KTM 1290 SUPER ADVENTURE R 2021 Owner's Manual
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KTM 1290 SUPER ADVENTURE R 2021 Owner's Manual

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OWNER'S MANUAL
2021
1290 SUPER ADVENTURE R
Art. no. 3214297en

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Summary of Contents for KTM 1290 SUPER ADVENTURE R 2021

  • Page 1 OWNER'S MANUAL 2021 1290 SUPER ADVENTURE R Art. no. 3214297en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Table Of Contents

    Light switch ........16 7.22 Call display ........39 Cruise control buttons ...... 16 7.23 Menu..........39 +RES/-SET button......18 7.23.1 KTM MY RIDE ......39 Menu switches......... 18 7.23.2 Phone......... 40 Turn signal switch......18 7.23.3 Rider's Headset ......41 6.10 Horn button........
  • Page 5 TABLE OF CONTENTS 7.23.10 Bike Info........44 Adjusting the basic position of the hand brake lever ......63 7.23.11 Trip ..........45 Rider footrests ......... 64 7.23.12 Trip 1 ......... 45 Adjusting the footrests ....64 7.23.13 Trip 2 ......... 45 Checking the basic position of the 7.23.14 Motorcycle ........
  • Page 6 TABLE OF CONTENTS 12.9 Adjusting the spring preload of the 14.3 Checking the front brake fluid shock absorber ........ 88 level ..........115 14.4 Adding front brake fluid ....116 13 SERVICE WORK ON THE CHASSIS....89 14.5 Checking the front brake linings ..117 13.1 Raising the vehicle with the center 14.6...
  • Page 7 Chassis tightening torques ....163 24 DECLARATIONS OF CONFORMITY ..... 167 24.1 Declarations of conformity ....167 24.2 Country-specific declarations of conformity (KTM RACE ON system 1)..........167 24.3 Country-specific declarations of conformity (KTM RACE ON system 2)..........168 24.4 Country-specific declarations of conformity (CCU‑2) ......

  • Page 8: Means Of Representation

    All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your own safety, have these jobs performed by an authorized KTM workshop! Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary tools required.

  • Page 9: Safety Advice 2

    SAFETY ADVICE 2 Use definition – intended use The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on gentle ter- rain (unpaved roads). This vehicle is not suitable for use on race tracks. Info This vehicle is only authorized for operation on public roads in its homologated version.

  • Page 10: Tampering Warning

    The vehicle should only be used by trained persons. An appropriate driver's license is needed to ride the vehicle on public roads. Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

  • Page 11: Protective Clothing

    The Owner's Manual can be downloaded several times using the QR code or the link on the delivery certificate. The Owner's Manual is also available for download from your authorized KTM dealer and on the KTM website. A printed copy can also be ordered from your authorized KTM dealer.

  • Page 12: Important Notes

    Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized KTM workshop and con- firmed in the KTM Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 13: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) E02328-10 Socket for electrical accessories ( p. 23) Clutch lever ( p. 15) Seat release ( p. 26) Grab handles ( p. 26) Luggage rack plate ( p. 26) Passenger foot pegs ( p.

  • Page 14: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) E02329-10 Fuel tank filler cap Combination switch, left side ( p. 15) Storage compartment Combination switch, right ( p. 19) Throttle grip ( p. 15) Handbrake lever ( p. 15) Cooling system compensating tank Foot brake lever ( p.

  • Page 15: Serial Numbers 5

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the bottom right of the frame behind the steering head. The vehicle identification number is also shown on the type label. 402294-10 Type label Type label is affixed to the top left of the frame behind the steering head.

  • Page 16: Shock Absorber Article Number

    5 SERIAL NUMBERS Shock absorber article number The shock absorber article number is stamped on the top of the shock absorber. 402339-10 Steering damper article number Steering damper article number is embossed on the underside of the steering damper. H02023-10...

  • Page 17: Controls 6

    CONTROLS 6 Clutch lever The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. E02213-10 Handbrake lever Handbrake lever is located on the right side of the handlebar. The hand brake lever is used to activate both the front brake and rear brake at the same time.

  • Page 18: Light Switch

    6 CONTROLS Light switch The light switch is fitted on the combination switch on the left. Possible states Low beam on – Light switch in position . In this position, the low beam and the tail light are switched High beam on – Push the light switch to position In this position, the high beam and the tail light are switched on.
  • Page 19 CONTROLS 6 Warning Danger of accidents The cruise control system function is not suitable for all riding situations. The selected target speed will not be reached, if the engine power is not sufficient for a gradient. The selected target speed will be exceeded if the engine braking effect is not sufficient on an incline. –...

  • Page 20: Res/-Set Button

    6 CONTROLS +RES/-SET button The +RES button is fitted on the front left of the handlebar. The ‑SET button is fitted on the rear left of the handlebar. Info The +RES and ‑SET buttons are used to control the cruise control when the cruise control function is activated.

  • Page 21: Horn Button

    CONTROLS 6 6.10 Horn button Horn button is fitted on the left side of the handlebar. Possible states • The horn button is in the basic position is pressed – The horn is operated in this • The horn button position.

  • Page 22: C1 And C2 Switch

    6 CONTROLS 6.13 C1 and C2 switch The C1 and C2 switch is fitted on the right of the combination switch. Info The C1 and C2 switch enables quick access to various menus. The C1 and C2 switch can be freely configured in the Cus- tom Switch menu.

  • Page 23: Steering Lock (Antenna)

    CONTROLS 6 6.16 Steering lock (antenna) On this vehicle, the ignition and steering lock is replaced by a remote key with transponder (RACE ON key ( p. 21)). In order to activate the steering lock, the handlebar must be turned fully to the left. The steering is locked and unlocked electromechanically via the RACE-ON button p.

  • Page 24: Anti-Relay Attack (Ara)

    6 CONTROLS A lost ignition key must be deactivated by an authorized KTM workshop to prevent unauthorized persons from operating the vehi- cle. The ignition keys supplied are activated when delivered. Up to four ignition keys in total can be activated by an authorized KTM workshop.

  • Page 25: Socket For Electrical Accessories

    CONTROLS 6 6.20 Socket for electrical accessories Socket for electrical accessories is fitted in front of the upper triple clamp. It is connected to the permanent positive and is fuse-protected. Socket for electrical accessories Voltage 12 V Maximum cur- 10 A rent consump- tion E02333-10...

  • Page 26: Closing The Fuel Tank Filler Cap

    6 CONTROLS The engine is off. The ignition has been switched on or off for less than 1 minute. – Fold up cover slowly. The fuel tank filler cap is unlocked. – Fold up fuel tank filler cap E02224-10 6.23 Closing the fuel tank filler cap Warning Fire hazard Fuel is highly flammable, toxic and a...

  • Page 27: Opening Storage Compartment

    CONTROLS 6 6.25 Opening storage compartment – Push the lock forwards. – Open storage compartment. Info A USB socket p. 23) is located in the storage compartment for supplying power to external devices. E02226-10 6.26 Closing storage compartment – Close storage compartment. –...

  • Page 28: Seat Release

    6 CONTROLS 6.27 Seat release Button for the seat release is located on the left side of the vehicle below the seat. The seat release button only functions if the motorcycle is station- ary, the engine is switched off and the ignition is switched on or has been switched off for less than 1 minute.

  • Page 29: Passenger Foot Pegs

    CONTROLS 6 6.31 Passenger foot pegs The passenger foot pegs can be folded up and down. Possible states Passenger foot pegs folded up – For operation without a pas- • senger. Passenger foot pegs folded down – For operation with a pas- •...

  • Page 30: Side Stand

    6 CONTROLS 6.34 Side stand The side stand is located on the left of the vehicle. The side stand is used for parking the motorcycle. Info The side stand must be folded up during motorcycle use. The side stand is coupled with the safety starting system. See the instructions in the section on “Stopping, parking”.

  • Page 31: Combination Instrument 7

    COMBINATION INSTRUMENT 7 Combination instrument E02044-11 The combination instrument is attached in front of the handlebar. The combination instrument is divided into two function areas. indicator lamps ( p. 32) Display Warning Danger of burns Parts of the combination instrument become very hot in certain situations. In particular, the display gets hot in ambient temperatures above 55 °C (131 °F), during extended sta- tionary periods, e.g.

  • Page 32: Day-Night Mode

    (taking care not to endanger yourself or other road users in the process) and contact an authorized KTM workshop. The oil pressure warning lamp always lights up as long as the engine is not running. If the engine is running and the...

  • Page 33: Warnings

    COMBINATION INSTRUMENT 7 Warnings Warnings appear in the middle of the display; these are marked yellow or red depending on their relevance. Yellow warnings indicate malfunctions or information which require prompt intervention or an adjustment to the riding style. Red warnings indicate malfunctions or information which require immediate intervention.

  • Page 34: Indicator Lamps

    (taking care not to endanger yourself or other road users in the process) and contact an authorized KTM workshop. The oil pressure warning lamp always lights up as long as the engine is not running. If the engine is run- ning and the oil pressure warning lamp lights up, stop immediately (taking care not to endanger yourself or other road users in the process) and switch off the engine.

  • Page 35: Display

    143) is not enabled or is cur- rently intervening. The TC indicator lamp also lights up if a malfunction is detected. Contact an authorized KTM workshop. The TC indicator lamp flashes if TC actively engages or if the HHC ( p.

  • Page 36: Display Rally (Optional)

    7 COMBINATION INSTRUMENT Gear indicator Coolant temperature indicator ( p. 37) Fuel level display ( p. 38) Ride‑Mode display ( p. 37) Fuel range display Unit of speed Seat heating (optional) ( p. 37) Heated grip (optional) ( p. 37) MTC display ( p.

  • Page 37: Engine Speed

    COMBINATION INSTRUMENT 7 Unit of speed Unit for the engine speed display Throttle Response (optional) ( p. 144) ABS indicator Favourites indicator Gear indicator Fuel range display Slip Adjuster (optional) ( p. 144) Engine speed The engine speed is shown in area of the display.

  • Page 38: Cruise Control Indicator

    7 COMBINATION INSTRUMENT 7.11 Cruise control indicator The operating state and active cruise control are shown in the area of the display. Cruise control is operated using the cruise control tip switch p. 16). E02058-11 7.12 Speed The speed is shown in area of the display.

  • Page 39: Ride-Mode Display

    COMBINATION INSTRUMENT 7 7.15 Ride‑Mode display The Ride Mode setting is shown in area of the display. The riding mode can be configured in the menu Ride Mode. E02055-26 7.16 Coolant temperature indicator The coolant temperature is shown in area of the display.

  • Page 40: Fuel Level Display

    7 COMBINATION INSTRUMENT 7.19 Fuel level display The fuel tank capacity is shown in the area of the display. The fuel level indicator consists of bars. The more bars are lit, the more fuel is in the fuel tank. Info If the fuel level is getting low, the last bar flashes, the fuel symbol turns red and the Low fuel warning also appears.

  • Page 41: Call Display

    Press the SET button or RIGHT button when the menu is closed. – Press the UP button or DOWN button until KTM MY RIDE is marked. Press the SET or RIGHT button to open the menu. A suitable cellphone or headset can be paired with the vehicle and the headset type set via Bluetooth ®...

  • Page 42: Phone

    – Press the SET button or RIGHT button when the menu is closed. – Press the UP button or DOWN button until KTM MY RIDE is marked. Press the SET or RIGHT button to open the menu. – Press the UP button or DOWN button until Phone is marked.

  • Page 43: Rider's Headset

    – Press the SET button or RIGHT button when the menu is closed. – Press the UP button or DOWN button until KTM MY RIDE is marked. Press the SET or RIGHT button to open the menu. – Press the UP button or DOWN button until Rider's Headset is E02208-01 marked.

  • Page 44: Navigation (Optional)

    Navigation (optional) Condition • Bluetooth ® function is activated. The KTM MY RIDE Navigation app (optional) is installed and • opened on a suitable cellphone (Android ® devices from version 6.0 and higher, iOS devices from version 10 and higher).

  • Page 45: Audio

    COMBINATION INSTRUMENT 7 Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity. – Always select headphone volume which is low enough for you to still clearly hear acoustic signals. – Press the UP or DOWN button until Volume is marked. Info Press the RIGHT button to increase the audio volume.

  • Page 46: Bike Info

    7 COMBINATION INSTRUMENT – Press the DOWN button to reduce the audio volume. – Press the RIGHT button change to the next audio track. – Pressing the LEFT button changes to the previous audio track or plays the current audio track from the start, depending on the cellphone model.

  • Page 47: Trip

    COMBINATION INSTRUMENT 7 7.23.11 Trip – Press the SET button or RIGHT button when the menu is closed. – Press the UP button or DOWN button until Trip is marked. Press the SET or the RIGHT button to open the menu. General information on the distance traveled, trip time, average fuel consumption and average speed can be accessed in Trip.

  • Page 48: Motorcycle

    7 COMBINATION INSTRUMENT 7.23.14 Motorcycle – Press the SET button or RIGHT button when the menu is closed. – Press the UP button or DOWN button until Motorcycle is marked. Press the SET or the RIGHT button to open the menu. The ride mode, ABS mode, and traction control of the vehicle can be configured in Motorcycle.

  • Page 49: Mtc

    COMBINATION INSTRUMENT 7 OFFROAD- Reduced homologated performance for better rideability on unpaved roads; the motorcycle traction con- trol allows high slip on the rear wheel. RALLY (optional) - setting with homologated performance and extremely direct response. The motorcycle traction control and the characteristics of the throttle response can be individually set.

  • Page 50: Abs

    7 COMBINATION INSTRUMENT Info Do not open the throttle when switching on or off. Press the RIGHT or LEFT button briefly when activating the motorcycle traction control and the motor slip regu- lation. Hold down the RIGHT or LEFT button when switching off the motorcycle traction control and motor slip regula- tion.

  • Page 51: Throttle Response (Optional)

    COMBINATION INSTRUMENT 7 7.23.19 Throttle Response (optional) Condition • The ride mode RALLY (optional) is activated. – Press the SET button or RIGHT button when the menu is closed. – Press the UP button or DOWN button until Motorcycle is marked.

  • Page 52: Settings

    7 COMBINATION INSTRUMENT – Press the RIGHT or LEFT button to set the maximum permitted slip of the motorcycle traction control. Info Do not open the throttle during the selection. The spin adjuster is a motorcycle traction control function. The slip adjustment allows the motorcycle traction control to be tuned through nine levels to the desired characteristic map.

  • Page 53: Taste C1 Und C2

    COMBINATION INSTRUMENT 7 7.23.23 Taste C1 und C2 Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 54: Tpms Setting

    Info KTM recommends Default mode. A second wheel set can be programmed via the KTM diag- nostics tool. Your authorized KTM workshop will be glad to help.

  • Page 55: Anti Relay Attack

    COMBINATION INSTRUMENT 7 7.23.27 Anti Relay Attack Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 56: Bluetooth

    7 COMBINATION INSTRUMENT 7.23.31 Bluetooth Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 57: Shift Light State

    COMBINATION INSTRUMENT 7 7.23.35 Shift Light State Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 58: Clock & Date

    7 COMBINATION INSTRUMENT 7.23.38 Clock & Date Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 59: Units Distance

    COMBINATION INSTRUMENT 7 7.23.42 Units Distance Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 60: Settings Heating

    7 COMBINATION INSTRUMENT 7.23.46 Settings Heating Condition • The motorcycle is stationary. – Press the SET button or RIGHT button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 61: Extra Functions

    Press the SET button to open the submenu. Info The optional extra functions are listed. The current KTM PowerParts and the available software for your vehicle can be found on the KTM website. E02126-01 7.23.51 Setting the time and date Condition The motorcycle is stationary.

  • Page 62: Heating (Function Optional)

    7 COMBINATION INSTRUMENT Setting the clock – Press the UP or DOWN button until Set Clock is marked. – Press the SET button to open the menu. – Press the UP or DOWN button until Hours is marked. – Press the RIGHT or LEFT button until the current hour is set. –...

  • Page 63: Heating Grips (Function Optional)

    COMBINATION INSTRUMENT 7 7.23.53 Heating Grips (function optional) Condition • Model with grip heater. • Heating Grip menu (optional function) activated. – Press the UP button or DOWN button until Heating is marked. Press the SET or the RIGHT button to open the menu. –...

  • Page 64: Ergonomics

    8 ERGONOMICS Handlebar position The holes on the handlebar support are placed at a distance of from the center. 3.5 mm (0.138 in) Hole distance The handlebar can be mounted in two different positions. In this way, the handlebar can be mounted in the position that is most comfortable for the rider.

  • Page 65: Adjusting The Handlebar Position

    ERGONOMICS 8 Info Make sure the gap widths are even. Adjusting the windshield – Turn the adjusting wheel to bring the windshield in the required position. E02337-10 Adjusting the basic position of the clutch lever – Adjust the basic position of the clutch lever to your hand size by turning adjusting wheel Info Push the clutch lever forward and turn the adjusting...

  • Page 66: Rider Footrests

    8 ERGONOMICS Rider footrests The rider footrests can be mounted in one of two positions. Possible states • Rider footrests, low • Rider footrests, high E02368-10 Adjusting the footrests Info The operations on the footrest brackets are the same for the left and right sides. –...

  • Page 67: Checking The Basic Position Of The Shift Lever

    ERGONOMICS 8 – Adjust the footrest bracket to the desired position. E02372-10 – Mount and tighten screws Guideline Screw, front M8x20 25 Nm (18.4 lbf ft) Loctite 243™ ® footrest bracket E02371-10 – Mount the rider footrest with spring and pin Footrest spring plier (58429083000) –...

  • Page 68: Adjusting The Basic Position Of The Shift Lever

    8 ERGONOMICS – Sit on the vehicle in the riding position and determine distance between the upper edge of your boot and the gear shift lever. Distance between shift lever 10 … 20 mm (0.39 … and upper edge of boot 0.79 in) »...

  • Page 69: Setting The Shift Lever Stub

    ERGONOMICS 8 8.10 Setting the shift lever stub – Remove screw along with the shift lever stub. – Position the shift lever stub with the screw in one of drilled holes depending on the desired lever length. Guideline Standard Middle hole –...

  • Page 70: Adjusting The Tilt Of The Combination Instrument

    8 ERGONOMICS 8.12 Adjusting the tilt of the combination instrument – To move the dash to the desired position, press the dash upward or downward on the lower edge. E02398-10...

  • Page 71: Preparing For Use 9

    When using your vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sales inspection work has been carried out by an authorized KTM workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 72: Running In The Engine

    9 PREPARING FOR USE Running in the engine – During the running-in phase, do not exceed the specified engine speed. Guideline Maximum engine speed During the first: 1,000 km (620 mi) 6,500 rpm After the first: 1,000 km (620 mi) 10,250 rpm –...
  • Page 73 PREPARING FOR USE 9 Warning Fire hazard The hot exhaust system may burn luggage. – Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system. – If luggage is carried, ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels.

  • Page 74: Riding Instructions

    10 RIDING INSTRUCTIONS 10.1 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...
  • Page 75 RIDING INSTRUCTIONS 10 – Take the motorcycle off the side stand and sit on the motorcy- cle. – Bring the RACE ON key within range of the antenna. Info If the anti-relay attack mode ( p. 22) is active, the button on the RACE ON key must be pressed for the RACE ON key to send a response signal.

  • Page 76: Starting Off

    10 RIDING INSTRUCTIONS 10.3 Starting off – Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle carefully. 10.4 Quickshifter + (optional) If the quickshifter + (optional) is activated, you can shift up and down without actuating the clutch.

  • Page 77: Shifting, Riding

    RIDING INSTRUCTIONS 10 10.6 Shifting, riding Warning Danger of accidents Abrupt load alterations can cause the vehicle to get out of control. – Avoid abrupt load alterations and sudden braking actions. – Adapt your speed to the road conditions. Warning Danger of accidents If you change down at high engine speed, the rear wheel blocks and the engine races.
  • Page 78 Only use the quickshifter+ in the permitted speed range shown. Info If you hear unusual noises while riding, stop immediately, switch off the engine, and contact an autho- rized KTM workshop. – Shift into a higher gear when conditions allow (incline, road situation, etc.).

  • Page 79: Msr (Optional)

    Contact an authorized KTM workshop. – If the malfunction indicator lamp lights up during a trip, please contact an authorized KTM workshop as soon as possible. – If the general warning lamp lights up during a trip, the display shows a message for 10 seconds.

  • Page 80: Braking

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.

  • Page 81: Stopping, Parking

    RIDING INSTRUCTIONS 10 Warning Danger of accidents The rear wheel can lock due to the engine braking effect. – Pull in the clutch, if you perform emergency or full braking, or if you brake on a slippery ground. Warning Danger of accidents Banked or laterally sloping ground reduces the maximum possible delay. –...

  • Page 82: Transporting

    10 RIDING INSTRUCTIONS Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on using the RACE-ON button, the power supply to most electrical power consumers remains uninter- rupted. This discharges the 12-V battery. You should therefore always switch off the engine with the RACE-ON button –...
  • Page 83 In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 84: Service Schedule

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up-to-date service schedule can always be found on KTM Dealer.net. Your authorized KTM dealer will be happy to advise you.

  • Page 85: Recommended Work

    Final check: Check the vehicle is roadworthy and take a test ride. ○ ● ● ● ● Read out the error memory after the test ride using the KTM diagnostics tool. ○ ● ● ● ● Set the service interval display.

  • Page 86: Suspension Setting

    12 SUSPENSION SETTING 12.1 Fork/shock absorber The fork and the shock absorber offer many options of adapting the suspension to the riding style and the payload. Info The recommendations for the suspension setting are shown in table . The table is found on the left inside cover. These adjustments are guidelines and should always be the basis for a suspension setting.

  • Page 87: Adjusting The Rebound Damping Of The Fork

    SUSPENSION SETTING 12 12.3 Adjusting the rebound damping of the fork Info The hydraulic rebound damping determines the fork suspension behavior. – Turn red adjusting screw clockwise as far as it will go. Info Adjusting screw is located at the upper end of the right fork leg.

  • Page 88: Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized KTM workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the shock absorber.

  • Page 89: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized KTM workshop will be glad to help.) Info The effect of the high speed DCC can be seen in fast compression of the shock absorber.

  • Page 90: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorrectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized KTM workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click.

  • Page 91: Service Work On The Chassis 13

    SERVICE WORK ON THE CHASSIS 13 13.1 Raising the vehicle with the center stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...

  • Page 92: Mounting The Seat

    13 SERVICE WORK ON THE CHASSIS 13.4 Mounting the seat – Hook holding lug of the seat onto the fuel tank, lower the rear and push it forward. – Insert locking pin into the lock housing and push down the rear of the seat until the locking pin engages with a click.

  • Page 93: Checking The Chain Tension

    SERVICE WORK ON THE CHASSIS 13 Main work – Rinse off loose dirt with a soft jet of water. – Remove old grease residue with chain cleaner. Chain cleaner ( p. 172) – After drying, apply chain spray. Street chain spray ( p.

  • Page 94: Adjusting The Chain Tension

    13 SERVICE WORK ON THE CHASSIS 13.8 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 95: Checking The Chain, Rear Sprocket, And Engine Sprocket

    SERVICE WORK ON THE CHASSIS 13 13.9 Checking the chain, rear sprocket, and engine sprocket Preparatory work – Raise the vehicle with the center stand. ( p. 89) Main work – Check the chain, rear sprocket and front sprocket for wear. »...

  • Page 96: Checking/Correcting The Fluid Level Of The Hydraulic Clutch

    13 SERVICE WORK ON THE CHASSIS – Tighten screws on the chain sliding guard. Guideline Screw, chain slid- M5x10 5 Nm (3.7 lbf ft) ing guard – Check the chain guide for wear. » If the chain guide is worn: –...

  • Page 97: Checking Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and dam- ages components. – Correct incorrect steering head bearing play immediately. (Your authorized KTM workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.

  • Page 98: Removing The Bottom Triple Clamp Cover

    13 SERVICE WORK ON THE CHASSIS – Check the steering head bearing and adjust if neces- sary. Finishing work – Remove the vehicle from the center stand. ( p. 89) 13.12 Removing the bottom triple clamp cover – Remove screws –...

  • Page 99: Installing The Windshield

    SERVICE WORK ON THE CHASSIS 13 13.15 Installing the windshield – Position windshield – Mount and tighten screws with the rubber bushings. Guideline Screw, windshield M5x14 3.5 Nm (2.58 lbf ft) E02347-11 13.16 Removing storage compartment – Remove screws – Open storage compartment.

  • Page 100: Installing Storage Compartment

    13 SERVICE WORK ON THE CHASSIS 13.17 Installing storage compartment – Join plug-in connector of the USB power outlet. – Position storage compartment. E02346-10 – Mount and tighten screws Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) – Close storage compartment. ( p.

  • Page 101: Installing The Top Fuel Tank Fairing

    SERVICE WORK ON THE CHASSIS 13 – Detach fuel tank fairing in area and remove in an upwards direction. E02348-10 13.19 Installing the top fuel tank fairing Main work – Position the fuel tank fairing and hook it in areas The fuel tank fairing engages with an audible click.

  • Page 102: Installing The Bottom Fuel Tank Fairing

    13 SERVICE WORK ON THE CHASSIS – Remove screws – Push the lower fuel tank fairings forward and remove. E02375-10 13.21 Installing the bottom fuel tank fairing Main work – Position the left fuel tank fairing and push to the rear. Guideline Holding lugs of the side cover engage in area...

  • Page 103: Removing The Front Side Spoiler

    SERVICE WORK ON THE CHASSIS 13 – Mount and tighten screws Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) E02375-10 – Mount and tighten screws Guideline Screw, engine guard 10 Nm (7.4 lbf ft) – Mount and tighten screws Guideline Screw, cover part 3.5 Nm...

  • Page 104: Installing The Front Side Spoiler

    13 SERVICE WORK ON THE CHASSIS 13.23 Installing the front side spoiler – Position the right side spoiler and attach in area – Mount and tighten screws Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) E02363-10 – Position the left side spoiler and attach in area –...

  • Page 105: Installing The Front Side Cover

    SERVICE WORK ON THE CHASSIS 13 – Remove screws – Remove screw with the bushing. – Carefully take off the right side fairing from the side. E02379-10 13.25 Installing the front side cover Main work – Position the right side fairing. Guideline The side fairing is located in area under the mask...

  • Page 106: Removing The Mask Spoiler

    13 SERVICE WORK ON THE CHASSIS – Position the left side fairing. Guideline The side fairing is located in area under the mask spoiler. – Mount and tighten screws Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) – Mount and tighten screw Guideline Screw, seat bushing M6x16...
  • Page 107 SERVICE WORK ON THE CHASSIS 13 – Remove screw E02316-10 – Pull headlight spoiler upwards to remove. E02317-10 – Remove screws – Remove screw E02318-10 – Remove screws E02319-10...

  • Page 108: Installing The Mask Spoiler

    13 SERVICE WORK ON THE CHASSIS – Pull off the mask spoiler toward the front. – Disconnect plug-in connection of the turn signal. – Repeat these steps on the opposite side. E02320-10 13.27 Installing the mask spoiler Main work – Join plug-in connector –...

  • Page 109: Repeat These Steps On The Opposite Side

    SERVICE WORK ON THE CHASSIS 13 – Attach holding lugs of headlight spoiler in area the headlight housing and push downward. Holding lug engages in area E02321-10 – Mount and tighten screw Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) –...

  • Page 110: Removing The Engine Guard

    13 SERVICE WORK ON THE CHASSIS – Install the oil plug cover. ( p. 109) – Install the front side spoiler. ( p. 102) – Install the crash bar. p. 111) – Install the top fuel tank fairing. ( p. 99) –...

  • Page 111: Removing The Oil Plug Cover

    SERVICE WORK ON THE CHASSIS 13 13.30 Removing the oil plug cover – Pull cover in area back. – Take off the cover. E02359-10 13.31 Installing oil plug cover – Hook in cover in area – Mount the cover and make sure that it correctly engages in areas E02360-10 13.32...

  • Page 112: Cleaning The Dust Boots Of The Fork Legs

    13 SERVICE WORK ON THE CHASSIS 13.34 Cleaning the dust boots of the fork legs Preparatory work – Raise the vehicle with the center stand. ( p. 89) – Remove front fender. ( p. 109) Main work – Push dust boots of both fork legs downward.

  • Page 113: Installing The Crash Bar

    SERVICE WORK ON THE CHASSIS 13 – Remove screw and open the clamps. – Remove screw – Take off the right crash bar. E02351-10 – Remove screw and open the clamps. – Remove screw – Take off the left crash bar. E02352-10 13.36 Installing the crash bar...
  • Page 114 13 SERVICE WORK ON THE CHASSIS – Mount and tighten fittings Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis The crash bars are equally aligned with each other. – Tighten all the screws of the crash bar. Guideline Remaining screws, 10 Nm (7.4 lbf ft) E02350-11 chassis...

  • Page 115: Brake System 14

    Do not make any changes to the suspension travel. – Only use spare parts on the brake system which have been approved and recommended by KTM. – Only use tires/wheels approved by KTM with the corre- sponding speed index. – Maintain the specified tire pressure. –...

  • Page 116: Checking The Brake Discs

    The MSC is only active in Road ABS mode. 14.2 Checking the brake discs Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized KTM workshop will be glad to help.)

  • Page 117: Checking The Front Brake Fluid Level

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) – Move the brake reservoir mounted on the handlebar to a hori- zontal position.

  • Page 118: Adding Front Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 119: Checking The Front Brake Linings

    Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

  • Page 120: Adding Rear Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 121: Checking The Rear Brake Linings

    Checking the rear brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.
  • Page 122 14 BRAKE SYSTEM – Check the brake linings for minimum thickness ≥ 1 mm (≥ 0.04 in) Minimum thickness » If the minimum thickness is less than specified: – Change the rear brake linings. – Check the brake linings for damage and cracking. »...

  • Page 123: Wheels, Tires 15

    WHEELS, TIRES 15 15.1 Removing the front wheel Preparatory work – Raise the vehicle with the center stand. ( p. 89) Main work – Place a load on the rear of the vehicle. The front wheel is not in contact with the ground. –...

  • Page 124: Installing The Front Wheel

    15 WHEELS, TIRES 15.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...

  • Page 125: Removing The Rear Wheel

    WHEELS, TIRES 15 – Position brake calipers. The brake linings are correctly positioned. – Mount screws on both brake calipers, but do not tighten yet. – Operate the hand brake lever repeatedly until the brake lin- ings are in contact with the brake disc and there is a pressure point.

  • Page 126: Installing The Rear Wheel

    15 WHEELS, TIRES – Remove screw and pull wheel speed sensor out of the hole. E02386-11 – Remove nut . Take off chain adjuster E02387-10 – Pull out wheel spindle far enough to allow the rear wheel to be pushed forward. –...
  • Page 127 WHEELS, TIRES 15 Main work – Check the rear hub damping rubber pieces. p. 126) – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal ring and contact surface the spacer.

  • Page 128: Checking The Rear Hub Damping Rubber Pieces

    15 WHEELS, TIRES – Position wheel speed sensor in the hole. – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Operate the foot brake lever repeatedly until the brake lin- ings are in contact with the brake disc and there is a pressure point.

  • Page 129: Checking The Tire Condition

    Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac- teristic.

  • Page 130: Checking Tire Pressure

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized KTM workshop will be glad to help.)

  • Page 131: Using Tire Repair Spray

    WHEELS, TIRES 15 – Strike each spoke briefly using a screwdriver blade. Info The frequency of the sound depends on the spoke length and spoke diameter. If spokes of the same length and diameter vibrate with a different tone, this is an indication that the spoke tensions differ.

  • Page 132: Electrical System

    16 ELECTRICAL SYSTEM 16.1 Low beam The low beam is integrated in the main headlight. The low beam is activated when the ignition is switched on. To save power in the 12-V battery, the low beam is deactivated again after 5 seconds if the engine is not started. If the ignition is accidentally switched off during the journey, the low beam remains on.

  • Page 133: Cornering Light

    ELECTRICAL SYSTEM 16 On high beam or headlight flasher, the daytime running light changes automatically to the position light. 16.4 Cornering light The cornering light is integrated into the main headlight. Info To activate the cornering light, the low beam must be switched on and the daytime running light switched off.

  • Page 134: Installing The 12-V Battery

    16 ELECTRICAL SYSTEM Main work – Detach battery retainer rubber – Remove positive terminal cover E02231-10 – Disconnect negative cable from the 12 V battery. – Disconnect positive cable from the 12-V battery. – Take the 12-V battery out of the battery compartment. E02232-10 16.6 Installing the 12-V battery...

  • Page 135: Charging The 12-V Battery

    The 12-V battery is maintenance-free. The acid level does not have to be checked. If the 12-V battery is not charged by the KTM battery charger, the 12-V battery must be removed for charging. Otherwise, overvoltage may damage electronic components. Charge the 12-V battery according...
  • Page 136 16 ELECTRICAL SYSTEM Preparatory work – Remove the seat. ( p. 89) Main work – Remove positive terminal cover E02231-12 – Disconnect negative cable from the 12 V battery to avoid damaging the onboard electronics. E02237-10 – Connect a charger to the 12 V battery. Switch on the battery charger.

  • Page 137: Changing The Race-On Key Battery

    ELECTRICAL SYSTEM 16 – Mount positive terminal cover E02231-12 Finishing work – Mount the seat. ( p. 90) – Set time and date. ( p. 59) 16.8 Changing the RACE-ON key battery Warning Risk of injury Button cells may burst if misused. Swallowing button cells leads to severe chemical burning and may result in death in under 2 hours.

  • Page 138: Changing The Main Fuse

    16 ELECTRICAL SYSTEM – Remove RACE-ON key battery – Insert the new RACE-ON key battery with label facing upward. RACE-ON key battery (CR 2032) ( p. 161) Info The two smaller holding lugs are tapered so that the RACE ON key battery can be easily pushed into the bracket.

  • Page 139: Changing The Fuses In The Fuse Box

    ELECTRICAL SYSTEM 16 – Mount protection cap The protection cap engages with an audible click. Insert a new spare fuse into the starter relay to have it available when needed. E02233-11 Finishing work – Mount the seat. ( p. 90) –...

  • Page 140: Checking The Headlight Setting

    16 ELECTRICAL SYSTEM Guideline Fuse 1 - 10 A - power supply for control units and compo- nents Fuse 2 - 10 A - permanent positive for auxiliary equipment (accessories circuit 1) Fuse 3 - 10 A - tail light, license plate lighting Fuse 4 - 10 A - light control unit Fuse 5 - 10 A - engine control unit Fuse 6 - 30 A - ABS return pump...

  • Page 141: Adjusting The Headlight Range

    A diagnostic adapter for connection to a cross-manufacturer diagnostic interface has been connected at the factory. Info Unplug the diagnostics adapter to use the KTM diag- nostics tool. Following completion of the diagnosis, plug the diag- nostics adapter back in.

  • Page 142: Accessories Circuit 1 And Accessories Circuit 2, Rear

    16 ELECTRICAL SYSTEM Info The accessories circuits are protected by a fuse; however, this fuse also protects other electrical power consumers. The maximum continuous load is therefore significantly lower than the value of the fuse. Do not use a stronger fuse. The accessories circuit 1 is switched to permanent positive and connected electrical consumers are permanently sup- plied with current, regardless of ignition.

  • Page 143: Cooling System 17

    COOLING SYSTEM 17 17.1 Checking the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 144 17 COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...

  • Page 145: Tuning The Engine 18

    TUNING THE ENGINE 18 18.1 Ride Mode Possible states SPORT – Homologated performance with very direct response; • the motorcycle traction control allows greater slip on the rear wheel. STREET – Homologated performance with balanced response; • the motorcycle traction control allows normal slip on the rear wheel.

  • Page 146: Slip Adjuster (Optional)

    18 TUNING THE ENGINE Info When the motorcycle traction control is active, the TC indi- cator lamp flashes. When motorcycle traction control is switched off, the TC indicator lamp lights up. 18.3 Slip Adjuster (optional) The spin adjuster is a motorcycle traction control function. The slip adjustment allows the motorcycle traction control to be tuned through nine levels to the desired characteristic map.

  • Page 147: Service Work On The Engine 19

    SERVICE WORK ON THE ENGINE 19 19.1 Checking the engine oil level Info Oil consumption depends on the riding style and the operating conditions. Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work –...
  • Page 148 19 SERVICE WORK ON THE ENGINE Main work – Stand the motorcycle on a level surface using the side stand. – Position an appropriate container under the engine. – Remove oil drain plugs along with the magnets, the O- rings, and the oil screens. E02285-10 –...
  • Page 149 SERVICE WORK ON THE ENGINE 19 – Thoroughly clean magnets and oil screens of the oil drain plugs. 100773-12 – Mount and tighten oil drain plugs with magnets, O-rings, and oil screens. Guideline Oil drain plug M20x1.5 20 Nm (14.8 lbf ft) E02285-10 –...

  • Page 150: Adding Engine Oil

    19 SERVICE WORK ON THE ENGINE – Start the engine and check for leaks. – Switch off the engine. – Remove the filler plug with the O-ring and add the second par- tial quantity up to the upper marking on the engine oil level viewer.
  • Page 151 E02278-10 Info In order to achieve optimal engine oil performance, it is not advisable to mix different engine oils. KTM recommends changing the engine oil. – Mount the filler plug with the O-ring. Danger Danger of poisoning Exhaust gases are toxic and inhal- ing them may result in unconsciousness and death.

  • Page 152: Cleaning, Care

    20 CLEANING, CARE 20.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 153: Checks And Maintenance Steps For Winter Operation

    CLEANING, CARE 20 – Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate. – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p.
  • Page 154 20 CLEANING, CARE – Clean the chain. ( p. 90)

  • Page 155: Storage 21

    STORAGE 21 21.1 Storage Info If you plan to garage the motorcycle for a longer period, perform the following steps or have them per- formed. Before storing the motorcycle, check all parts for function and wear. If service, repairs, or replacements are necessary, you should do this during the storage period (less workshop overload).

  • Page 156: Troubleshooting

    The RACE ON indicator light can indicate malfunctions by flashing. These are indicated up to five seconds after the RACE ON button is actuated. Info Blink codes referring to KTM RACE ON are only displayed once and not repeated. E02045-10 Faults Possible cause Action –...
  • Page 157 – Engine does not rotate if the Faulty safety starting system Read out the fault memory using the start button/emergency OFF KTM diagnostics tool. switch is pressed into the lower – Electronic fault Read out the fault memory using the position KTM diagnostics tool.

  • Page 158: Technical Data

    23 TECHNICAL DATA 23.1 Engine Design 2-cylinder 4-stroke Otto engine, 75° V arrangement, water-cooled Displacement 1,301 cm³ (79.39 cu in) Stroke 71 mm (2.8 in) Bore 108 mm (4.25 in) Compression ratio 13.1:1 Idle speed 1,280 … 1,480 rpm Control DOHC, 4 valves per cylinder, chain-driven Valve - valve plate diameter Intake...

  • Page 159: Engine Tightening Torques

    TECHNICAL DATA 23 23.2 Engine tightening torques EJOT Delta PT Screw, air filter box cover, long ® 60x30 2.5 Nm (1.84 lbf ft) EJOT Delta PT Screw, air filter box cover, short ® 60x20 2 Nm (1.5 lbf ft) EJOT ALtracs ®...
  • Page 160 23 TECHNICAL DATA Screw, engine case M6x80 10 Nm (7.4 lbf ft) Screw, engine case M6x90 10 Nm (7.4 lbf ft) M6x20 – 10.9 Screw, freewheel ring 15 Nm (11.1 lbf ft) Loctite ® 648™ Screw, heat exchanger 10 Nm (7.4 lbf ft) Loctite ®...

  • Page 161: Capacities

    TECHNICAL DATA 23 Screw plug, cam lever axis M10x1 12 Nm (8.9 lbf ft) Screw plug, clutch lubrication M10x1 8 Nm (5.9 lbf ft) Screw plug, spreading transmis- M10x1 12 Nm (8.9 lbf ft) sion lock Screw, conrod bearing M10x1 Step 1 25 Nm (18.4 lbf ft) Step 2...

  • Page 162: Fuel

    23 TECHNICAL DATA 23.3.3 Fuel Please observe the labels on EU fuel pumps. A00420-10 Fuel reserve, approx. 5 l (1.3 US gal) Total fuel tank capacity, approx. 23 l (6.1 US gal) Super unleaded (ROZ 95) p. 171) 23.4 Chassis Frame Lattice frame made of chrome molybdenum steel tub- ing, powder-coated...

  • Page 163: Electrical System

    150/70 ZR 18 M/C 70W TL Bridgestone A41 F Bridgestone A41 R The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: http://www.ktm.com 23.7 Fork Fork article number 14.18.8U.25 Fork...

  • Page 164: Shock Absorber

    23 TECHNICAL DATA Full payload 6 turns Spring length with preload spacer(s) 439 mm (17.28 in) Spring rate Medium (standard) 6.5 N/mm (37.1 lb/in) Fork length 913 mm (35.94 in) Fork oil per fork leg 640 ml (21.64 fl. oz.) Fork oil (SAE 4) (48601166S1) p.

  • Page 165: Chassis Tightening Torques

    TECHNICAL DATA 23 23.9 Chassis tightening torques Cover, brake reservoir, rear 3.5 Nm (2.58 lbf ft) Radiator hose clamp 2.4 Nm (1.77 lbf ft) EJOT ALtracs 5151 ® Screw, ball-head headlight holder 50x12 7 Nm (5.2 lbf ft) Screw, front brake reservoir cover 1 Nm (0.7 lbf ft) Screw, oil filler neck on frame EJOT PT...
  • Page 166 23 TECHNICAL DATA Screw, sliding seat, windshield M5x20 4 Nm (3 lbf ft) bushing Screw, splash protection, tail end M5x12 3 Nm (2.2 lbf ft) lower part Screw, throttle M5x25 3.5 Nm (2.58 lbf ft) Screw, top mask spoiler, fuel tank M5x12 2.5 Nm (1.84 lbf ft) fairing...
  • Page 167 TECHNICAL DATA 23 Screw, starter relay cable M6x12 6 Nm (4.4 lbf ft) Screw, tank mask spoiler M6x12 6 Nm (4.4 lbf ft) Screw, voltage regulator M6x25 6 Nm (4.4 lbf ft) Remaining nuts, chassis 25 Nm (18.4 lbf ft) Remaining screws, chassis 25 Nm (18.4 lbf ft) Screw, bottom triple clamp...
  • Page 168 23 TECHNICAL DATA Screw, bottom shock absorber M14x1.5 80 Nm (59 lbf ft) Thread greased Screw, top shock absorber M14x1.5 80 Nm (59 lbf ft) Thread greased Nut, socket M18x1 4 Nm (3 lbf ft) Nut, fork pivot M19x1.5 130 Nm (95.9 lbf ft) Thread greased Screw, steering head, top M22x1.5...

  • Page 169: Declarations Of Conformity 24

    The functional and equipment scope is model-dependent and may not include all wireless systems and application areas referred to. KTM AG hereby declares that the KTM RACE ON system wireless system conforms with the relevant guidelines. The full text of the Declaration of Conformity is available at the following Internet address.

  • Page 170: Country-Specific Declarations Of Conformity (Ktm Race On System 2)

    24 DECLARATIONS OF CONFORMITY 24.3 Country-specific declarations of conformity (KTM RACE ON system 2) E02326-01 24.4 Country-specific declarations of conformity (CCU‑2) E02299-01...

  • Page 171: Open Source 25

    Information on open source software Some vehicle components use open source software. The source code of the software used and other information are available online. Overview: http://www.ktm.com/ktm-oss Info Due to the file size, the download may time a long time.

  • Page 172: Substances

    26 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 MOTOREX ®...
  • Page 173 SUBSTANCES 26 Engine oil (SAE 5W/40) Standard/classification – JASO T903 MA2 ( p. 173) – SAE ( p. 173) (SAE 5W/40) Guideline – Use only engine oils that comply with the specified standards (see specifications on the container) and that possess the corresponding properties.

  • Page 174: Auxiliary Substances

    27 AUXILIARY SUBSTANCES Chain cleaner Recommended supplier MOTOREX ® – Chain Clean Fuel additive Recommended supplier MOTOREX ® – Fuel Stabilizer Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX ® – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX...

  • Page 175: Standards 28

    STANDARDS 28 JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motor- cycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 176: Index Of Special Terms

    Hill Hold Control Assist, which prevents the vehicle from rolling back- wards on an incline KTM RACE ON System that releases the ignition, steering lock, and fuel tank filler cap via a remote key with a transponder Motorcycle stability control...

  • Page 177: List Of Abbreviations 30

    LIST OF ABBREVIATIONS 30 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 178: Yellow And Orange Symbols

    143) is not enabled or is cur- rently intervening. The TC indicator lamp also lights up if a malfunction is detected. Contact an authorized KTM workshop. The TC indicator lamp flashes if TC actively engages or if the HHC ( p.

  • Page 179: Changing The Engine Oil And Oil Index

    INDEX Chain tension INDEX adjusting ......92 checking ......91 +RES/-SET button operation .
  • Page 180 ......31 KTM MY RIDE ..... . . 39 Motorcycle .
  • Page 181 INDEX Fuel tank fairing Misuse ....... 7 installing ..... . . 99-100 Motorcycle removing .
  • Page 182 INDEX starting with HHC (optional) ... . . 74 Technical data Safe operation ......8 capacities .
  • Page 183 INDEX Winter operation checks and maintenance steps ..151 Work rules ......9...
  • Page 184 *3214297en* 3214297en 01/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM http://www.ktm.com...

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