Crane Barnes 4SEV-DS Series Installation And Operation Manual

Crane Barnes 4SEV-DS Series Installation And Operation Manual

Submersible sewage non-clog pumps
Hide thumbs Also See for Barnes 4SEV-DS Series:

Advertisement

INSTALLATION and OPERATION MANUAL
Submersible Sewage Non-Clog Pumps
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
BARNES
BARNES
Series:
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
4SEV-DS, 2.8, 3.7 & 5HP
1750RPM, 60Hz
Form No. 140838-Rev. C

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Barnes 4SEV-DS Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Crane Barnes 4SEV-DS Series

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
  • Page 2: Table Of Contents

    RETURNED GOODS POLICY ................. 20 WARRANTY REGISTRATION ................. 20 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1991, 2002, 2003, 1/06, 8/06, 2/07 Alteration Rights Reserved...
  • Page 3: Safety First

    WARNING! - DO NOT pump hazardous materials IMPORTANT! - Crane Pumps & Systems, Inc. is not (flammable, caustic, etc.) unless the pump is specifically responsible for losses, injury, or death resulting from a designed and designated to handle them.
  • Page 4: Pump Specifications

    SECTION: A - PUMP SPECIFICATIONS: 4SEV-DS 1750RPM 60Hz DISCHARGE ....4” 125lb Flange, Horizontal SPEED ......1750 RPM, 60Hz (nominal), LIQUID TEMPERATURE . 104°F (40°C) Continuous BEARINGS: MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Upper ....Single Row, Ball, Oil Lubricated VOLUTE ......
  • Page 5: General Information

    For the location of the nearest CP&S Service Center, check will slide freely down the rails into place on the discharge with your CP&S representative or Crane Pumps & Systems stationary fitting. Once the rails are in proper alignment, bolt...
  • Page 6: Start-Up Operation

    C-4) Electrical Connections: TEMPERATURE SENSOR ELECTRICAL RATINGS C-4.1) Power & Sensor Cords: Volts Continuous Inrush The cord assembly mounted to the pump must not be modified Amperes Amperes in any way except for shortening to a specific application. 220-240 1.50 15.0 Any splice between the pump and the control panel must be made in accordance with all applicable electric codes.
  • Page 8: Preventative Maintenance

    SECTION E: PREVENTATIVE MAINTENANCE Pumps that have NOT had the oil drained from the Motor Housing - The pressure test may be done with the oil at its normal level. Remove pipe plug (5) from motor housing (2). As the motor is oil filled, no lubrication or other maintenance Apply pipe sealant to pressure gauge assembly and tighten is required, and generally CP&S pumps will give very reliable into hole (see Figure 2).
  • Page 9 WARNING ! - DO NOT overfill oil. Vertically lift motor housing (2) from bearing bracket (21) by Overfilling of motor housing with oil can lifting handle (7). Inspect square ring (42) for damage or cuts. create excessive and dangerous hydraulic Remove the motor bolts and lift motor stator from bearing pressure which can destroy the pump bracket (21).
  • Page 10 POWER CORD (52) SENSOR CORD (53) CAP SCREW (6) CAP SCREW (6) Lock washer (4) Lock washer (4) COMPRESSION FLANGE (52a) COMPRESSION FLANGE (53a) SNAP RING (54) SNAP RING (54) O-RING (57) O-RING (57) TERMINAL BLOCK (56) TERMINAL BLOCK (55) TERMINAL TERMINAL FIGURE 5...
  • Page 11 FIGURE 7 FIGURE 8 F-4) Shaft Seal and Diaphragm Service: Seal - Clean and oil seal cavities in bearing bracket (21) and seal plate (25). Lightly oil (DO NOT use grease) outer surface Important! - Handle seal parts with extreme care. of inboard stationary member (46E) and outboard stationary DO NOT scratch or mar lapped surfaces.
  • Page 12: Replacement Parts

    Important ! - it is extremely important to keep seal G-2 PART NUMBER: The part number consists of a six (6) digit number, which ap- faces clean during assembly. Dirt particles lodged between these faces will cause the seal to leak. pears in the catalog.
  • Page 13: Wire Schematics

    FIGURE 11...
  • Page 14: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...
  • Page 15: Cross-Section, 1750Rpm (Fig. 12)

    FIGURE 12...
  • Page 16: Exploded View, 1750Rpm (Fig. 13)

    FIGURE 13...
  • Page 17: Parts List

    PARTS LIST Seal Repair Kit...P/N-130178 (†) 2, 15, 27, 30 Service Kit....P/N-130174 () 2, 15, 16, 27, 30, 33, 34, 37, 41, 43, 66, 67, 68 Seal Tool Kit....P/N-085736 Pressure Gauge Kit...P/N-085343 ITEM PART NO. DESCRIPTION NOTES 066743 Volute 064434 Shaft Seal, 1.00”...
  • Page 18 ITEM PART NO. DESCRIPTION NOTES Motor 065889 Motor, 4SEV2894DS,4SEV2844DS, 230/460V, 3PH Motor, 4SEV3794DS & 4SEV3744DS 230/460V, 3PH 092865 Motor, 4SEV2854DS 575V, 3PH 065941 Motor, 4SEV3724DS 230V, 1PH 092866 Motor, 4SEV3754DS 575V, 3PH 088758 Motor, 4SEV5024DS 230V, 1PH 088763 Motor, 4SEV5044DS & 4SEV5094DS 230/460V, 3PH 088766 Motor, 4SEV5054DS...
  • Page 19: Warranty

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.

Table of Contents