" Pan and Box Brake Mounting Stop Rod To mount the stop rod, do these steps: 1. Insert the stop rod through the stop hub (see Figure 13). 2. Insert the short end of the stop rod through the hole in the bending leaf. -
Page 17: Mounting To Floor
M1012 48" Pan and Box Brake Mounting to Floor Although not required, we recommend that you mount your new pan and box brake to the floor. To ensure accurate operation results, make sure your mounting location is as level as possible and that you provide adequate work room all around the pan and box brake. -
Page 18: Aligning Fingers
M1012 48" Pan and Box Brake Aligning Fingers Finger alignment is critical to the results you will get with the bender during operation. The fingers can be aligned individually or all at once. (If you removed all the fingers for cleaning, follow the instructions for align- ing all of them at once. -
Page 19: Operations
M1012 48" Pan and Box Brake OPERATIONS General The Model M1012 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incor- rectly. The instructions in this section are written with the under- standing that the operator has the necessary knowledge and skills to operate this machine. -
Page 20: Spacing Fingers
M1012 48" Pan and Box Brake Figure 21. Setback adjustment knob (one of two) for clamping leaf. -18-... -
Page 21: Adjusting Clamping Pressure
M1012 48" Pan and Box Brake Adjusting Clamping Pressure The correct clamping pressure depends on the workpiece thickness. The ideal pressure will have medium/hard resistance while pulling the handle, but will lock into position easily at the end of the stroke—much like a pair of vice grips. -
Page 22: Setting Stop Collar
M1012 48" Pan and Box Brake Setting Stop Collar The stop collar (Figure 25) limits the amount that the bending leaf can travel during bending, thereby allowing you to repeat a bend at an exact angle. To use the stop collar, do these steps: 1. -
Page 23: Adjusting Counterweights
M1012 48" Pan and Box Brake 4. Lift up on the operation handles until the workpiece has reached the desired angle. Counterweights 5. Open the clamping leaf and remove the bent workpiece. Note: If a pan or box bend is desired, choose a fin- ger or a selection of fingers that are as close as pos- sible to the length of pan or box side lengths. -
Page 24: Maintenance
M1012 48" Pan and Box Brake MAINTENANCE Lubrication Regular periodic maintenance on your SHOP FOX Model ® M1012 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. There are four main areas to maintain on the Model M1012: 1) The unpainted cast iron surfaces, 2) the hing- es for the hold down and bending leaf assemblies, 3) the setback knob threads, and 4) counterweight threads. -
Page 25: Maintenance Schedule
M1012 48" Pan and Box Brake Maintenance Schedule Every Week • Oil all four hinges. Wipe up excess oil. Occasionally • Dab threads on setback knobs with white lithium grease. • Dab threads of counterweight shafts with white lithium grease. Maintenance Notes DATE MAINTENANCE PERFORMED... -
Page 26: Service
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Aligning Bending Wing... - Page 27 M1012 48" Pan and Box Brake 2. Use the bending leaf adjustment cap screws shown in Figure 31 to align the bending leaf flush with the clamp bar. 3. Tighten the bending leaf mounting screws. • If the entire length of the bending leaf is flush with the clamp block, then no further adjust- ments are necessary.
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Page 28: Parts
M1012 48" Pan and Box Brake PARTS � �� �� �� �� �� �� �� �� �� ���� � �� ���� �� �� ���� ���� �� �� �� ���� ���� �� ���� �� ���� ���� ���� ���� ���� �� �� �... -
Page 29: Parts List
M1012 48" Pan and Box Brake Parts List PART�# DESCRIPTION PART�# DESCRIPTION XPW08M FLAT�WASHER�16MM 24-4 XM1012024-4 25"�FINGER�BLOCK XPN09M HEX�NUT�M12-1.75 XPW04M FLAT�WASHER�10MM XPLW05M LOCK�WASHER�12MM 29-1 XM1012029-1 3"�LOWER�CLAMP�BAR XPW06M FLAT�WASHER�12MM 29-2 XM1012029-2 4"�LOWER�CLAMP�BAR XM1012005 RUBBER�HANDLE�GRIP 29-3 XM1012029-3 5"�LOWER�CLAMP�BAR XPN13M HEX�NUT�M16-2 32-1 XM1012032-1 3"�FINGER�BLOCK�JAW XM1012007 TAPER�PIN�4�X�4.6�X�30M 32-2... - Page 30 M1012 48" Pan and Box Brake PARTS ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���...
- Page 31 M1012 48" Pan and Box Brake Parts List PART�# DESCRIPTION PART�# DESCRIPTION XPLW05M LOCK�WASHER�12MM XPW06M FLAT�WASHER�12MM XM1012103 LOCK�COLLAR�M30-3.5 XM1012115 DOWEL�PIN�8�X�30MM XM1012104 HANDLEBAR XM1012116 OPERATING�HANDLE XPW06M FLAT�WASHER�12MM XPLW06M LOCK�WASHER�10MM XPB35M HEX�BOLT�M12-1.75�X�40 XPB35M HEX�BOLT�M12-1.75�X�40� XM1012107 LEFT�HINGE XM1012119 RIGHT�HINGE XM1012108 BENDING�WING XPSB47M CAP�SCREW�M10-1.5�X�40 XPSB72M CAP�SCREW�M10-1.5�X�30�...
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Page 32: Warranty
® with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products. -
Page 33: Warranty Registration
M1012 48" Pan and Box Brake Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. - Page 34 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
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