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TE Connectivity 58644- 2 Instruction Sheet

Ribbon cable mass insertion terminating head for mta (mass termination assembly) 100 feed- through receptacle connectors

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Wire Guide
Wire Inserter
Locating Pawl
(Hidden)
1. INTRODUCTION
Mass Insertion Terminating Head 58644--2, shown in
Figure 1, is designed to terminate MTA 100
feed--through receptacle connectors (positions 2
through 12) onto notched ribbon cable sizes 28
through 22 AWG with a maximum insulation diameter
of 1.27 mm [.050 in.]. Refer to Figure 2 for reference
connector part numbers.
This head is designed to terminate one connector
NOTE
at a time.
i
A complete list of current connector part numbers
NOTE
cannot be maintained on this document. For all
i
part numbers and their description, refer to
Catalog 82056 or contact Product Information at
the number at the bottom of this page.
The head is used with Pistol Grip Manual Handle
Assembly 58074--1. For terminating head installation
procedures, and setup and operation of the handle
assembly, refer to Instruction Sheet 408--6790. Read
this and the referenced material before terminating
any connectors.
Dimensions on this sheet are in metric units [with
NOTE
U.S. customary units in brackets]. Figures are not
i
drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION
(Figure 1)
The terminating head, when properly installed onto
the handle assembly, serves as a guide for the
connector during termination.
2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
Ribbon Cable Mass Insertion Terminating Head
58644- 2 for MTA (Mass Termination Assembly)
100 Feed- Through Receptacle Connectors
Push Rod
Figure 1
Features of the head and their functions are as
follows:
Wire Inserter—supports each wire in individual wire
slots so that, during the insertion cycle, the wire
forced into the two--slotted beam of the contact.
Wire Guide—positions the ribbon cable over the wire
inserter.
Ram—locates and holds the connector while pushing
it down onto the wires.
Locating Pawl—holds connector in proper alignment
to the wire inserter.
Push Rod—used to push the terminated connector
past the locating pawl for removal.
Insertion Rod Adjuster—is a piston for the ram and
regulates the travel of the inserted wires.
Each wire is terminated in a connector contact using
the insulation displacement technique (a terminating
technique which inserts unstripped wire into a slotted
contact beam to form a reliable electrical connection
between the wire and the contact). Contact
termination is complete when the handle assembly is
actuated.
3. SETUP
3.1. Installing Head
The head can be installed onto the handle assembly
and used as a hand--held tool, or several tools can be
mounted onto a board to be used as a low--level
harness board fixture.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
Ram
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408- - 4440
26 SEP 12 Rev B
Insertion Rod
Adjuster
1 of 5

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Summary of Contents for TE Connectivity 58644- 2

  • Page 1 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
  • Page 2 408- 4440 MTA 100 FEED- - THROUGH RECEPTACLE CONNECTORS (With Locking Ramp) WIRE SIZE WIRE SIZE (AWG) COLOR CODE WITH POLARIZING TABS WITHOUT POLARIZING TABS 644540 640620 White 644563 640621 Blue 644564 640622 Green 644565 640623 Dash numbers indicate number of contact positions (- - 2 through - - 12 Figure 2 are applicable for this terminating head).
  • Page 3 408- 4440 Terminated Test Connector Terminated Production Connector Contact Partially Removed for Inspection Contact Slot Lead- - In Transition Wire Retainers Removed (Both Sides) No Cuts No Deformation in Conductor of Contact Beam Figure 5 2. Insert the connector into the ram with the Insulation is not nicked or cut in any areas contact insulation barrels facing the wire slots.
  • Page 4 1--800--526--5136. 8. REVISION SUMMARY 6. MAINTENANCE AND INSPECTION Since the previous version of this document, the TE Connectivity recommends that a maintenance and following changes were made: inspection program be performed periodically to Updated document to corporate requirements ensure dependable and uniform terminations.
  • Page 5 408- 4440 Section B- - B Section A- - A ITEM PART NUMBER DESCRIPTION QTY PER HEAD 904092--1 PAWL, Locating 23147--3 SPRING, Compression 312149--1 ADJUSTER, Rod Insertion 22488--5 SPRING, Compression 904087--1 2--22279--5 SPRING, Compression 904093--1 ROD, Push 21003--1 SCREW, Flat Head Cap, 0--80 x .12 21949--1 PIN, Spiral Wrapped 904129--1...