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Woodstock W1866 Owner's Manual

24" x 36" bowl-turning lathe
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MODEL W1866
24" X 36" 
BOWL-TURNING LATHE
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 11/18)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © MARCH, 2019 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#20251KB  Printed in China

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  • Page 1 MODEL W1866 24" X 36"  BOWL-TURNING LATHE OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 11/18) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © MARCH, 2019 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #20251KB  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........39 Woodstock Technical Support ....2 MAINTENANCE........40 Machine Specifications ......3 General .......... 40 Identification ........5 Cleaning & Protecting ......40 Controls & Components ......6 Lubrication ........40 SAFETY..........8 SERVICE..........41 Standard Machinery Safety Instructions ..8 General ..........

  • Page 4: Introduction

    Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

  • Page 5: Machine Specifications

    Inverter (VFD) Type................Delta VFD022E21A Inverter (VFD) Size....................3 HP Motors Main Horsepower....................3 HP Phase....................3‐Phase Amps......................8.5 Speed......................1720 Type.................... TEFC Induction Power Transfer ..................Belt Drive Bearings..............Sealed & Permanently Lubricated Model W1866 Machine Specifications, Page 1 of 3...
  • Page 6 Warranty ....................... 2 Years Approximate Assembly & Setup Time ..............1 Hour Serial Number Location ................Machine ID Label ISO 9001 Factory ....................Yes Certified by a Nationally Recognized Testing Laboratory (NRTL) .......... No Model W1866 Machine Specifications, Page 2 of 3...

  • Page 7: Identification

    Model W1866 (For Machines Mfd. Since 11/18) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Belt Access Chuck Guard Quill Quill Cover Lock Handwheel Headstock...

  • Page 8: Controls & Components

    Model W1866 (For Machines Mfd. Since 11/18) Controls.&.Components Refer to the Figures.1–3.and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
  • Page 9 Model W1866 (For Machines Mfd. Since 11/18) J.. Quill: Holds centers or tooling. Can be moved toward and away from spindle. K.. Quill.Lock.Handle: Secures quill in position. L.. Tailstock.Handwheel: Moves quill toward and away from spindle. M.. Tailstock.Lock.Lever: Secures tailstock in position along bed.

  • Page 10: Safety

    Model W1866 (For Machines Mfd. Since 11/18) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 11 Model W1866 (For Machines Mfd. Since 11/18) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 12: Additional Safety For Wood Lathes

    Model W1866 (For Machines Mfd. Since 11/18) Additional.Safety.for.Wood.Lathes Serious.injury.or.death.can.occur.from.getting.entangled.in,.crushed.between,.or.struck.by.rotating. parts.on.a.lathe!.Rotating.workpieces.can.come.loose.and.strike.operator.or.bystanders.with.deadly. force.if.they.are.improperly.secured,.rotated.too.fast,.or.are.not.strong.enough.for.the.rotational. forces.required.for.turning..Improper.tool.setup.or.usage.can.cause.tool.kickback.or.grabbing,. resulting.in.impact.injury.or.entanglement..To.reduce.the.risk.of.operator.(or.bystander).injury.or. death,.anyone.operating.this.machine.MUST.completely.heed.the.hazards.and.warnings.below. VERIFY.WORKPIECE.INTEGRITY. Verify each TEST.NEW.SETUPS. Test each new setup by workpiece is free of knots, splits, nails, or starting spindle rotation at lowest speed and foreign material to ensure it can safely rotate...

  • Page 13: Glossary Of Terms

    Model W1866 (For Machines Mfd. Since 11/18) Glossary.of.Terms The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this wood lathe and turning in general. Become familiar with these terms for assembling, adjusting or operating this machine.

  • Page 14: Electrical

    Model W1866 (For Machines Mfd. Since 11/18) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The machine must be properly set up adequate power supply circuit is available.

  • Page 15: Grounding Requirements

    Model W1866 (For Machines Mfd. Since 11/18) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in The machine must be properly set up order to reduce the risk of electric shock.

  • Page 16: Setup

    Model W1866 (For Machines Mfd. Since 11/18) SETUP Unpacking This machine has been carefully packaged for safe This machine presents transportation. If you notice the machine has been serious injury hazards damaged during shipping, please contact your authorized to untrained users. Read Shop Fox dealer immediately.

  • Page 17: Inventory

    Model W1866 (For Machines Mfd. Since 11/18) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

  • Page 18: Cleaning Machine

    Model W1866 (For Machines Mfd. Since 11/18) Cleaning.Machine To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. Gasoline.and.petroleum. products.have.low.flash. If you are unprepared or impatient, this compound can points.and.can.explode.

  • Page 19: Machine Placement

    Model W1866 (For Machines Mfd. Since 11/18) Machine.Placement Weight.Load Physical.Environment Refer to the Machine.Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 20: Anchoring To Floor

    Model W1866 (For Machines Mfd. Since 11/18) Anchoring.to.Floor Number.of.Mounting.Holes........4 Diameter.of.Mounting.Hardware......⁄ " Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

  • Page 21: Assembly

    Test.Run.or connecting the machine to power. ⁄ " Assembling the W1866 lathe consists of attaching the legs to the lathe bed, and then attaching the chuck guard, tool rack, and chisel pan. Figure.11. Stand legs aligned and correctly To.assemble.machine,.do.these.steps:...
  • Page 22 Model W1866 (For Machines Mfd. Since 11/18) 4. Loosen tailstock lock lever (see Figure 14) and move tailstock to end of bedway, then retighten lock lever. Tailstock This will help balance the lifting load. Lock Lever Figure.14. Location of tailstock lock lever.
  • Page 23 Model W1866 (For Machines Mfd. Since 11/18) 9. Once mounting holes are aligned, secure lathe assembly with (4) M12-1.75 x 35 cap screws per stand leg, as shown in Figure 17. 10. If bolting lathe to floor, skip to Step 13.
  • Page 24 Model W1866 (For Machines Mfd. Since 11/18) 15. Use (2) M10-1.5 x 30 cap screws, (2) 10mm flat Mounting Arm washers, and (2) 10mm lock washers to attach chuck guard mounting arm to back of headstock (see Figure 19). Screws Figure.19.

  • Page 25: Test Run

    Model W1866 (For Machines Mfd. Since 11/18) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.
  • Page 26 Model W1866 (For Machines Mfd. Since 11/18) 10. Turn spindle direction switch to "R" position, and slowly rotate speed-control knob clockwise. — When operating correctly, machine runs smoothly with little or no vibration or rubbing noises. 11. Move spindle direction switch to OFF position, and push in Emergency Stop button.

  • Page 27: Operations

    Model W1866 (For Machines Mfd. Since 11/18) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 28: Stock Inspection & Requirements

    Model W1866 (For Machines Mfd. Since 11/18) Stock.Inspection.&. Requirements Some workpieces are not safe to turn or may require modification before they are safe to turn. Before turning, inspect all workpieces for the following: Workpiece.Type. This machine is intended for turning natural wood products.

  • Page 29: Adjusting Headstock

    Model W1866 (For Machines Mfd. Since 11/18) Adjusting.Headstock The headstock on this lathe is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is tightened, a locking plate lifts up underneath the Always. operate. lathe. with. headstock.

  • Page 30: Adjusting Tool Rest

    Model W1866 (For Machines Mfd. Since 11/18) Adjusting.Tool.Rest The tool rest assembly consists of two components: the tool rest base (or banjo) and the tool rest. The tool rest base moves forward/backward and along the length of the Improperly. supported. or. positioned.

  • Page 31: Installing/Removing Headstock Center

    Model W1866 (For Machines Mfd. Since 11/18) Installing/Removing. Headstock.Center The included spur center installs in the headstock spindle with an MT#2 tapered fit. Installing.Headstock.Center 1. DISCONNECT MACHINE FROM POWER! 2. Make sure mating surfaces of center and spindle are free of debris and oily substances before inserting center to ensure a good fit and reduce runout.

  • Page 32: Installing/Removing Tailstock Center

    Model W1866 (For Machines Mfd. Since 11/18) Installing/Removing. Tailstock.Center The included live center installs into the tailstock quill with an MT#2 tapered fit. Installing.Tailstock.Center 1. Loosen quill lock handle, and rotate handwheel until Quill Lock Handwheel quill extends about 1", as shown in Figure 28.

  • Page 33: Installing Faceplate

    Model W1866 (For Machines Mfd. Since 11/18) Installing.Faceplate To install faceplate, do these steps: 1. DISCONNECT MACHINE FROM POWER! To. prevent. faceplate. and. workpiece. separating. from. spindle. during. operation,. headstock. faceplate. MUST. be. firmly. threaded. onto. spindle. and. secured. in. place. by. fully. tightening.

  • Page 34: Changing Speed Ranges

    Model W1866 (For Machines Mfd. Since 11/18) Changing.Speed.Ranges The pulley belt configurations on this lathe provide two Always. choose. correct. spindle. speed. speed ranges (see Figure 31). for. an. operation.. Using. wrong. speed. may. lead. to. workpiece. being. thrown. Note: To maximize spindle torque, use low spindle speed at.

  • Page 35: Indexing

    Model W1866 (For Machines Mfd. Since 11/18) 5. Reach into belt access cavity and roll belt onto desired set of pulleys, as shown in Figure 34. Spindle 6. Loosen belt tension lock handle and lower motor. = Low Range 60-1200 RPM...

  • Page 36: Spindle Turning

    Model W1866 (For Machines Mfd. Since 11/18) Spindle.Turning Spindle turning is the operation performed when a Damage. to. your. eyes. and. lungs. could. workpiece is mounted between centers in the headstock result.from.using.this.machine.without. and tailstock, as shown in Figure 37. Bowls, table legs, proper.
  • Page 37 Model W1866 (For Machines Mfd. Since 11/18) 6. Drive spur center into end center mark of workpiece with a wood mallet to embed it at least ⁄ " into workpiece, as shown in Figure 40. 7. With workpiece still attached, insert spur center...

  • Page 38: Faceplate Turning

    Model W1866 (For Machines Mfd. Since 11/18) Faceplate.Turning Faceplate turning is when a workpiece is mounted to the faceplate, which is then mounted to the headstock spindle, as shown in Figure 41. This type of turning is usually done with open-faced workpieces like bowls or plates.

  • Page 39: Outboard Turning

    Model W1866 (For Machines Mfd. Since 11/18) Outboard.Turning Outboard turning is a variation of faceplate turning and is accomplished with the headstock positioned so the faceplate is not directly over the bed, allowing a larger When.outboard.turning,.ALWAYS.use.a. turning capacity than the swing specification of the lathe.

  • Page 40: Selecting Turning Tools

    Model W1866 (For Machines Mfd. Since 11/18) Selecting.Turning.Tools Lathe tools come in a variety of shapes and sizes, and usually fall into five major categories. Gouges—Mainly used for rough cutting, detail • cutting, and cove profiles. The rough gouge is a...

  • Page 41: Accessories

    The following accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840- 8420 or at sales@woodstockint.com.

  • Page 42: Maintenance

    Cleaning.&.Protecting the spindle. Cleaning the Model W1866 is relatively easy. Vacuum excess Use the tailstock handwheel to extend the wood chips and sawdust, and wipe off the remaining dust quill out to the furthest position and apply with a dry cloth.

  • Page 43: Service

    Model W1866 (For Machines Mfd. Since 11/18) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.
  • Page 44 Model W1866 (For Machines Mfd. Since 11/18) 6. Reach into belt access cavity and roll belt off motor (lower) pulley (see Figure 52). Then slide belt off of spindle (upper) pulley. 7. Install new belt by performing Step 6 in reverse.

  • Page 45: Aligning Pulleys

    Model W1866 (For Machines Mfd. Since 11/18) Aligning.Pulleys The motor and spindle pulleys are aligned at the factory and should not require any adjustment. If they become misaligned over time, it is important that they be re-aligned in order to extend belt life and maximize the transfer of power from the motor to the spindle.

  • Page 46: Removing End Play

    Model W1866 (For Machines Mfd. Since 11/18) Removing.End.Play The spindle bearing is set at the factory and should not require any adjustment. If any play or looseness in the spindle develops over time, the inner bearing lock nut on Do. not. overtighten. inner. bearing. lock.

  • Page 47: Troubleshooting

    Model W1866 (For Machines Mfd. Since 11/18) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 48 Model W1866 (For Machines Mfd. Since 11/18) Wood.Lathe.Operation PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Bad surface 1. Dull tooling or wrong tool selection. 1. Sharpen tooling or select a better tool for intend- finish. ed operation. 2. Tool height is not at spindle centerline.

  • Page 49: Electrical Safety Instructions

    Model W1866 (For Machines Mfd. Since 11/18) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 50: Electrical Components

    Model W1866 (For Machines Mfd. Since 11/18) Electrical.Components Power Inverter Spindle Speed Tachometer Motor EMERGENCY STOP Button 220V 8.5A Reset Button 3-Phase 3 HP 1720 RPM Spindle Speed Direction Control Switch Knob Figure.56. Location of electrical components. Spindle Speed Transformer...

  • Page 51: Wiring Diagram

    Model W1866 (For Machines Mfd. Since 11/18) Wiring.Diagram Read Page 47 STOP Ground Before Transformer Wiring 6-20 Plug Power Inverter DELTA Sensor VFD-EL MODE 022E21A JD082 REVA 130420 STOP ENTER RESET R8R7 = 11 1P R8R7 = 10 4P R8R7 = 01 16P...

  • Page 52: Parts

    Model W1866 (For Machines Mfd. Since 11/18) PARTS Bed,.Stand,.Tool.Rest.&.Tailstock -50-...
  • Page 53 Model W1866 (For Machines Mfd. Since 11/18) Bed,.Stand,.Tool.Rest.&.Tailstock.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1866001 HEX NUT M16-2 X1866034 SPACER X1866002 STAND X1866035 FLAT WASHER 20 X 35 X 2.5MM PLASTIC X1866004 BED X1866036 SET SCREW M8-1.25 X 10 X1866005 BED STOP M12-1.75 X 20, 66L...

  • Page 54: Headstock

    Model W1866 (For Machines Mfd. Since 11/18) Headstock 140V2 152 154 131-3 131-2 131-1 131-5 131-4 -52-...
  • Page 55 Model W1866 (For Machines Mfd. Since 11/18) Headstock.Parts.List REF PART # DESCRIPTION PART # DESCRIPTION X1866101 BUTTON HD CAP SCR M5-.8 X 8 X1866138 FLAT HD CAP SCR M8-1.25 X 20 X1866102 INVERTER BOX COVER X1866139 KEY 6 X 6 X 50 X1866103 CAP SCREW M5-.8 X 12...

  • Page 56: Labels & Cosmetics

    Model W1866 (For Machines Mfd. Since 11/18) Labels.&.Cosmetics IMPACT INJURY HAZARD! Improperly supported or positioned cutting tools can “catch” on workpiece, ejecting tool from your hands with great force. To reduce this risk, always ensure tool rest is properly positioned for each type of operation, cutting tool is firmly...
  • Page 57 Model W1866 (For Machines Mfd. Since 11/18)
  • Page 58 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 59: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended...

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