Crane BARNES SITHE 4SCM Series Installation And Operation Manual

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INSTALLATION and OPERATION MANUAL
28 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Submersible Chopper Pump
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
4SCM
Monovane Pumps
20 - 100HP, 1750RPM
20 - 30HP, 1150RPM
4SCD
Dual Vane Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
6SCM
Monovane Pumps
20 - 60HP, 1750RPM
20 - 25HP, 1150RPM
6SCD
Dual Vane Pumps
20 - 125HP, 1750RPM
20 - 40HP, 1150RPM
This product may be covered by one or more of the following
patents and other patent(s) pending: NZ DSN NO. 424412,
NZ DSN NO. 424413, AUS DSN NO. 201812608,
AUS DSN NO. 201812609, EU Design Reg. 005293040-0001
8SCD
Dual Vane Pumps
25 - 60HP, 1750RPM
20 - 40HP, 1150RPM
10 - 15HP, 870RPM
8SCT
Tri-Vane Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
10 - 30HP, 870RPM
10SCD
Dual Vane Pumps
25 - 40HP, 1150RPM
10 - 30HP, 870RPM
Form No. 130642S-Rev. K

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Summary of Contents for Crane BARNES SITHE 4SCM Series

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
  • Page 2: Table Of Contents

    START-UP REPORT ........................ 57 - 58 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07...
  • Page 3: Safety First

    IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a WARNING! - DO NOT pump hazardous materials failure to observe these safety precautions, misuse or (flammable, caustic, etc.) unless the pump is specifically...
  • Page 4: General Information

    Inc., Service Department in Piqua, Ohio, telephone (937) mounting brackets and locate the base elbow on the bottom 778-8947 or Crane Pumps & Systems Canada, in Brampton, of the wet well. Level the base elbow with grout and/or Ontario, (905) 457-6223.
  • Page 5 B-3) Liquid Level Controls: B-4.1) Electrical Connections: It is recommended to use a liquid level control system When the electrical connections are made, the lead wires that allows the on and off point to be separated by at least from the power cable should be stripped so that the ground twelve inches.
  • Page 15 THREE PHASE 460-575 VOLT AC MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Motor Lead ID Control Cable Control Cable Lead ID Lead ID Green (Ground) Green Brown P1 (Temperature Sensor) Black Yellow P2 (Temperature Sensor) Orange W1 (Moisture Sensor) White Blue W2 (Moisture Sensor)
  • Page 16 WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: Current sensing overloads must be provided in the pump A manual momentary start switch is required to prevent control panel and should be properly sized for the full load the automatic restarting of the motor when the thermostat current of the pump.
  • Page 17: Start-Up Operation

    If a panel is to be supplied locally, it is recommended that the Crane Pumps & Systems Pump Monitor Relay (P/N 134667) be used to perform the control circuit functions for the Temperature and Moisture Sensor Monitoring described in sections B4.3 and B4.4.
  • Page 18: Preventative Maintenance

    C-3.2) Insulation Test: E-1) Lubrication E-1.1) Checking Oil Before the pump is put into service, an insulation (megger) 1. Place pump on it’s side, and drain oil into a clean, dry test should be performed on the motor. The resistance values container.
  • Page 19 E-2) Impeller and Volute Service: E-3.2) Reassembly: E-2.1) Disassembly and Inspection: Lightly oil (DO NOT use grease) outer surface of stationary To clean out the volute (10), or clean out or replace impeller member (4A). Press stationary member (4A) firmly into (6), disconnect power, remove cap screws (2) then vertically mounting plate using a seal pusher aligning seal with pin, lift motor assembly from the pump body (10).
  • Page 20: Replacement Parts

    SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5.
  • Page 21: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...
  • Page 22 Cross Section FIGURE 9...
  • Page 23 Exploded View APPLY GREEN LOCTITE RC603, TORQUE TO: 45 + 1.4 FT/LBS. – APPLY GREEN LOCTITE RC603, TORQUE TO: 35 + 1.4 FT/LBS. – FIGURE 10...
  • Page 24 SC 28 Frame - PARTS LIST Rotor Kit ......See Table on Page 37 (◊) 36 Stator Kit ......See Table on Page 37 (≈) 28, 30, 35, 38, 52, 58, 62 Seal Kit ......See Table on Page 35 (+) 4A, 4B, 7, 9, 9A, 9B, 19, 53, 56 Bearing Kit ..........
  • Page 25 SC 28 Frame - PARTS LIST ITEM PART NO. DESCRIPTION MATERIAL See Chart ◊ Rotor 127234 − Wire, Jumper, Blue, 24” Bar/Bar 130711 ≈ Housing, Motor, Lower, 280Fr Class 30 CI See Chart ‡ Plate, Seal Ductile Iron 138180 £ Cap, Motor Class 30 CI 130713...
  • Page 26 Volute Pilot Diameter (AFTER JAN.-2019) Seal Plate Volute Volute Seal Plate Seal Plate Wear Ring Volute O-Ring Model Size 3SCMPA 208mm 4SCMS 208mm Not Available in 28 Frame 4SCMC 240mm 4SCMD 305mm 129995S 129995SK-KIT 130709 138590 141582 125857-295 4SCMB 370mm 127254S 127254SK-KIT 130688P...
  • Page 28 CURRENT DESIGN (AFTER JAN.-2019) Striker Plate Striker O-ring Shim Stock Spacing Model Flange Size Stock Kit 3SCMPA 3 INCH 4SCMS 4 INCH Not Available in 28 Frame 4SCDF 4 INCH 4SCMC 4 INCH 4SCMD 4 INCH 4SCMB 4 INCH 142157-STK-KIT 4SCME 4 INCH 4SCMEA...
  • Page 29 “D” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 295mm (11.61in) 127262-ASSY-KIT 143275-ASSY-KIT 127262-C 143275-C 142124 142133-0750 290mm (11.42in) 127262TA-ASSY-KIT 143275TA-ASSY-KIT 127262TA-C 143275TA-C 142124...
  • Page 30 “H” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 315mm (12.40in) 130826A-ASSY-KIT 143280-ASSY-KIT 130826A-C 143280-C 142128 142141-0625 310mm (12.21in) 130826ATA-ASSY-KIT 143280TA-ASSY-KIT 130826ATA-C 143280TA-C 142128...
  • Page 31 “I” Impeller (AFTER JAN.-2019) Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 370mm (14.57in) 144218-ASSY-KIT 144219-ASSY-KIT 144218-C 144219-C 143266 142141-1000 365mm (14.37in) 144218TA-ASSY-KIT 144219TA-ASSY-KIT 144218TA-C...
  • Page 32 “K” Impeller (AFTER JAN.-2019) Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 370mm (14.57in) 144216-ASSY-KIT 144217-ASSY-KIT 144216-C 144217-C 143340 143491-1125 365mm (14.37in) 144216TA-ASSY-KIT 144217TA-ASSY-KIT 144216TA-C...
  • Page 33 “M” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 370mm (14.57in) 130829-ASSY-KIT 143284-ASSY-KIT 130829-C 143284-C 143412 143491-1000 365mm (14.37in) 130829TA-ASSY-KIT 143284TA-ASSY-KIT 130829TA-C 143284TA-C 143412...
  • Page 34 “O” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 225mm (8.86in) 138104S-ASSY-KIT 143292S-ASSY-KIT 138104S-C 143292S-C 141584 142141-0625 220mm (8.66in) 138104STA-ASSY-KIT 143292STA-ASSY-KIT 138104STA-C 143292STA-C 141584 142141-0625 215mm (8.47in)
  • Page 35 “X” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 455mm (17.91in) 138099S-ASSY-KIT 143296S-ASSY-KIT 138099S-C 143296S-C 143473 143491-1000 450mm (17.72in) 138099STA-ASSY-KIT 143296STA-ASSY-KIT 138099STA-C 143296STA-C 143473 143491-1000 445mm (17.52in)
  • Page 36 “BA” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 320mm (12.60in) 143593-ASSY-KIT 143594-ASSY-KIT 143593-ASSY 143594-ASSY 142124 142133-0688 315mm (12.40in) 143593TA-ASSY-KIT 143594TA-ASSY-KIT 143593TA-ASSY 143594TA-ASSY 142124 142133-0688...
  • Page 37 Seal Kits Seal Kit I.B. Seal I.B. Seal O.B. Seal O.B Seal Part No. Part No. Material Part No. Material 138635 129900 Carbon / Ceramic 129900 Carbon / Ceramic 138582 (STD) 129900 Carbon / Ceramic 129900SD Silicon Carbide / Silicon Carbide 138636 129900 Carbon / Ceramic...
  • Page 38 Additional Components Component Part No. Single Sale Impeller See Table Wear Rings See Table Volute Kit, Volute Kit Lifting Handle 125458 Seal Plate Kit, Stator Kit, Pipe Plugs 014270-SS, 127269 Bearing Bracket Kit Wire Tie Cable 039462 Stator Kit Nameplate No Resale Nameplate/Model Plate Rivets 001628...
  • Page 39 1750 RPM Example Rotor Kit Stator / Motor Housing Stator / Motor Model No. Rotor Kit Part No. Kit Part No. Model No. Housing Kit Part Part No. ─ SC ─ ─ 20064 131998 132074 ─ SC ─ ─ 25094 131999 132075 6SCMH50044...
  • Page 53 Notes...
  • Page 54 Notes...
  • Page 55: Warranty

    Reliance Electric), Effluent and Sump pump models are Warranted for sixty (60) months (or 10,000 hours of operation) from the date of manufacture from Crane Pumps & Systems to the End Purchaser as follows: Crane Pumps &...
  • Page 56: Returned Goods Policy

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
  • Page 57: Start-Up Report

    A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø...
  • Page 58 ( ) Engineer: ____________________________ ( ) Operator: ________________________ ( ) Contractor: ____________________________ ( ) Other: ___________________________ All parties should retain a copy of this report for future trouble shooting/reference A Crane Co. Company 420 Third Street 83 West Drive Piqua, Ohio 45356 Brampton, Ont.

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