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Woodstock SHOP FOX M1109 Owner's Manual

Combo lathe/mill
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Summary of Contents for Woodstock SHOP FOX M1109

  • Page 3 Woodstock Technical Support ....2 General Maintenance ......32 Specifications ........2 General Cleaning ....... 32 Controls and Features ......3 General Lubrication ......32 Adjusting/Replacing ......33 V-Belt ..........33 Standard Machinery Safety ..... 4 Additional Safety for Lathe/Mills ....6 Avoiding Potential Injuries ......
  • Page 4 Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
  • Page 5 M1109 Combo Lathe/Mill. Lathe Emergency Stop Button Feed Rod Spindle Speed Lever Chip Tray and Drip Pan Spindle Range Lever Longitudinal and Cross Feed Lever 3-Jaw Chuck Spindle ON/OFF Rotation Lever Four-Way Tool Post Thread Dial Follow Rest Half Nut Lever Milling Speed Levers Cross Slide Handle Compound Rest...
  • Page 8 Read and understand this manual before operating machine. Do not clear chips by hand. Use a brush, and never clear chips while the lathe is turning. Always select the right cutter for the job, and make sure cutters are sharp. The right tool decreases strain on the lathe components and avoids unsafe cutting. Always remove the chuck key, and never walk away from the lathe leaving the chuck key installed.
  • Page 9 Always wear face and eye protection Always protect the bed ways, and when using this lathe/mill. unplug the lathe/mill when retooling. Never use hands to stop or slow the Never walk away from the lathe/mill chuck when shutting down the lathe/mill. leaving the chuck key inserted in the chuck.
  • Page 10 The Model M1109 is wired for 220V single-phase operation. The power supply circuit used for this machine MUST be grounded and rated for the amperage given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.
  • Page 11 The following is an inventory of the accessories shipped ® with your Model M1109 Lathe/Mill. 6" Three-Jaw Chuck ........1 4-Way Tool Post and Compound Rest ....1 Follow Rest ..........1 Compound Rest ..........1 8" Four-Jaw Universal Chuck ......1 8" Faceplate ..........1 Four-Jaw Chuck Key ........1 Drill Chuck (1-13mm, JT-33) ......1 Wrench Set (8/10, 10/12, 14/17, 17/19 mm) ..1 EA...
  • Page 12 The ways and other unpainted parts of your lathe/mill are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner, lac- quer thinner, or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.
  • Page 13 This lathe/mill has been carefully crated. If you notice it has been damaged, contact your authorized dealer immediately. Read & to prepare the lathe/mill location, and install or prepare holes for any floor 10). mounting fasteners ( Gather the following items: •...
  • Page 14 The purpose of the test run is to make sure the lathe/mill and safety features operate correctly before proceeding with additional setup. Make sure the lathe/mill is lubricated and headstock oil level is full. Refer to if required. Make sure the chuck is bolted to the spindle. Move the spindle speed lever to the 75 RPM Speed Lever position, the range lever to the red-dot position,...
  • Page 15 Complete the procedure on before using this lathe/mill for any cutting or threading operations; otherwise, gear box damage will occur. The Model M1109 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.
  • Page 16 The three-jaw scroll chuck has hardened steel jaws that self-center the workpiece within 0.002"-0.003". An extra set of jaws is included for machining larger workpieces. The four-jaw chuck also has hardened steel jaws but are adjusted independently to hold an off-center workpiece. Each jaw can be removed from the chuck body and reversed for special clamping applications.
  • Page 17 The three-jaw scroll chuck has removable hardened steel jaws ( 17). The outside of the jaws are used to hold the workpiece from the outer diameter. Numbered from 1–3, the jaws must be used in the matching numbered jaw guides, see DISCONNECT POWER TO THE LATHE/MILL! .
  • Page 18 Refer to the procedures on to mount the four-jaw chuck. Using the chuck key, open each jaw so the workpiece will lay flat against the chuck face. Support the workpiece. Lock the tailstock and then turn the tailstock quill so the dead center makes contact or is close to the center point of your workpiece (see 20).
  • Page 19 The faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the faceplate. Refer to the procedures on to mount the faceplate. . Support the workpiece. Slide the tailstock to the workpiece. Faceplate installed. Lock the tailstock and then turn the tailstock quill so the dead center makes contact with the center point of your workpiece.
  • Page 20 23) can be used to support The tailstock ( Quill Feed Quill Lock Lever workpieces with the use of a live or dead center. Using an MT#3 drill chuck and a drill bit, the lathe can drill or Tailstock Lock Lever bore holes in the center of a part.
  • Page 21 Lock the tailstock in position. Right Alternately loosen and tighten the left and right Offset offset adjustment screws until the desired offset is Adjustment indicated on the scale (see 25 & 26). Retighten the lock screw. Scale Right offset adjustment. The tailstock is aligned at the factory with the headstock.
  • Page 22 Place the live center in the tailstock. Attach a lathe/mill dog to the bar stock and mount it between centers Turn approximately 0.010" off the diameter. Measure the stock with a micrometer. • If the stock diameter is thicker at the tailstock end, the tailstock needs to be moved toward you half the distance of the amount of the taper (see 28).
  • Page 23 The dead center is used in the tailstock and lathe spindle to support workpieces. When used in the tailstock, make sure to keep the MT#3 dead center tip and workpiece lubricated to prevent tip galling. This lathe/mill is also supplied with an MT#5 dead center that fits into the lathe spindle taper.
  • Page 24 The steady rest serves as a support for long shafts. The Clamp steady rest can be placed anywhere along the length of Knob the ways. Carefully place the steady rest on the lathe bedways. Loosen the lock knobs so the finger position can be adjusted (see 32).
  • Page 25 The compound slide is used to cut tapers on parts or to set the proper infeed angle when threading. It may also be used to cut specific lengths longitudinally, when set parallel to the spindle axis. Scale Hex Nut Loosen one hex nut on each side of the compound slide (see 34), and rotate the compound slide to the desired angular position shown on the scale.
  • Page 26 Workpiece Material Cutting Speed Use the table in 37 to determine the cutting (sfm) speed required for the workpiece material. Aluminum & alloys Determine the average final diameter of the Brass & Bronze workpiece in inches, for the cut to be made. Copper Cast Iron, soft Cast Iron, hard...
  • Page 27 The carriage has longitudinal and cross slide power feed capabilities. All directions reverse when spindle rotation is reversed. Lash Adjuster Lock Change gear locations. DISCONNECT THE LATHE/MILL FROM POWER! Refer to the , or the chart on the inside of the change gear door to determine the needed combination of gears and which spindle location to install each gear on.
  • Page 28 Your lathe is capable of cutting inch and metric threads. DISCONNECT THE LATHE/MILL FROM POWER! Refer to the the chart on the inside of the change gear door to determine the needed combination of gears and which spindle location to install each gear on. 42 for examples of how gear combinations can achieve your needed threading rate.
  • Page 29 -27-...
  • Page 30 DISCONNECT THE LATHE/MILL FROM POWER! Carefully clean the surface of the arbor and spindle taper. Ensure that they are free of debris and burrs. Insert the arbor into the spindle, and rotate the arbor so the slot in the arbor lines up with the pin inside of the spindle.
  • Page 31 The mill headstock head can be raised and lowered vertically, or rotated left or right up to 90º degrees to position the cutting tool next to the workpiece. Make sure the spindle is stopped and the work area is free from obstructions before proceeding. Loosen both column lock levers so that the headstock can freely slide on the column ( Lock...
  • Page 32 The mill table of the Model M1109 can be moved in two Leadscrew Lever axes —cross feed and longitudinal feed. Each of these axes are controlled by graduated handwheels to accurately position the workpiece in relation to the tool. To set the power feed for milling, refer to The cross feed is controlled by the cross feed handwheel of the lathe shown in...
  • Page 33 When using the milling machine, determine the RPM needed to cut your workpiece, and adjust the gear change levers to achieve the closest RPM. Workpiece Material Cutting Speed (sfm) Select the cutting speed required for the material of Aluminum & alloys your workpiece using the table in Brass &...
  • Page 34 Headstock Oil Fill Regular periodic maintenance of your lathe/mill will ensure optimum performance. Make a habit of inspecting your machine each time you use it. Loose mounting bolts and chuck. Worn switch or safety features. Worn or damaged cords and plugs. Any other condition that could hamper the safe operation of this machine.
  • Page 35 For daily lubrication, use a manual oil gun with a general 10W machine oil to lubricate the following 15 ball oiler fit- tings. See 57 for some typical locations. Wipe off all oil ball fittings with a rag, and then oil the following locations: •...
  • Page 36 Backlash is the amount of play found in a lead screw. Cross Feed It can be found by turning the cross slide handwheel Backlash in one direction, and then turning the handwheel the Adjustment other direction. When the cross slide begins to move, the Cap Screw backlash has been taken up.
  • Page 37 These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.
  • Page 38 (This page is available online in color at: Read Page 35 (KM2, KM3) Before Spindle Motor (KM1) Wiring Direction Main System Contactor Contactors (TC) Transformer M1109 Electrical panel. Spindle Motor -36-...
  • Page 39 Read (This page is available online in color at: Page 35 Before Wiring Contactor wiring (KM1). Contactor Contactor wiring (KM2 and KM3). wiring (KM2 and KM3). Junction block wiring. Junction block wiring. Junction block wiring. -37-...
  • Page 40 (This page is available online in color at: Transformer connection. Motor connection. Read Page 35 Before Wiring Transformer connection. Start capacitor. Mill power switch. Lathe motor direction limit switches. -38-...
  • Page 41 Read Page 35 Before Wiring Emergency Stop Switch Power Lamp Jog Button Lathe controls. Lathe control panel wiring. -39-...
  • Page 42 This section covers the most common lathe problems. DO NOT make any adjustments until the lathe is disconnected from power and all moving parts have come to a complete stop. Motor will not 1. Incorrect lathe operation. 1. Use the spindle direction ON/OFF lever. start.
  • Page 43 Entire machine 1. Workpiece is unbalanced. 1. Reinstall workpiece so it is as centered with the vibrates exces- spindle bore as possible. sively upon 2. Worn or broken gear present. 2. Inspect gears and replace if necessary. startup and while 3.
  • Page 44 Loud, repetitious 1. Pulley setscrews or keys are missing or loose. 1. Inspect keys and setscrews. Replace or tighten if noise coming necessary. from machine 2. Motor fan is hitting the cover. 2. Tighten fan or shim cover, or replace items. at or near the motor.
  • Page 45 -43-...
  • Page 46 REF PART # DESCRIPTION PART # DESCRIPTION XPS38M PHLP HD SCR M4-.7 X 10 XM11090035 EXTENDED SPLINED WEAR BUSHING XPLW02M LOCK WASHER 4MM XM11090036 CHANGE GEAR (60-TOOTH) XPN04M HEX NUT M4-.7 XM11090037 SPACER SLEEVE XM11090004 HINGE XM11090038 CHANGE GEAR (24-TOOTH) XM11090005 DOOR XPW06M...
  • Page 47 -45-...
  • Page 48 PART # DESCRIPTION PART # DESCRIPTION 1001 XM11091001 SPANNER NUT M16-1.5 1056 XM11091056 KEY 5 X 5 X 60 1002 XM11091002 TANG WASHER 1057 XM11091057 SPACER SLEEVE 1003 XPW08M FLAT WASHER 16MM 1058 XM11091011 BALL BEARING 203 1004 XPK08M KEY 5 X 5 X 16 1059 XM11091059 SLEEVE...
  • Page 49 -47-...
  • Page 50 PART # DESCRIPTION PART # DESCRIPTION 2001 XM11092001 COVER PLATE 2027 XPSB24M CAP SCREW M5-.8 X 16 2002 XPS05M PHLP HD SCR M5-.8 X 8 2028 XP8102 BEARING 8102 2003 XM11092003 BALL OILER 8MM 2029 XM11092029 SPANNER NUT 2004 XM11092004 SPECIAL SET SCREW M5-.8 X 6 2030 XM11092030 FLANGE HUB 2005...
  • Page 51 -49-...
  • Page 52 PART # DESCRIPTION PART # DESCRIPTION 2501 XM11092501 FEMALE KNOB 5/16-18 2521 XM11092521 SPANNER NUT 2502 XM11092502 LEVER 5/16-20 2522 XM11092522 TAPERED PIN 2503 XM11092503 TOOL POST BOLT M10-1.5 X 20 2523 XM11092523 HANDLE ASSY 2504 XM11092504 LEVER HUB 2524 XM11092524 LEAD SCREW 2505 XM11092505 SPACER...
  • Page 53 -51-...
  • Page 54 PART # DESCRIPTION PART # DESCRIPTION 3001 XM11093001 BED 3044 XM11093044 CROSS NUT 3002 XM11093002 RACK SET 3045 XM11093045 WORKTABLE 3003 XM11093003 TAPER PIN 3046 XM11093046 LONGITUDINAL FEED SCREW 3004 XPSB11M CAP SCREW M8-1.25 X 16 3047 XM11093047 LEADSCREW ENDCAP 3005 XM11093005 CHOCK 3048...
  • Page 55 PART # DESCRIPTION PART # DESCRIPTION 3501 XM11093501 PINNED KNOB 3514 XM11093514 SPECIAL EYE BOLT 3502 XM11093502 ADJUSTMENT STUD 3515 XPW04M FLAT WASHER 10MM 3503 XM11093503 TAPERED PIN 3516 XPN02M HEX NUT M10-1.5 3504 XM11093504 BRASS-TIPPED FINGER 3517 XM11093517 CHOCK 3505 XM11093505 SPECIAL SET SCREW M6-1 3518...
  • Page 56 -54-...
  • Page 57 PART # DESCRIPTION PART # DESCRIPTION 4001 XPK81M KEY 6 X 6 X 12 4041 XM11094041 COMPRESSION SPRING 4002 XM11094002 GEAR SHAFT 4042 XM11094042 STEEL BALL 6.5MM 4003 XM11094003 LOCK COLLAR 4043 XM11094043 SPECIAL SET SCREW M6-1.0 X 8 4004 XM11094004 SET SCREW M6-1.0 X 12 4044 XM11094044 COMPRESSION SPRING...
  • Page 58 5028 5015 5026 5029 5024 5027 5016 5025 5022 5017 5023 5020 5021 5018 5019 5014 5030 5013 5012 5039 5031 5011 5010 5032 5040 5033 5041 5009 5034 5008 5007 5006 5035 5005 5004 5003 5036 5002 5001 5037 5038 PART # DESCRIPTION...
  • Page 59 6014 6013 6017 6012 6015 6018 6016 6011 6010 6009 6008 6030 6019 6029 6020 6028 6027 6021 6026 6025 6007 6022 6006 6005 6023 6024 6004 6003 6002 6001 PART # DESCRIPTION PART # DESCRIPTION 6001 XM11096001 PEDESTAL 6016 XP8103 BALL BEARING 8103 6002...
  • Page 60 -58-...
  • Page 61 PART # DESCRIPTION PART # DESCRIPTION 7001 XPR12M EXT RETAINING RING 35MM 7043-5 XM11097043-5 POWER SWITCH BOX 7002 XM11097002 ROLLER BEARING 207 7044 XPW04M FLAT WASHER 10MM 7003 XM11097003 SHAFT SLEEVE 7045 XPN02M HEX NUT M10-1.5 7004 XM11097004 CLUSTER GEAR 7046 XM11097046 SHIFTING FORK SHAFT...
  • Page 62 8004 8016 8020 8013 8014 8009 8017 8018 8005 8012 8048 8006 8007 8022 8015 8010 8047 8046 8008 8001 8033 8045 8042 8023 8044 8021 8011 8039 8040 8041 8038 8024 8034 8037 8032 8025 8026 8030 8043 8028 8027 8035 8036...
  • Page 63 PART # DESCRIPTION REF PART # DESCRIPTION 8001 XM11098001 6" THREE-JAW CHUCK 8022 XM11098022 DRILL CHUCK KEY 8004 XM11098004 8" FOUR-JAW UNIVERSAL CHUCK 8023 XM11098023 BACK SPLASH 8005 XM11098005 8" FACEPLATE 8024 XM11098024 CHIP TRAY 8006 XM11098006 FOUR-JAW CHUCK KEY 8025 XM11098025 THREAD DIAL 8007 XM11098007...
  • Page 64 9006 9007 9001 9002 9004 9003 9008 9011 9009 9010 PART # DESCRIPTION PART # DESCRIPTION 9001 XM11099001 CONTACTOR 9006 XM11099006 FUSE 2A (LC1-D0910, B5, 24V, 50HZ) 9007 XM11099007 FUSE HOUSING 9002 XM11099002 CONTACTOR 9008 XM11099008 TERMINAL BLOCK (LC1-D1201, B5, 24V, 50HZ) 9009 XM11099009 STRAIN RELIEF...
  • Page 65 Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email___________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ How did you learn about us? _____ Advertisement _____ Friend ____ Local Store _____ Mail Order Catalog _____ Website ____ Other: How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years...
  • Page 66 FOLD ALONG DOTTED LINE Place Stamp Here FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...