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Dorner 4100 Series Setup, Operation & Maintenance Manual

Bottom mount drive package for standard load 90 industrial 60 hz gearmotors
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Download this manual See also: Installation and Maintenance Manual
for Standard Load 90° Industrial 60 Hz Gearmotors
Introduction
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Required Tools
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2100, 4100, 6100 Series
Bottom Mount Drive Package
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Set-up, Operation
& Maintenance Manual
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Preventative Maintenance & Adjustment
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Table of Contents

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851-256 Rev. E
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Summary of Contents for Dorner 4100 Series

  • Page 1: Table Of Contents

    Set-up, Operation & Maintenance Manual 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Table of Contents Warnings – General Safety ....Preventative Maintenance &...

  • Page 2: Warnings - General Safety

    Dorner’s Limited Warranty applies. D Accessories may be shipped loose. See accessory in- Dorner reserves the right to make changes at any time structions for installation. without notice or obligation. 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM 851-256 Rev.

  • Page 3: Product Description

    Output Shaft Type = 905 Industrial Mount Style = Bottom Mount Language Code = U.S. English 2 = 2100 Series Conveyor 4 = 4100 Series Conveyor 6 = 6100 Series Conveyor * See “Ordering and Specifications” Catalog for details. Table 1: Gearmotor Specifications...
  • Page 4 29 – 245 9.0 – 75 NOTE: For belt speed other than those listed, con- tact factory for details. 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM 851-256 Rev. E Dorner Mfg. Corp.

  • Page 5: Installation

    (Q). Tighten to 103 in-lb (12 Nm). Flate Belt Conveyor Cleated Belt Conveyor Figure 2 Figure 5 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-256 Rev. E...
  • Page 6 Wrap timing belt (P) around driven pulley (M) and drive pulley (J). Install driven pulley (M) onto Figure 11 conveyor shaft. 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM 851-256 Rev. E Dorner Mfg. Corp.

  • Page 7: Timing Belt Tensioning

    Install cover (K of Figure 11) with four (4) screws (L). Tighten to 35 in-lb (4 Nm). (L). Tighten to 35 in-lb (4 Nm). 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-256 Rev. E...

  • Page 8: Drive Or Driven Pulley Replacement

    Remove two (2) screws (AC) and detach output shaft cover (AD). Remove gear reducer output shaft key (AE). Figure 14 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM 851-256 Rev. E Dorner Mfg. Corp.
  • Page 9 Complete steps 6 through 9 of “Installation” section reducer (see Figure 17). Tighten set screws (AF) to on page 6. 26 in-lb (3 Nm). 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM Dorner Mfg. Corp. 851-256 Rev. E...

  • Page 10: Motor Replacement

    D For a three phase motor, reverse step 2, on this page. D For a DC variable speed motor, reverse step 3 on this Figure 21 page. 2100, 4100, 6100 Series Bottom Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors SOMM 851-256 Rev. E Dorner Mfg. Corp.

  • Page 11: Service Parts

    Service Parts NOTE: For replacement parts other than those shown on this page, contact an authorized Dorner Service Center or the factory. Item Part No. Part Description Motor, 0.25 hp (0.19 Kw) 115/230 Volts, 826-328 60 Hz, 1-Phase Motor, 0.25 hp (0.19 Kw) 115/230 Volts,...

  • Page 12: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

This manual is also suitable for:

2100 series6100 series

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