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Woodstock Shop fox W1856 Owner's Manual

12" x 18" variable-speed benchtop wood lathe
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MODEL W1856
12" X 18" VARIABLE-SPEED 
BENCHTOP WOOD LATHE
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 02/19)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © FEBRUARY, 2019 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#20187KB  Printed in China

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Summary of Contents for Woodstock Shop fox W1856

  • Page 1   MODEL W1856 12" X 18" VARIABLE-SPEED  BENCHTOP WOOD LATHE OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 02/19) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © FEBRUARY, 2019 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #20187KB  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........31 Woodstock Technical Support ....2 MAINTENANCE........33 Machine Specifications ......3 General .......... 33 Identification ........5 Cleaning & Protecting ......33 Controls & Components ......6 Lubrication ........33 SAFETY..........7 SERVICE..........34 Standard Machinery Safety Instructions ..7 General ..........

  • Page 4: Introduction

    Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

  • Page 5: Machine Specifications

    Model W1856 (For Machines Mfd. Since 02/19) MODEL W1856 12" X 18" VARIABLE SPEED BENCHTOP WOOD LATHE Product Dimensions Weight......................64 lbs. Width (side‐to‐side) x Depth (front‐to‐back) x Height......37 x 14‐1/2 x 16‐1/2 in. Footprint (Length x Width)................30‐1/2 x 8 in. Shipping Dimensions Type....................
  • Page 6 Model W1856 (For Machines Mfd. Since 02/19) Spindle Information Spindle Taper....................MT#2 Spindle Thread Size................. 1" x 8 TPI Spindle Thread Direction................. Right Hand Spindle Bore................7/16 in. (11.5mm) Type of Included Spindle Center............Spur and Cupped Tool Rest Information Tool Rest Width..................

  • Page 7: Identification

    Model W1856 (For Machines Mfd. Since 02/19) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. FRONT VIEW Quill Spindle Speed Quill Tailstock Headstock Handwheel Tachometer Handwheel Faceplate Tool Rest...

  • Page 8: Controls & Components

    Model W1856 (For Machines Mfd. Since 02/19) Controls.&.Components Spindle Speed Refer to Figures.1–4.and the following descriptions to Tachometer become familiar with the basic controls of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

  • Page 9: Safety

    Model W1856 (For Machines Mfd. Since 02/19) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator! Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.
  • Page 10 INTENDED.USAGE..Only use machine for its keep machine in good working condition. A intended purpose—never make modifications machine that is improperly maintained could without prior approval from Woodstock malfunction, leading to serious personal injury International. Modifying machine or using or death.

  • Page 11: Additional Safety For Wood Lathes

    Model W1856 (For Machines Mfd. Since 02/19) Additional.Safety.for.Wood.Lathes Serious.injury.or.death.can.occur.from.getting.entangled.in,.crushed.between,.or.struck.by.rotating. parts.on.a.lathe!.Rotating.workpieces.can.come.loose.and.strike.operator.or.bystanders.with.deadly. force.if.they.are.improperly.secured,.rotated.too.fast,.or.are.not.strong.enough.for.the.rotational. forces.required.for.turning..Improper.tool.setup.or.usage.can.cause.tool.kickback.or.grabbing,. resulting.in.impact.injury.or.entanglement..To.reduce.the.risk.of.operator.(or.bystander).injury.or. death,.anyone.operating.this.machine.MUST.completely.heed.the.hazards.and.warnings.below. VERIFY.WORKPIECE.INTEGRITY. Verify each TEST.NEW.SETUPS. Test each new setup by workpiece is free of knots, splits, nails, or starting spindle rotation at lowest speed and foreign material to ensure it can safely rotate standing to side of lathe until workpiece on spindle without breaking apart or causing reaches full speed and you can verify safe...

  • Page 12: Electrical

    Model W1856 (For Machines Mfd. Since 02/19) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The machine must be properly set up adequate power supply circuit is available.

  • Page 13: Grounding Requirements

    Model W1856 (For Machines Mfd. Since 02/19) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 120V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Grounding Pin Improper connection of the equipment-grounding wire will increase the risk of electric shock.

  • Page 14: Setup

    Model W1856 (For Machines Mfd. Since 02/19) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Needed.for.Setup The following are needed to complete the setup process, but are not included with your machine.

  • Page 15: Machine Placement

    Model W1856 (For Machines Mfd. Since 02/19) Machine.Placement Cleaning.Machine Workbench.Load The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that Refer to the Machine.Specifications for the prevents corrosion during shipment and storage. weight and footprint specifications of your This rust preventative works extremely well, but machine.

  • Page 16: Bench Mounting

    Model W1856 (For Machines Mfd. Since 02/19) Bench.Mounting Number.of.Mounting.Holes........4 Diameter.of.Mounting.Hardware.Needed.....6mm Bolt The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing Flat Washer accidental injury or damage.

  • Page 17: Assembly

    Model W1856 (For Machines Mfd. Since 02/19) Assembly Before beginning the assembly process, refer to Items. Quill Needed.for.Setup and gather everything you need. Handwheel Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable).

  • Page 18: Test Run

    Model W1856 (For Machines Mfd. Since 02/19) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE. If you find an unusual problem during the test run, understanding.

  • Page 19: Operations

    Model W1856 (For Machines Mfd. Since 02/19) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 20: Workpiece Inspection

    Model W1856 (For Machines Mfd. Since 02/19) Workpiece.Inspection Some workpieces are not safe to turn or may require modification before they are safe to turn. Before.turning,. inspect.all.workpieces.for.the.following: • Workpiece Type: This machine is intended for turning natural wood products. Never attempt to turn any composite wood materials, plastics, metal, stone, or rubber workpieces;...

  • Page 21: Adjusting Tailstock

    Model W1856 (For Machines Mfd. Since 02/19) Adjusting.Tailstock The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is tightened, a locking plate lifts up underneath the bed Always. operate. lathe. with. tailstock. and secures the tailstock in place.

  • Page 22: Adjusting Tool Rest

    Model W1856 (For Machines Mfd. Since 02/19) Adjusting.Tool.Rest The tool rest assembly consists of two components: the tool rest base (or banjo) and the tool rest. The tool rest base moves forward/backward and along the length of the Improperly. supported. or. positioned. lathe bed.

  • Page 23: Installing/Removing Headstock Center

    Model W1856 (For Machines Mfd. Since 02/19) Installing/Removing. Headstock.Center The included spur center installs in the headstock spindle with an MT#2 tapered fit. Items.Needed. Heavy Gloves/Clean Rag ........1 Knockout Rod ............1 Installing.Headstock.Center 1. DISCONNECT MACHINE FROM POWER! 2. Make sure mating surfaces of center and spindle are free of debris and oily substances before inserting center to ensure a good fit and reduce runout.

  • Page 24: Installing/Removing Tailstock Center

    Model W1856 (For Machines Mfd. Since 02/19) Installing/Removing. Tailstock.Center The included live center installs into the tailstock quill with an MT#2 tapered fit. Items.Needed. Heavy Gloves/Clean Rag ........1 Installing.Tailstock.Center 1. Loosen quill lock handle, and rotate handwheel until Quill Lock quill extends about 1", as shown in Figure.17.

  • Page 25: Removing/Installing Faceplate

    Model W1856 (For Machines Mfd. Since 02/19) Removing/Installing. Faceplate These instructions cover removing and installing the faceplate. To mount a workpiece to your faceplate, refer to Faceplate.Turning on Page.28. To. prevent. faceplate. and. workpiece. separating. from. spindle. during. Items.Needed. operation,. headstock. faceplate. MUST. Open-End Wrench 32mm........1 be.

  • Page 26: Adjusting Spindle Speeds

    Model W1856 (For Machines Mfd. Since 02/19) Adjusting.Spindle.Speeds Your lathe has three speed ranges for maximum turning options. These ranges are selected by changing belt positions on the motor and spindle pulleys, which Always. choose. correct. spindle. speed. are accessed through the rear and side covers on the for.your.operation..Using.wrong.speed.
  • Page 27 Model W1856 (For Machines Mfd. Since 02/19) To.change.spindle.speeds,.do.these.steps: 1. DISCONNECT MACHINE FROM POWER! Rear 2. Remove side access cover and rear access cover (see Access Figure 21). Cover Side Access Cover Figure.21. Belt access covers. 3. Loosen belt tension lock handle, then lift belt tension Belt lever all the way up and tighten belt tension lock Tension...

  • Page 28: Spindle Turning

    Model W1856 (For Machines Mfd. Since 02/19) Spindle.Turning Spindle turning is the operation performed when a workpiece is mounted between centers in the headstock and tailstock, as shown in Figure.24. Bowls, table legs, Damage. to. your. eyes. and. lungs. could. tool handles, and candlesticks are typical projects where result.from.using.this.machine.without.
  • Page 29 Model W1856 (For Machines Mfd. Since 02/19) 6. Drive spur center into end center mark of workpiece with a wood mallet to embed it at least ⁄ " into workpiece, as shown in Figure.27. 7. With workpiece still attached, insert spur center into headstock spindle (refer to Installing/Removing.

  • Page 30: Faceplate Turning

    Model W1856 (For Machines Mfd. Since 02/19) Faceplate.Turning Faceplate turning is when a workpiece is mounted to the faceplate, which is then mounted to the headstock spindle, as shown in Figure.28. This type of turning is usually done with open-faced workpieces like bowls or plates.

  • Page 31: Sanding/Finishing

    Model W1856 (For Machines Mfd. Since 02/19) To.mount.workpiece.on.backing.block,.do.these.steps: 1. Make backing block from a suitable size piece of scrap wood. Note: Faces of backing block must be flat and parallel with each other, or uneven surfaces will cause workpiece to spin eccentrically, causing unnecessary vibration and runout.

  • Page 32: Selecting Turning Tools

    Model W1856 (For Machines Mfd. Since 02/19) Selecting.Turning.Tools Lathe tools come in a variety of shapes and sizes, and usually fall into five major categories. Gouges—Mainly used for rough cutting, detail • cutting, and cove profiles. The rough gouge is a hollow, double-ground tool with a round nose, and the detail gouge is a hollow, double-ground tool with either a round or pointed nose.

  • Page 33: Accessories

    The following accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840- 8420 or at sales@woodstockint.com.
  • Page 34 Model W1856 (For Machines Mfd. Since 02/19) The M1090—6-Pc..Measuring.Set.is a must-have set for the serious or amateur hobbyist alike. Made of durable stainless steel, this set will enhance the accuracy of your wood turning dramatically. Includes: 6" inside caliper, 6" outside caliper, 6" straight dividers, 6" scale with pocket clip, fractional equivelant on back, 5"...

  • Page 35: Maintenance

    Model W1856 (For Machines Mfd. Since 02/19) MAINTENANCE General For optimum performance from this machine, this maintenance schedule must be strictly followed. Ongoing To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations: •...

  • Page 36: Service

    If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com. Tensioning.&.Replacing.
  • Page 37 Model W1856 (For Machines Mfd. Since 02/19) Replacing.Belt Belt-Tension 1.. DISCONNECT MACHINE FROM POWER! Lever 2. Remove side access cover and rear access cover. 3. Loosen belt-tension lock handle, then lift belt-tension lever and tighten belt-tension lock handle (see Figure.38). Belt-Tension 4..

  • Page 38: Aligning Pulleys

    Model W1856 (For Machines Mfd. Since 02/19) Aligning.Pulleys The motor and spindle pulleys are aligned at the factory and should not require any adjustment. If they become misaligned over time, it is important that they be re-aligned in order to extend belt life and maximize the transfer of power from the motor to the spindle.

  • Page 39: Replacing Brushes

    Model W1856 (For Machines Mfd. Since 02/19) Replacing.Brushes This machine is equipped with a universal motor that uses a pair of carbon brushes to transmit power. These brushes are considered to be regular "wear items" or "consumables" that will eventually need to be replaced. The frequency of this replacement is directly related to how much the motor is used and how hard it is pushed.

  • Page 40: Troubleshooting

    Model W1856 (For Machines Mfd. Since 02/19) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 41 Model W1856 (For Machines Mfd. Since 02/19) Wood.Lathe.Operation PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Bad surface 1. Dull tooling or wrong tool used for task. 1. Sharpen tooling, select correct tool for operation. finish. 2. Tool height is not ⁄ " above spindle center- 2.

  • Page 42: Electrical Safety Instructions

    Model W1856 (For Machines Mfd. Since 02/19) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 43: Electrical Components

    Model W1856 (For Machines Mfd. Since 02/19) Electrical.Components Spindle-Speed Control Dial ON/OFF Paddle Switch Figure.44. Spindle speed-control dial and ON/ Figure.47. ⁄ HP motor. OFF paddle switch. ON/OFF Spindle-Speed Paddle Switch Control Dial Circuit Breaker Figure.45. Switch box assembly components. Figure.48.

  • Page 44: Wiring Diagram

    Model W1856 (For Machines Mfd. Since 02/19) Wiring.Diagram (viewed from behind) VS DIAL — B10K PADDLE SWITCH (viewed from behind) KEDU HY18 CIRCUIT BREAKER SWITCH BOX ASSEMBLY Ground SPINDLE SPEED SENSOR Neutral Ground SPINDLE SPEED DISPLAY MOTOR 120 VAC 5-15 Plug Read Page 40 STOP...

  • Page 45: Parts

    Model W1856 (For Machines Mfd. Since 02/19) PARTS Main 80-2 80-1 -43-...
  • Page 46 Model W1856 (For Machines Mfd. Since 02/19) Main.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1856001 HANDWHEEL TYPE-28 79D X 15B-S X1856054 SET SCREW M6-1 X 8 X1856002 SET SCREW M6-1 X 8 X1856055 BUSHING X1856003 BALL BEARING 6004ZZ X1856056 KNOB BOLT M6-1 X 15, 4-LOBE, 21D X1856004 INT RETAINING RING 42MM...

  • Page 47: Labels & Cosmetics

    8. Use the lowest speed when starting a new workpiece. 9. Prevent unauthorized use by children or untrained users; restrict WARNING! WARNING access or disable machine when unattended. Mfd. for Woodstock in China ACCIDENTAL INJURY ENTANGLEMENT HAZARD! HAZARD! Tie back long hair, roll up...
  • Page 48 -46-...
  • Page 49 Model W1856 (For Machines Mfd. Since 02/19)
  • Page 50 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 51: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended...

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