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Crane 3SHV Installation And Operation Manual

Solids handling submersible pump
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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
18 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
3SHV
Vortex Pumps
5 - 10HP, 3450RPM
2 - 7.5HP, 1750RPM
3SHM
Monovane Pumps
2 - 7.5HP, 1750RPM
4SHV
Vortex Pumps
2 - 10HP, 1750RPM
4SHM
Monovane Pumps
3 - 10HP, 1750RPM
4SHD
Dual Vane Pumps
3 - 10HP, 1750RPM
Form No. 133030-Rev. Q

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Summary of Contents for Crane 3SHV

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.

  • Page 2: Table Of Contents

    START-UP REPORT ......................47 - 48 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07...

  • Page 3: Safety First

    IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a WARNING! - DO NOT pump hazardous materials failure to observe these safety precautions, misuse or (fl...

  • Page 4: Pump Specifications

    SECTION: A - PUMP SPECIFICATIONS: 3SHVR (Vortex) Pump Models DISCHARGE ...... 3”, 125 lb. Horizontal Flange SPEED ....... 3450 RPM (Nominal) Slotted to accomodate 80mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 5 SECTION: A - PUMP SPECIFICATIONS: 3SHVRA (Vortex) Pump Models DISCHARGE ...... 3”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 80mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 6 SECTION: A - PUMP SPECIFICATIONS: 3SHMP (Enclosed Monovane) Pump Models DISCHARGE ...... 3”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 80mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 7 SECTION: A - PUMP SPECIFICATIONS: 3SHMPA (Enclosed Monovane) Pump Models DISCHARGE ...... 3”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 80mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 8 SECTION: A - PUMP SPECIFICATIONS: 4SHVA & 4SHVB (Vortex) Pump Models DISCHARGE ...... 4”, 125 lb. Horizontal Flange SPEED ....... 3450 RPM (Nominal) Slotted to accomodate 100mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 9 SECTION: A - PUMP SPECIFICATIONS: 4SHVBA (Vortex) Pump Models DISCHARGE ...... 4”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 100mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 10 SECTION: A - PUMP SPECIFICATIONS: 4SHMS (Enclosed Monovane) Pump Models DISCHARGE ...... 4”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 100mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 11 SECTION: A - PUMP SPECIFICATIONS: 4SHMC (Enclosed Monovane) Pump Models DISCHARGE ...... 4”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 100mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......
  • Page 12 SECTION: A - PUMP SPECIFICATIONS: 4SHDF (Enclosed Dual Vane) Pump Models DISCHARGE ...... 4”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 100mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......

  • Page 13: A. Pump Specifications

    SECTION: A - PUMP SPECIFICATIONS: 4SHDG (Enclosed Dual Vane) Pump Models DISCHARGE ...... 4”, 125 lb. Horizontal Flange SPEED ....... 1750 RPM (Nominal) Slotted to accomodate 100mm UPPER BEARING: ISO Flanges Design ....Single Row, Ball, Oil Lubricated LIQUID TEMPERATURE ... 104°F (40°C) Continuous Load ......

  • Page 14: General Information

    Inc., Service Department in Piqua, Ohio, telephone (937) enter the wet well. Place the Break Away Fitting (BAF) in 778-8947 or Crane Pumps & Systems Canada, in Brampton, position. Temporarily secure the guide rails in the upper mounting brackets and locate the base elbow on the bottom Ontario, (905) 457-6223.
  • Page 15 C-3) Liquid Level Controls: The cord assembly mounted to the pump must not be It is recommended to use a liquid level control system modifi ed in any way except for shortening to a specifi c that allows the on and off point to be separated by at least application.

  • Page 16: Electrical Data

    NEMA FULL 1.2 SERVICE LOCKED WINDING MODEL PART CORD CORD CORD VOLT START LOAD FACTOR ROTOR RESISTANCE (Nom) P/N ▲ SIZE O.D. CODE AMPS AMPS AMPS MAIN - - START 27.8 34.1 113.2 1.12 ± .02 0.38 - - 1.66 3SHVR5072 133701 3450...
  • Page 17 NEMA FULL 1.2 SERVICE LOCKED WINDING MODEL PART CORD CORD CORD VOLT START LOAD FACTOR ROTOR RESISTANCE (Nom) P/N ▲ SIZE O.D. CODE AMPS AMPS AMPS MAIN - - START 1750 10.4 12.1 59.1 125496 12/4 - 18/4 .86 ± .02 0.88 -- 2.14 3SHVRA2074 138194...
  • Page 18 NEMA FULL 1.2 SERVICE LOCKED WINDING MODEL PART CORD CORD CORD VOLT START LOAD FACTOR ROTOR RESISTANCE (Nom) P/N ▲ SIZE O.D. CODE AMPS AMPS AMPS MAIN - - START 10.4 12.1 59.1 .86 ± .02 0.88 - 2.14 3SHMP2074 133681 1750 125496...
  • Page 19 NEMA FULL 1.2 SERVICE LOCKED WINDING MODEL PART CORD CORD CORD VOLT START LOAD FACTOR ROTOR RESISTANCE (Nom) P/N ▲ SIZE O.D. CODE AMPS AMPS AMPS MAIN - - START 24.2 28.0 125496 12/4 - 18/4 .86 ± .02 0.40 173.9 / 201.0 4SHVA75N2 133650...
  • Page 20 NEMA FULL 1.2 SERVICE LOCKED WINDING MODEL PART CORD CORD CORD VOLT START LOAD FACTOR ROTOR RESISTANCE (Nom) P/N ▲ SIZE O.D. CODE AMPS AMPS AMPS MAIN - - START 24.2 28.0 125496 12/4 - 18/4 .86 ± .02 0.40 173.9 / 201.0 4SHVB75N2 133655...
  • Page 21 NEMA FULL SERVICE LOCKED WINDING MODEL PART SERVICE CORD CORD CORD VOLT START LOAD FACTOR ROTOR RESISTANCE (Nom) FACTOR P/N ▲ SIZE O.D. CODE AMPS AMPS AMPS MAIN - - START 27.2 35.6 99.9 125498 8/4 - 18/4 1.12 ± .02 0.50 - 2.66 4SHVBA5074 139982*...
  • Page 22 NEMA 1.2 SERVICE LOCKED WINDING MODEL PART FULL LOAD CORD CORD CORD VOLT START FACTOR ROTOR RESISTANCE (Nom) AMPS P/N ▲ SIZE O.D. CODE AMPS AMPS MAIN - - START 14.9 18.5 59.1 .86 ± .02 0.88 - - 2.14 4SHMS3074 133659 1750...
  • Page 23 NEMA FULL 1.2 SERVICE LOCKED WINDING MODEL PART CORD CORD CORD VOLT START LOAD FACTOR ROTOR RESISTANCE (Nom) P/N ▲ SIZE O.D. CODE AMPS AMPS AMPS MAIN - - START 14.9 18.5 59.1 .86 ± .02 0.88 - - 2.14 4SHDF3074 133670 1750...
  • Page 24 THREE PHASE 460-575 VOLT AC (orange molded plug) MOISTURE AND TEMPERATURE SENSORS Power Cable Motor Lead ID Power Cable Lead ID Green (Ground) Green Brown P1 (Temperature Sensor) Black Yellow P2 (Temperature Sensor) Orange W1 (Moisture Sensor) White Blue W2 (Moisture Sensor) Jumpered Inside Cord T4 &...
  • Page 25 TYPICAL POWER CIRCUIT FIGURE 3b Single Phase Cap Chart Cap Kit Start Relay Start Cap Run Cap 1750 133042 Mars 64 440MFD @ 330V 50MFD @370V 3450 1750 133043 Mars 64 177MFD @ 330V 40MFD @440V 1750 Single Phase Start Components...
  • Page 26 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 4 C-4.3) Overload Protection: C-4.4) Moisture Sensors: Current sensing overloads must be provided in the pump A normally open (N/O) detector is installed in the pump seal control panel and should be properly sized for the full load chamber, which will detect any moisture present, and a current of the pump.

  • Page 27: Start-Up Operation

    FIGURE 5 It is advisable that all three phase control panels be D-2.2) Test Procedure For Moisture Sensor Control: purchased from the factory. With a moisture detection control, a normally closed push button and neon indicating lamp is typically provided as a means of checking the moisture sensing components.

  • Page 28: Preventative Maintenance

    D-3.2) Insulation Test: 3. If oil is found to be clean and uncontaminated (measure above 15 KV. breakdown), refi ll the seal chamber as per Before the pump is put into service, an insulation (megger) section F-1.2. test should be performed on the motor. The resistance values 4.
  • Page 29 F-2) Impeller and Volute Service: F-2.1) Disassembly and Inspection: To clean out the volute (11), or clean out or replace impeller (6), disconnect power, remove cap screws (2) then vertically lift motor assembly from the pump body (11). Clean out the volute, if necessary, clean and examine impeller (6) for pitting or wear, replace if required.

  • Page 30: Replacement Parts

    SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5.

  • Page 31: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...

  • Page 32: Sh - Cross-Sections, (Fig. 9 & 10) & Exploded Views, (Fig. 11)

    SH Pump Series - Cross Sections SH Vortex SH Enclosed FIGURE 10 FIGURE 9...
  • Page 33 SH Pump Series - Exploded Views FIGURE 11...

  • Page 34: Parts Lists And Kits

    SH 18 Frame - PARTS LIST Rotor Kit .......See Table on Page 39 (◊) 13, 16, 30 Stator Kit ......See Table on Page 39 (≈) 1, 14, 20, 29, 31, 32, 34, 38 Seal Kit ......See Table on Page 38 (+) 4A, 4B, 5, 7, 9A, 9B, 9C, 33 Bearing Kit ........p/n 138579 (●) 3, 17, 18, 19...
  • Page 35 SH Pump Series Power Cable Chart Length Cord O.D. +/- Part No. Volt Max. Amps Cord Size (feet) .02in (.5mm) 125496XC 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XF 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XJ 208-240 31.7 12/4 - 18/4 0.86in (22.0mm) 125496XL 208-240...
  • Page 36 “A” Impeller “B” Impeller “C” Impeller Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) 125454B 205mm (8.07in) 125456 185mm (7.28in) 127263 235mm (9.25in) 125454BTA 200mm (7.87in) 125456TA 180mm (7.09in) 127263TA 230mm (9.06in) 125454 205mm (8.07in)
  • Page 37 “BA” Impeller “PA” Impeller “RA” Impeller Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) 137353 240mm (9.49in) 137223 205mm (8.07in) 137351 190mm (7.48in) 137353TA 235mm (9.25in) 137223TA 200mm (7.87in) 137351TA 185mm (7.29in) 137353TB 230mm (9.06in)
  • Page 38 Seal Kits Seal Kit I.B. Seal I.B. Seal O.B. Seal O.B Seal Part No. Part No. Material Part No. Material 138618 133029 Carbon / Ceramic 133029 Carbon / Ceramic 138580 (STD) 133029 Carbon / Ceramic 133029SD Silicon Carbide / Silicon Carbide 138619 133029 Carbon / Ceramic...
  • Page 39 3450 RPM Example Rotor Kit Stator / Motor Housing Stator / Model No. Rotor Kit Part No. Kit Part No. Model No. Motor Housing Part No. ─ SH ─ ─ 5072 133927 133928 Kit Part No. ─ SH ─ ─ 50N2 133929 133930 4SHMS75N4...
  • Page 40 Impeller Rotor Stator Seal Bearing Volute Seal Plate Bearing Terminal Hardware Moisture Model Attachment Bracket Kit Block Kit Sensor Kit 138579 138609 138583 138610 138593 138615 138613 138614 125506 3SHVR2054 133945 133946 3SHVR2074 133941 133942 138579 138609 138583 138610 138593 138615 138613 138614...
  • Page 41 Impeller Rotor Stator Seal Bearing Volute Seal Plate Bearing Terminal Hardware Moisture Model Attachment Bracket Kit Block Kit Sensor Kit 3SHMP2054 133945 133946 138579 138608 138583 138610 138593 138615 138613 138614 125506 3SHMP2074 133941 133942 138579 138608 138583 138610 138593 138615 138613 138614...
  • Page 42 Impeller Rotor Stator Seal Bearing Volute Seal Plate Bearing Terminal Hardware Moisture Model Attachment Bracket Kit Block Kit Sensor Kit 138618, 4SHVA7552 133935 133936 138579 138597 138584 138610 138593 138615 138613 138614 125506 138580, 4SHVA75N2 133933 133934 138579 138597 138584 138610 138593 138615...
  • Page 43 Impeller Rotor Stator Seal Bearing Volute Seal Plate Bearing Terminal Hardware Moisture Model Attachment Bracket Kit Block Kit Sensor Kit 4SHMS3054 133951 133952 138579 138601 138584 138610 138593 138615 138613 138614 125506 4SHMS3074 133947 133948 138579 138601 138584 138610 138593 138615 138613 138614...
  • Page 44 Notes...

  • Page 45: Warranty

    Reliance Electric), Effl uent and Sump pump models are Warranted for sixty (60) months (or 10,000 hours of operation) from the date of manufacture from Crane Pumps & Systems to the End Purchaser as follows: Crane Pumps &...

  • Page 46: Returned Goods Policy

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.

  • Page 47: Start-Up Report

    A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø...
  • Page 48 ( ) Operator: ________________________ ( ) Contactor: ____________________________ ( ) Other: ___________________________ All parties should retain a copy of this report for future trouble shooting/reference A Crane Co. Company 420 Third Street 83 West Drive Piqua, Ohio 45356 Brampton, Ont. Canada L6T 2J6...

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