Dorner 2100 Series Setup, Operation & Maintenance Manual

Dorner 2100 Series Setup, Operation & Maintenance Manual

Top mount drive package for standard load 50 hz gearmotors

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for Standard Load 50 Hz Gearmotors
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2100, 4100, 6100 Series
Top Mount Drive Package
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Set-up, Operation
& Maintenance Manual

Table of Contents

2
Preventative Maintenance & Adjustment
2
Required Tools
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851-295 Rev. A
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12

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Summary of Contents for Dorner 2100 Series

  • Page 1: Table Of Contents

    Set-up, Operation & Maintenance Manual 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors Table of Contents Warnings – General Safety ....Preventative Maintenance &...
  • Page 2: Warnings - General Safety

    Dorner’s Limited Warranty applies. D Accessories may be shipped loose. See accessory in- Dorner reserves the right to make changes at any time structions for installation. without notice or obligation. 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM 851-295 Rev.
  • Page 3: Product Description

    Gearmotor Type = Standard Load Output Shaft Type = 905 Mount Style = Top Mount Language Code = CE English 2 = 2100 Series Conveyor 4 = 4100 Series Conveyor 6 = 6100 Series Conveyor * See “Ordering and Specifications” Catalog for details.
  • Page 4 62Z005HS423EN 1.2–30 62Z005HS423EN 23–57 62Z005HS423EN 31–78 NOTE: For belt speed other than those listed, con- tact factory for details. 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM 851-295 Rev. A Dorner Mfg. Corp.
  • Page 5: Installation

    6100 conveyor shown, 2100 & 4100 similar. Locate drive output shaft (R of Figure 5) and remove two (2) screws (S). Figure 2 Figure 5 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-295 Rev. A...
  • Page 6 Wrap timing belt (P) around driven pulley (M) and drive pulley (J). Install driven pulley (M) onto conveyor shaft. Figure 10 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM 851-295 Rev. A Dorner Mfg. Corp.
  • Page 7: Timing Belt Tensioning

    LOCK OUT POWER before removing guards or Complete steps 6 through 9 of “Installation” section performing maintenance. on page 6. 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-295 Rev. A...
  • Page 8: Gear Reducer Replacement

    Figure 14). Remove gearmotor. Figure 16 Apply grease (AI of Figure 17) to shaft. Figure 17 Figure 14 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM 851-295 Rev. A Dorner Mfg. Corp.
  • Page 9: Motor Replacement

    Loosen terminal box screws (AJ of Figure 18) and remove cover (AK). Figure 20 Loosen cord grip (AL of Figure 20) and remove cord. 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-295 Rev. A...
  • Page 10 2 on page 9. Figure 22 Install adapter flange (AN) on new motor. Install screws and nuts (AM) and tighten. 2100, 4100, 6100 Series Top Mount Drive Package for Standard Load 50 Hz Gearmotors SOMM 851-295 Rev. A Dorner Mfg. Corp.
  • Page 11: Service Parts

    Service Parts NOTE: For replacement parts other than those shown on this page, contact an authorized Dorner Service Center or the factory. NOTE: For belt speed other than those listed, con- tact factory for details. Item Part No. Part Description Motor, 0.19 Kw 230 Volts, 1400 RPM...
  • Page 12: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

This manual is also suitable for:

4100 series6100 series

Table of Contents