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Crane Barnes 8SHDA Installation And Operation Manual

Solids handling submersible pump
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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
28 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
3SHV
Vortex Pumps
20 - 40HP, 3450RPM
4SHV
Vortex Pumps
20 - 50HP, 3450RPM
4SHM
Monovane Pumps
20 - 60HP, 1750RPM
20 - 30HP, 1150RPM
4SHD
Dual Vane Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
6SHV
Vortex Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
10 - 30HP, 870RPM
6SHM
Monovane Pumps
20 - 60HP, 1750RPM
20 - 25HP, 1150RPM
6SHD
Dual Vane Pumps
20 - 60HP, 1750RPM
20 - 40HP, 1150RPM
This product may be covered by one or more of the following
patents and other patent(s) pending: US Patent 8,128,360
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
8SHV
Vortex Pumps
25 - 40HP, 1150RPM
10 - 30HP, 870RPM
8SHD
Dual Vane Pumps
30 - 60HP, 1750RPM
20 - 25HP, 1150RPM
10HP, 870RPM
8SHDA
Dual Vane Pumps
25 - 40HP, 1150RPM
10 - 30HP, 870RPM
8SHT
Tri Vane Pumps
25 - 40HP, 1150RPM
10 - 30HP, 870RPM
10SHD
Dual Vane Pumps
25 - 100HP, 1150RPM
10 - 30HP, 870RPM
10SHTB
Tri Vane Pumps
15 - 40HP, 870RPM
Form No. 130642-Rev. AT

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Summary of Contents for Crane Barnes 8SHDA

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...

  • Page 2: Table Of Contents

    WARRANTY ............................ 57 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07 Alteration Rights Reserved...

  • Page 3: Safety First

    All Applicable Laws And Regulations Shall Apply. may cause the generation of steam with resulting dangerous pressures. IMPORTANT! - Crane Pumps & Systems, Inc. is not It is recommended that a high case responsible for losses, injury, or death resulting from a...

  • Page 4: General Information

    Barnes Pumps manufactures a break away fitting discharge Inc., Service Department in Piqua, Ohio, telephone (937) system designed to allow the submersible wastewater pump 778-8947 or Crane Pumps & Systems Canada, in Brampton, to be installed or removed without requiring personnel to Ontario, (905) 457-6223.
  • Page 5 B-3) Liquid Level Controls: B-4.1) Electrical Connections: It is recommended to use a liquid level control system When the electrical connections are made, the lead wires that allows the on and off point to be separated by at least from the power cable should be stripped so that the ground twelve inches.
  • Page 21 THREE PHASE 460-575 VOLT AC MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Motor Lead ID Control Cable Control Cable Lead ID Lead ID Green (Ground) Green Brown P1 (Temperature Sensor) Black Yellow P2 (Temperature Sensor) Orange W1 (Moisture Sensor) White Blue W2 (Moisture Sensor)
  • Page 22 WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: Current sensing overloads must be provided in the pump A manual momentary start switch is required to prevent control panel and should be properly sized for the full load the automatic restarting of the motor when the thermostat current of the pump.

  • Page 23: Start-Up Operation

    If a panel is to be supplied locally, it is recommended that the Crane Pumps & Systems Pump Monitor Relay (P/N C-3.1) Identification Plate: 134667) be used to perform the control circuit functions for Record the numbers from the pump’s identification plate on...

  • Page 24: Preventative Maintenance

    C-3.2) Insulation Test: 3. If oil is found to be clean and uncontaminated (measure Before the pump is put into service, an insulation (megger) above 15 KV. breakdown), refill the seal chamber as per test should be performed on the motor. The resistance section E-1.2.
  • Page 25 E-2.2) Reassembly: Stationary Member (4A) Pol- To install impeller (6), apply a thin film of oil to motor shaft ished Face Out and slide impeller straight onto shaft, keeping keyways lined up. Drive key (7) into keyway. Thread cap screw (8) and washer (8A) into shaft and torque to 45 ft.

  • Page 26: Replacement Parts

    SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5.

  • Page 27: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...
  • Page 28 DIM. ‘A’ MODEL INCHES NUMBER (MM) 3SHVC 4.50 ACCESS COVER 3XSHVC (114) (SUPPLIED BY OTHERS) 3SHVR 3.50 3XSHVR (89) GUIDE RAIL CAP SUPPLIED 3SHVRA WITH BAF MODELS 3XSHVRA 4.75 (121) 3SHMPA 3XSHMPA INTERMEDIATE SUPPORT ASSY 4SHMS (OPTIONAL) REFER 4XSHMS 5.00 TO SECTION C-3 (127) 4SHDF...
  • Page 29 SH Pump Series - Cross Sections (Before March-2016) SH Vortex SH Enclosed FIGURE 10 FIGURE 11...
  • Page 30 SH Enclosed Pump Series - Exploded Views (Before March-2016) FIGURE 12...
  • Page 31 SH 28 Frame - PARTS LIST (Before March-2016) Rotor Kit .......See Table on Page 44 (◊) 36 Stator Kit ......See Table on Page 44 (≈) 21, 28, 30, 35, 38, 52, 23, 54 Seal Kit ......See Table on Page 42 (+) 4A, 4B, 7, 9A, 9E, 9F, 9G, 19, 29, 43 Bearing Kit ........p/n 138578 (●) 16, 17, 18, 20...
  • Page 32 SH 28 Frame - PARTS LIST (Before March-2016) ITEM PART NO. DESCRIPTION MATERIAL See Chart ≈ Stator See Chart ◊ Rotor 127234B − Wire, Jumper, Orange, 36” Bar/Bar 130711 ≈ Housing, Motor, Lower, 280Fr Class 30 CI See Chart ‡ Plate, Seal, 28Fr Ductile Iron 130706...
  • Page 33 SH Pump Series - Cross Sections (After March-2016) SH Vortex SH Enclosed FIGURE 13 FIGURE 14...
  • Page 34 SH Enclosed Pump Series - Exploded Views (After March-2016) FIGURE 15...
  • Page 35 SH 28 Frame - PARTS LIST (After March-2016) Rotor Kit ......See Table on Page 44 (◊) 36 Stator Kit ......See Table on Page 44 (≈) 28, 30, 35, 38, 52, 57, 58, 62 Seal Kit ......See Table on Page 42 (+) 4A, 4B, 7, 9A, 9E, 9F, 19, 53, 56 Bearing Kit ..........
  • Page 36 SH 28 Frame - PARTS LIST (After March-2016) ITEM PART NO. DESCRIPTION MATERIAL 134013 − Connector, Wire, Clip 138542 ≈ ♦ « Screw, SHCS/SF, M8 x 1.25 x 12 Steel 625-01551 « O-Ring, 2-232, Buna-N, 70 Duro Buna-N 138547 « Pin, Dowel, .313”...
  • Page 37 Volute Pilot Diameter Model Volute Size Volute P/N Volute Kit Seal Plate P/N Seal Plate Kit Wear Ring P/N O-Ring P/N 3SHVC 208mm 143800 144036 130707 138592 125857-200 3SHVR 180mm Not Available in 28 Frame 3SHVRA 208mm 137352 139231 133025P 138584 125857-200 3SHMP...
  • Page 38 “A” Impeller “B” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 205mm (8.07in) 125454B 143272B 185mm (7.28in) 125456 143273 200mm (7.87in) 125454BTA 143272BTA 180mm (7.09in) 125456TA 143273TA 195mm (7.68in)
  • Page 39 “H” Impeller “I” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 315mm (12.40in) 130826A 143280 370mm (14.57in) 129993 143278 310mm (12.20in) 130826ATA 143280TA 365mm (14.37in) 129993TA 143278TA 305mm (12.01in)
  • Page 40 “L” Impeller “M” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 330mm (12.99in) 130828 143283 370mm (14.57in) 130829 143284 325mm (12.80in) 130828TA 143283TA 365mm (14.37in) 130829TA 143284TA 320mm (12.60in)
  • Page 41 “T” Impeller “V” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 455mm (17.91in) 138101 143294 455mm (17.91in) 138101 143294 450mm (17.72in) 138101TA 143294TA 450mm (17.72in) 138101TA 143294TA 445mm (17.52in)
  • Page 42 “BA” Impeller “EA” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 240mm (9.49in) 137353 143920 370 (14.57) 137225 143289 235mm (9.25in) 137353TA 143920TA 365 (14.37in) 137225TA 143289TA 230mm (9.06in)
  • Page 43 The Following Impeller Kits Include A Wear Ring “U” Impeller “W” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 305mm (12.00in) 138102S-KIT 143293S 360mm (14.17in) 138100-KIT 143295 300mm (11.81in)
  • Page 44 Leg Kits Leg Kit includes: Leg Kit Leg Kit Height • 3 Legs (painted) Model Part No. Inches (mm) • attachement hardware 3SHVC 125506 3.15 (80) 3SHVR 125506 3.15 (80) 3SHVRA 125506 3.15 (80) 3SHMP 125506 3.15 (80) 3SHMPA 125506 3.15 (80) 4SHMS 125506...
  • Page 45 Seal Kits Seal Kit I.B. Seal I.B. Seal O.B. Seal O.B Seal Part No. Part No. Material Part No. Material 138635 129900 Carbon / Ceramic 129900 Carbon / Ceramic 138582 (STD) 129900 Carbon / Ceramic 129900SD Silicon Carbide / Silicon Carbide 138636 129900 Carbon / Ceramic...
  • Page 46 Bearing Bracket Kit includes: Bearing Bracket Kit includes: (Before March-2016) (After March-2016) • Lower Bearing Bracket (painted) • Bearing Bracket (painted) • Upper Bearing Bracket (painted) • Large Pipe Plug • Large Pipe Plug Terminal Block includes: Terminal Block includes: (For compression grommet style) (For compression grommet style) (Before March-2016)
  • Page 47 3450 RPM 1150 RPM Rotor Kit Stator / Motor Housing Rotor Kit Stator / Motor Housing Model No. Model No. Part No. Kit Part No. Part No. Kit Part No. ─ SH ─ ─ 20062 131978 132054 ─ SH ─ ─ 20096 132923 132941 ─...
  • Page 59 Notes...
  • Page 60 Notes...

  • Page 61: Warranty

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.

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