Crane Barnes 3SE-HD Series Installation Manual
Submersible sewage pump
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IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
INSTALLATION MANUAL
Submersible Sewage Pump
®
Series: 3SE-HD
(Heavy Duty)
1.5 & 2HP, 1750RPM
Series: 4NU12
2HP, 1750RPM
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 107948-Rev. L
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Summary of Contents for Crane Barnes 3SE-HD Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc. 1999, 2002, 7/2004, 4/06, 6/06, 9/06 Alteration Rights Reserved... -
Page 3: Safety First
Crane Pumps & Systems, Inc. is not responsible for WARNING ! Do not pump hazardous materials losses, injury, or death resulting from a failure to observe (fl... -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: DISCHARGE ....3” NPT, Vertical UPPER BEARING: LIQUID TEMPERATURE 104°F (40°C) Continuous Design ..Single Row, Ball, Oil Lubricated MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Load ..... Radial VOLUTE ......Cast Iron ASTM A-48, Class 30 LOWER BEARING: SEAL PLATE .... -
Page 5: General Information
Barnes representative or Crane Pumps & Systems, Inc., power carrying conductor. Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada, in Brampton, Ontario, C-3.2) Overload Protection: (905) 457-6223. C-3.2-1) Three Phase (Optional) - The normally closed (N/C) thermal sensor is embedded in the motor windings and will de- tect excessive heat in the event an overload condition occurs. -
Page 6: Electrical Data
C-3.2-2) Single Phase - The type of in-winding overload protec- D-2.1) Incorrect Rotation for Three-Phase Pumps: tor used is referred to as an inherent overheating protector and In the event that the rotation is incorrect for a three-phase in- operates on the combined effect of temperature and current. stallation, interchange any two power cable leads at the control This means that the overload protector will trip out and shut the box. -
Page 7: Preventative Maintenance
SECTION E: PREVENTATIVE MAINTENANCE F-1.3) Replacing Oil: Motor Housing - Drain all oil from motor housing and dispose As the motor is oil fi lled, no lubrication or other maintenance of properly. Refi ll with (see parts list for amount) new cooling oil is required, and generally Barnes pumps will give very reliable as per Table 1. - Page 8 After removal of cord grip plate (9) or optional cable and box CAUTION ! - Pressure builds up extremely fast, in- assembly (15), per paragraph F-1.3, from motor housing (2) crease pressure by “tapping” air nozzle. Too much remove cable lead wires from motor lead wires and temperature pressure will damage seal.
- Page 9 Bearing - Examine bearing (39) and replace if required. If re- IMPORTANT ! - it is extremely important to keep placement is required, remove bearing (39) from motor shaft us- seal faces clean during assembly. Dirt particles ing a wheel puller. Washer (28), retaining ring (29) and conduit lodged between these faces will cause the seal to bushing (30) can now be removed from motor shaft.
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Page 10: Replacement Parts
SECTION: G REPLACEMENT PARTS F-3.4) Conduit Box and Cable Assembly: Refi ll with cooling oil as outlined in paragraph F-1.3. Position cord grip plate (9) or conduit box (15) and square ring (10) over G-1 ORDERING REPLACEMENT PARTS: opening. Place lockwashers (4) on cap screws (6), apply thread When ordering replacement parts, ALWAYS furnish the following locking compound (47) to cap screws (6) threads and torque to information:... - Page 11 Single Phase, 240 VOLT AC (PSC) Three Phase, 480 VOLT AC Models 3SE1524HD, 3SE2024HD, 4NU12 Models 3SE1544HD, 3SE2044HD Green (Ground) Green Green (Ground) Green Black Black White Flag connector Capacitor White Flag connector Capacitor T4 & T7 Together T5 & T8 Together T6 &...
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Page 12: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 13: Hcross-Section (Figure. 9)
FIGURE 9... -
Page 14: Exploded View (Figure. 10)
FIGURE 10... -
Page 15: Parts List
PARTS KITS Seal Repair Kit ....P/N - 085220 (†) 10, 15c, 15d, 33, 36, 38, 41 Overhaul Kit .....P/N - 127009 (◊) 10, 11, 13, 15c, 15d, 28, 29, 30, 32, 33, 36, 38, 39, 40, 41 PARTS LIST ITEM PART NO. - Page 16 IMPELLER 053276 7.00” - STD for 2HP 053276TA 6.88” 053276TB 6.75” 053276TC 6.62” 053276TD 6.50” 053276TE 6.38” 053276TF 6.25” - STD for 1.5HP, 1PH 053276TG 6.12” 053276TH 6.00” - STD for 1.5HP, 3PH 053276TJ 5.88” 053276TK 5.75” 053276TL 5.62” 053276TM 5.50”...
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Page 17: Returned Goods Policy
RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. - Page 18 No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. 420 Third Street 83 West Drive, Bramton A Crane Co. Company Piqua, Ohio 45356 Ontario, Canada L6T 2J6 Phone: (937) 778-8947...
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Page 19: Start-Up Report
This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To:... - Page 20 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type...
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Page 21: Warranty Registration
WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 22 FOLD HERE AND TAPE, DO NOT STAPLE (DOBLE AQUI Y SELLE, NO USE GRAPAS) PLACE STAMP HERE (COLOQUE ESTAMPILLA AQUI) CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A. (EE.UU.)
- Page 23 Crane Bombas y Sistemas es posible que se hagan cambios a los productos. Por esta razón Crane Bombas y Sistemas se reserva el derecho de cambiar el producto sin previo aviso por escrito.
- Page 24 JUEGO DEL CALIBRADOR DE PRESION (vea la Lista de piezas) Otras marcas y nombres de productos son marcas comerciales o marcas registradas de sus propietarios respectivos. ® BARNES es una marca registrada de Crane Pumps & Systems, Inc. 1999, 2002, 7/04, 4/06, 6/06, 9/06...
- Page 25 Crane Bombas y Sistemas no es responsable por pérdidas, esiones, o muertes que resulten de la ¡PRECAUCION! No bloquee ni restrinja la manguera de inobservancia de estas precauciones de seguridad, del expulsión, ya que es posible que dé...
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Page 26: Especificaciones De La Bomba
SECCION: A - ESPECIFICACIONES DE LA BOMBA: DESCARGA ......76mm (3 pulg.) NPTF, Vertical COJINETE SUPERIOR: TEMPERATURE LIQUIDA .. 40°C (104°F) Continua Diseño ..... De una sola hilera, esférico, lubricación CARTER DEL MOTOR ..Hierro fundido ASTM A-48, Clase 30 con aceite VOLUTA ...... -
Page 27: Informacion General
Barnes en Piqua, Ohio, número de teléfono NOTA: El cable blanco No es un conductor neutro ni de (937) 778-8947 o Crane Pumps & Systems Canadá, en conexión a tierra. Es un conductor eléctrico. Brampton, Ontario, (905) 457-6223. - Page 28 C-3.2) Protección contra sobrecargas: C-3.2-1) Trifásico (opcional)- El sensor térmico normalmente CLASIFICACIONES ELECTRICAS DEL SENSOR DE cerrado (N/C) está incrustado en las bobinas del motor y TEMPERATURA detectarán el exceso de calor si ocurre una condición de Voltios Amperios Amperiosde sobrecarga.
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Page 29: Mantenimiento Preventivo
SECCION F: SERVICIO Y REPARACIONES D-2.1) Rotación incorrecta para bombas trifásicas: En el caso de que la rotación sea incorrecta para una instalación trifásica, intercambie dos conductores de cables NOTA: Todos los números de artículos que aparecen en ( ) eléctricos cualesquiera en la caja de control. - Page 30 F-2) Mantenimiento del rotor, la voluta, y el sello de exclusión: Cuadro 1 - Aceite refrigerante - Dieléctrico F-2.1) Desensamblaje e inspección: Proveedor Clase Para limpiar la voluta (25), desconecte la electricidad, retire el Enerpar SE 100 tornillo ciego (19) y las arandelas de bloqueo (18), y levante Conoco Pale Paraffi...
- Page 31 Extremo del motor (Extremo de borda) Cojinete del conducto (30) Arandela (28) Anillo de retención (38d) Resorte (38c) Ensamblaje del sello (38) Pieza giratoria (38b) Placa de unión hermética (24) Fija (38a) Sello de exclucsion (41) Arandela de tiro (40) Extremo de la bomba (Extremo fuera de borda) FIGURA 3...
- Page 32 Con la superfi cie superpuesta de la pieza giratoria (38b) Cable eléctrico (15A) orientada hacia afuera, deslice por encima de la bala y hacia el eje mediante el mecanismo de empuje del sellos, asegurándose que el resorte (38c) quede asentado en el anillo de retención (38d) y el resorte (38c) esté...
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Page 33: Piezas De Repuesto
G-2 NUMERO DE PIEZA: SECCION: G PIEZAS DE REPUESTO El número de pieza tiene seis (6) cifras y aparece en el catálogo. Es posible que un sufi jo de una o dos letras siga al número para G-1. COMO SOLICITAR PIEZAS DE REPUESTO: Cuando solicite piezas de repuesto, incluya SIEMPRE la indicar la confi... -
Page 34: Resolucion De Problemas
RESOLUCION DE PROBLEMAS ¡PRECAUCION! Desconecte siempre la bomba de la fuente de electricidad antes de manipularla.Si el sistema no funciona correctamente, lea las instrucciones atentamente y realice el mantenimiento recomendado.Si los problemas de funcionamiento no se corrigen, la siguiente guía puede ayudar a identifi carlos y corregirlos.CORRELACIONE EL NUMERO DE LA “CAUSA” CON EL NUMERO DE LA “MEDIDA CORRECTIVA”... - Page 35 Ñ FIGURA 9...
- Page 36 Opcional sensor de temperatura Ñ FIGURA 10...
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Page 37: Lista De Piezas
JUEGOS DE PIEZAS Juegos del sello......No. de Pieza - 085220 (†) 10, 15c, 15d, 33, 36, 38, 41 Juegos de revisión general ..No. de Pieza - 127009 (◊) 10, 11, 13, 15c, 15d, 28, 29, 30, 32, 33, 36, 38, 39, 40, 41 LISTA DE PIEZAS ARTICULO CANT. - Page 38 ROTOR 053276 7,00 pulg. - Estándar 2HP 053276TA 6,88 pulg. 053276TB 6,75 pulg. 053276TC 6,62 pulg. 053276TD 6,50 pulg. 053276TE 6,38 pulg. 053276TF 6,25 pulg. - Estándar 1.5HP, Monofasico 053276TG 6,12 pulg. 053276TH 6,00 pulg. - Estándar 1.5HP, Trifasico 053276TJ 5,88 pulg.
- Page 39 PARA DEVOLVER MERCANCÍA SE REQUIERE UNA “AUTORIZACIÓN PARA LA DEVOLUCIÓN DE PRODUCTOS”. PÓNGASE EN CONTACTO CON EL DISTRIBUIDOR LOCAL DE CRANE BOMBAS Y SISTEMAS Todo producto devuelto Debe limpiarse, desinfectarse o descontaminarse según se necesite antes de enviarlo, para asegurarse de que los empleados no se expongan a peligros para su salud al manipular dicho material.
- Page 40 BOMBAS y SISTEMAS Una compañia Crane Co. 420 Third Street 83 West Drive, Bramton...
- Page 41 PARA BOMBAS SUMERGIBLES Este reporte se ha diseñado para asegurar al cliente que para Crane Pumps & Systems, Inc. (CP&S) lo más importante es la asistencia al cliente y la calidad de los productos. Por favor conteste las siguientes preguntas de la manera más completa y precisa posible.
- Page 42 Número de pieza del Panel de control CP&S Total de bombas controladas por el panel de control NOTA: En ningún momento se debe perforar la parte superior del panel de control a menos que se utilicen dispositivos adecuados para sellar. Panel de control fabricado por compañías distintas Nombre de la compañía Núm.
- Page 43 WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
- Page 44 FOLD HERE AND TAPE, DO NOT STAPLE (DOBLE AQUI Y SELLE, NO USE GRAPAS) PLACE STAMP HERE (COLOQUE ESTAMPILLA AQUI) CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A. (EE.UU.)
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