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Woodstock SHOP FOX M1049 Owner's Manual

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Summary of Contents for Woodstock SHOP FOX M1049

  • Page 1 All manuals and user guides at all-guides.com...
  • Page 2 All manuals and user guides at all-guides.com...

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com Table of Contents Contents INTRODUCTION ....................3 Woodstock Technical Support ................3 Machine Specifications ..................4 Controls and Features ..................7 SAFETY ......................8 Standard Machinery Safety Instructions ..............8 Additional Safety Instructions for Lathes ............10 Avoiding Potential Injuries ................
  • Page 4 All manuals and user guides at all-guides.com Setting RPM ....................30 RPM Chart ....................31 Setting Power Feed Rate ................32 Threading Setup ..................33 MAINTENANCE ....................34 General Maintenance ..................34 General Cleaning ..................34 General Lubrication ..................34 SERVICE ......................

  • Page 5: Introduction

    Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

  • Page 6: Machine Specifications

    All manuals and user guides at all-guides.com 02'(/ 0  ;  %(1&+ /$7+( 0RWRUV 0DLQ 7\SH 2SHQ )UDPH &DSDFLWRU 6WDUW ,QGXFWLRQ +RUVHSRZHU  +3 9ROWDJH 9 3KDVH 6LQJOH3KDVH $PSV $ 6SHHG  530 &\FOH  +] 1XPEHU RI 6SHHGV  3RZHU 7UDQVIHU  %HOW 'ULYH WR *HDU %HDULQJV 6KLHOGHG DQG /XEULFDWHG IRU /LIH 0DLQ 6SHFLILFDWLRQV...
  • Page 7 All manuals and user guides at all-guides.com 7KUHDGLQJ ,QIR 1XPEHU RI /RQJLWXGLQDO )HHGV  5DQJH RI /RQJLWXGLQDO )HHGV  ³  LQ 1XPEHU RI ,QFK 7KUHDGV  5DQJH RI ,QFK 7KUHDGV  ³  73, 1XPEHU RI 0HWULF 7KUHDGV  5DQJH RI 0HWULF 7KUHDGV  ³...
  • Page 8 All manuals and user guides at all-guides.com )HDWXUHV &KLS DQG 6SODVK *XDUG ,QFOXGHG +DUGHQHG DQG *URXQG &DVW ,URQ %HG 4XLFN &KDQJH *HDUER[ 2IIHUV XS WR  6WDQGDUG DQG  0HWULF 7KUHDGV IURP  WR  7KUHDGV 3HU ,QFK 7KUHDGLQJ 'LDO $FFHVVRULHV  :D\ 7RRO 3RVW  -DZ &KXFN ZLWK 7ZR 6HWV RI -DZV...

  • Page 9: Controls And Features

    All manuals and user guides at all-guides.com Controls and Features Model M1049 Benchtop lathe. A. Belt and Change Gear Access Door K. Chip Tray B. Belt Tension Lever L. Thread Dial C. ON/OFF and Spindle Direction Switch M. Half Nut Lever D.

  • Page 10: Safety

    All manuals and user guides at all-guides.com SAFETY For Your Own Safety, Read Manual Before Operating Machine Standard Machinery Safety Instructions Read and understand this Always wear hearing owner’s manual BEFORE using machine. protection when operating or observing Untrained users can be seriously hurt. loud machinery.
  • Page 11 All manuals and user guides at all-guides.com Untrained operators Unexpected movement during can be seriously hurt by machinery. Only operations greatly increases the risk of injury allow trained or properly supervised people and loss of control. Verify machines are to use machine. When machine is not being stable/secure and mobile bases (if used) are used, disconnect power, remove switch keys, locked before starting.

  • Page 12: Additional Safety Instructions For Lathes

    All manuals and user guides at all-guides.com Additional Safety Instructions for Lathes 1. AVOIDING INJURY: Read and understand this manual before operating this lathe. 2. AVOIDING LACERATIONS AND ENTANGLEMENT: Do not clear chips by hand. Use a brush, and never clear chips while the lathe is turning.

  • Page 13: Avoiding Potential Injuries

    All manuals and user guides at all-guides.com Avoiding Potential Injuries 3. Always wear face and eye protection 1. Always cover the bed ways, and when using this benchtop lathe. unplug the benchtop lathe when retooling. 4 Never use hands to stop or slow the 2.

  • Page 14: Electrical

    All manuals and user guides at all-guides.com ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available.

  • Page 15: Grounding Requirements

    All manuals and user guides at all-guides.com Grounding Requirements GROUNDED 110V 5-15 RECEPTACLE This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides Grounding Prong a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 16: Setup

    All manuals and user guides at all-guides.com SETUP Inventory The following is an inventory of the accessories shipped with your ® Model M1049 Benchtop lathe. Installed Accessories (Figure 7) A. 4" Three-Jaw Chuck ........1 B. 4-Way Tool Post ..........1 C. Compound Rest ..........1 D.

  • Page 17: Machine Placement

    All manuals and user guides at all-guides.com Machine Placement Cleaning Machine The table and other unpainted parts of your This machine distributes a heavy load in a small footprint. Some lathe are coated with a waxy grease that protects them from corrosion during shipment. residential floors may require additional Clean this grease off with a solvent cleaner or bracing to support both machine and...

  • Page 18: Uncrating & Lifting

    All manuals and user guides at all-guides.com Uncrating & Lifting This benchtop lathe has been carefully crated. If you notice it has been damaged, contact your authorized dealer immediately. 1. Remove the crate sides. 2. Unbolt the benchtop lathe from the pallet. 3.

  • Page 19: Test Run And Break-In

    All manuals and user guides at all-guides.com Test Run and Break-In The purpose of the test run is to make sure the benchtop lathe and safety features operate correctly before proceeding with additional setup. To begin the test run procedure, do these steps: Make sure the benchtop lathe is lubricated.

  • Page 20: Lathe Operations

    All manuals and user guides at all-guides.com LATHE OPERATIONS General The Model M1049 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowl- edge and skills to operate this machine.

  • Page 21: Chuck And Faceplate Mounting

    All manuals and user guides at all-guides.com Chuck and Faceplate Mounting The three-jaw scroll chuck has hardened steel jaws that self-center the workpiece. An extra set of jaws is included for machining larger workpieces. The four-jaw chuck also has hardened steel jaws but are adjusted independently to hold an off-center workpiece.

  • Page 22: Replacing Jaws

    All manuals and user guides at all-guides.com Replacing Jaws The three-jaw scroll chuck has removable hardened steel jaws (Figure 13). The outside of the jaws are used to hold the workpiece from the outer diameter. Numbered from 1–3, the jaws must be used in the matching numbered jaw guides, see Figure 14.

  • Page 23: Using The Four-Jaw Chuck

    All manuals and user guides at all-guides.com Using the Four-Jaw Chuck To install the four-jaw chuck, do these steps: Refer to the procedures to mount the four-jaw chuck. To load a workpiece in the four-jaw chuck, do these steps: 1. Using the chuck key, open each jaw so the workpiece will lay flat against the chuck face and will be roughly centered.

  • Page 24: Using The Faceplate

    All manuals and user guides at all-guides.com Using the Faceplate The faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the faceplate. To install the faceplate, do these steps: Refer to the procedures to mount the four-jaw chuck.

  • Page 25: Using The Tailstock

    All manuals and user guides at all-guides.com Using the Tailstock The tailstock (Figure 18) can be used to support Quill Lock Lever workpieces with the use of a live or dead center. Using an MT#2 drill chuck and a drill bit, the lathe can drill or bore holes in the center of a part.

  • Page 26: Tailstock Alignment

    All manuals and user guides at all-guides.com To setup the tailstock to cut tapers, do these steps: 1. Lock the tailstock in position. 2. Alternately loosen and tighten the left and right offset adjustment screws until the desired offset is Left Offset indicated on the scale (see Figure 19).
  • Page 27 All manuals and user guides at all-guides.com 7. Measure the stock with a micrometer. • If the stock diameter is thicker at the tailstock end, the tailstock needs to be moved toward you half the distance of the amount of the taper (see Figure 21).

  • Page 28: Using Centers

    All manuals and user guides at all-guides.com Using Centers The MT#2 dead center is used in the tailstock, and the MT#3 in the lathe spindle. When used in the tailstock, make sure to keep the dead center tip and workpiece lubricated to prevent tip galling.

  • Page 29: Using The Steady Rest

    All manuals and user guides at all-guides.com Using the Steady Rest The steady rest serves as a support for long shafts. The Finger Lock Nut steady rest can be placed anywhere along the length of the ways. Adjustment To use the steady rest, do these steps: Knob 1.

  • Page 30: Setting Compound Slide

    All manuals and user guides at all-guides.com Setting Compound Slide The compound slide is used to cut tapers on parts or to set the proper infeed angle when threading. It may also be used to cut specific lengths longitudinally, when set Hex Nut parallel to the spindle axis.

  • Page 31: Using Manual Feed

    All manuals and user guides at all-guides.com Using Manual Feed You can manually move the cutting tool around the Compound Slide Handwheel workpiece with the three handwheels shown in Figure 30. Longitudinal Handwheel Cross Feed Handwheel The longitudinal handwheel moves the carriage left or right along the bed.

  • Page 32: Setting Rpm

    All manuals and user guides at all-guides.com Setting RPM Cutting Speeds for High Speed Steel (HSS) Cutting Tools To determine and set the needed cutting RPM, do Cutting Speed Workpiece Material these steps: (sfm) Aluminum & alloys 1. Use the table in Figure 31 to determine the cutting Brass &...

  • Page 33: Rpm Chart

    All manuals and user guides at all-guides.com RPM Chart -31-...

  • Page 34: Setting Power Feed Rate

    All manuals and user guides at all-guides.com Setting Power Feed Rate The carriage has longitudinal power feed capability of 0.0047, 0.0063, 0.0078, and 0.012 inches per revolution of the chuck. All directions reverse when spindle rotation is reversed. 34 Gearbox selector in position . To set and engage the power feed, do these steps: 1.

  • Page 35: Threading Setup

    All manuals and user guides at all-guides.com Threading Setup This lathe can cut inch and metric threads. It is equipped with a thread dial that lets you know where to re-engage Thread Dial the half nut when cutting most inch threads. The thread dial makes sure the cutting tool falls back into the same groove that has been just cut.

  • Page 36: Maintenance

    All manuals and user guides at all-guides.com MAINTENANCE General Maintenance Regular periodic maintenance of your benchtop lathe will ensure optimum performance. Make a habit of inspecting your machine each time you use it. Loose mounting bolts and chuck. Worn switch or safety features. Worn or damaged cords and plugs.
  • Page 37 All manuals and user guides at all-guides.com For daily lubrication, use a manual oil gun with a general 10W machine oil to lubricate the following 13 ball oiler fit- tings and the 4 oil cups. Wipe off all oil ball fittings with a rag, and then oil the following locations: •...

  • Page 38: Service

    All manuals and user guides at all-guides.com SERVICE Cross Slide Backlash Backlash is the amount of play found in a lead screw. It can be found by turning the cross slide handwheel in one direction, and then turning the handwheel the other direction.

  • Page 39: Replacing The V-Belt

    All manuals and user guides at all-guides.com Replacing the V-Belt To replace the V-belt, do these steps: 1. DISCONNECT POWER TO THE LATHE! 2. Open the change gear access door. 3. Move the belt tension lever shown Figure 46 to release belt tension.

  • Page 40: Electrical Safety Instructions

    These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

  • Page 41: Wiring Diagram

    All manuals and user guides at all-guides.com Wiring Diagram Spindle Switch Read Page 38 STOP Before Wiring Motor -39-...

  • Page 42: Troubleshooting

    All manuals and user guides at all-guides.com Troubleshooting This section covers the most common lathe problems. DO NOT make any adjustments until the lathe is disconnected from power and all moving parts have come to a com- plete stop. If you need help or are unsure of procedures, call our Technical Support Line at (360) 734-3482.
  • Page 43 All manuals and user guides at all-guides.com Operation and Work Results Entire machine 1. Workpiece is unbalanced. 1. Reinstall workpiece so it is as centered with the vibrates exces- spindle bore as possible. sively upon 2. Worn or broken gear present. 2.
  • Page 44 All manuals and user guides at all-guides.com Loud, repetitious 1. Pulley set screws or keys are missing or 1. Inspect keys and set screws. Replace or tighten if noise coming loose. necessary. from machine 2. Tighten fan or shim cover, or replace items. at or near the 2.

  • Page 45: Parts

    All manuals and user guides at all-guides.com PARTS Drive Belt PART # DESCRIPTION PART # DESCRIPTION XM1049001 BRACKET PLATE XM1049019 MOTOR PULLEY WASHER XPCAP15M CAP SCREW M5-.8 X 20 XPLW03M LOCK WASHER 6MM XM1049003 IDLER PULLEY SHAFT XPCAP06M CAP SCREW M6-1 X 25 XPW04M FLAT WASHER 10MM XM1049022...

  • Page 46: Belt Tensioner

    All manuals and user guides at all-guides.com Belt Tensioner 66V2 65V2 PART # DESCRIPTION PART # DESCRIPTION XM1049053 AXLE BRACKET XM1049064 STEPPED SPRING BOLT XP6001ZZ BALL BEARING 6001ZZ 65V2 XM1049065V2 TENSIONING CAM V2.08.07 XM1049056 ROLLER 66V2 XM1049066V2 CAP SCREW M6-1 X 25 XPR03M EXT RETAINING RING 12MM XPSS20M...

  • Page 47: Change Gears

    All manuals and user guides at all-guides.com Change Gears PART # DESCRIPTION PART # DESCRIPTION XM1049101 BRACKET XM1049113 SPACER XM1049102 T-NUT M6-1 XPW03M FLAT WASHER 6MM XPW03M FLAT WASHER 6MM XPCAP04M CAP SCREW M6-1 X 10 XM1049104 SHAFT XPLW03M LOCK WASHER 6MM XM1049105 KEYED BUSHING XPCAP48M...

  • Page 48: Headstock

    All manuals and user guides at all-guides.com Headstock 701-2 701-1 PART # DESCRIPTION PART # DESCRIPTION XM1049151 HEADSTOCK HOUSING XM1049171 GEAR 40T XM1049152 3-JAW CHUCK BACK PLATE XM1049172 GEAR 28T XM1049153 SPINDLE XPSTB006M STEEL BALL 4MM XM1049154 KEY 8 X 5 X 40 XPCAP40 CAP SCREW 3/8-16 X 3-1/4 XM1049155...

  • Page 49: Quick-Change Gearbox

    All manuals and user guides at all-guides.com Quick-Change Gearbox PART # DESCRIPTION PART # DESCRIPTION XM1049201 GEARBOX HOUSING XM1049225 LOCATING PIN XM1049202 SHAFT XM1049226 COMPRESSION SPRING D9-3.5 X 37 XPK13M KEY 5 X 5 X 70 XM1049227 BUSHING XM1049204 BUSHING XM1049228 KNURLED KNOB XM1049205...

  • Page 50: Apron

    All manuals and user guides at all-guides.com Apron Front View Rear View 317A -48-...
  • Page 51 All manuals and user guides at all-guides.com Apron Parts List PART # DESCRIPTION PART # DESCRIPTION XM1049251 APRON CASTING XM1049307 HALF NUT GUIDE BAR XM1049253 WORM XPR39M EXT RETAINING RING 8MM XPK52M KEY 3 X 3 X 15 XPCAP16M CAP SCREW M4-.7 X 16 XPN04M HEX NUT M4-.7 XPSS24M...

  • Page 52: Saddle & Cross Slide

    All manuals and user guides at all-guides.com Saddle & Cross Slide PART # DESCRIPTION PART # DESCRIPTION XM1049351 SADDLE XPSS22M SET SCREW M4-.7 X 12 XM1049352 CROSS SLIDE XPN04M HEX NUT M4-.7 XM1049353 CROSS SLIDE GIB XM1049374 SADDLE GIB CLAMP XM1049354 CROSS SLIDE LEADSCREW NUT XPW03M...

  • Page 53: Compound Rest & Tool Post

    All manuals and user guides at all-guides.com Compound Rest & Tool Post PART # DESCRIPTION PART # DESCRIPTION XM1049401 COMPOUND REST BODY XPW01M FLAT WASHER 8MM XM1049402 SWIVEL BASE XM1049422 COMPRESSION SPRING D13.5-5.5 X 36 XM1049403 COMPOUND REST GIB XM1049423 LEADSCREW XM1049404 CLAMPING RING...

  • Page 54: Tailstock

    All manuals and user guides at all-guides.com Tailstock PART # DESCRIPTION PART # DESCRIPTION XM1049450 COMPLETE TAILSTOCK ASSEMBLY XM1049464 TAILSTOCK BASE XM1049451 QUILL XM1049465 DOG-POINT SET SCREW M8-1.25 X 25 XM1049453 LEADSCREW XM1049466 HANDLE XM1049454 BUSHING XM1049467 HANDLE SCREW XM1049455 UPPER OFFSET PLATE XPK39M KEY 3 X 3 X 10...

  • Page 55: Steady Rest

    All manuals and user guides at all-guides.com Steady Rest Follow Rest 501A 551A PART # DESCRIPTION 501A XM1049501A STEADY REST ASSEMBLY PART # DESCRIPTION XM1049501 STEADY REST BODY 551A XM1049551A FOLLOW REST ASSEMBLY XM1049502 STEADY REST FINGER XM1049551 FOLLOW REST BODY XM1049503 STEPPED T-BOLT XM1049502...

  • Page 56: Bed

    All manuals and user guides at all-guides.com PART # DESCRIPTION PART # DESCRIPTION XM1049601 XPN03M HEX NUT M8-1.25 XM1049602 RACK XPSS12M SET SCREW M6-1 X 25 XPCAP18M CAP SCREW M4-.7 X 8 XPW03M FLAT WASHER 6MM XM1049604 LONGITUDINAL LEADSCREW XPN01M HEX NUT M6-1 XM1049605 BRACKET...

  • Page 57: Electrical & Tools

    All manuals and user guides at all-guides.com Electrical & Tools 662-1 719A 662-3 662-2 662-6 662-4 PART # DESCRIPTION PART # DESCRIPTION XM1049651 ELECTRICAL CABINET XM1049667 STRAIN RELIEF NUT M16-1 XPCAP50M CAP SCREW M5-.8 X 10 XPS09M PHLP HD SCR M4-,7 X 6 XPLW01 LOCK WASHER 5/16 XM1049669...

  • Page 58: Machine Labels

    All manuals and user guides at all-guides.com Machine Labels PART # DESCRIPTION PART # DESCRIPTION XM1049751 WARNINGS LABEL XM1049755 PINCH HAZARD LABEL XLABEL-04 ELECTRICITY LABEL XPPAINT-1 SHOP FOX WHITE TOUCH-UP PAINT XM1049753 TENSION LEVER NOTICE LABEL XM1049757 GROUPED WARNINGS LABEL XM1049754 MACHINE ID LABEL -56-...
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  • Page 62 All manuals and user guides at all-guides.com FOLD ALONG DOTTED LINE Place Stamp Here FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 63: Warranty

    All manuals and user guides at all-guides.com WARRANTY...
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