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INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejector
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
A Crane Co. Company
420 Third Street/P.O. Box 603
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
SERIES: 4SE
0.9, 1.4 and 1.9 HP
1750 RPM
SUPERSEDED
Some parts may NOT
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
be available
Form No. 084829-Rev. D
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Table of Contents
Related Manuals for Crane BARNES 4SE Series
Summary of Contents for Crane BARNES 4SE Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product without prior written notification.
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Page 2: Table Of Contents
Manual Index TABLE OF CONTENTS WARNINGS AND SAFETY PRECAUTIONS................3 A. PUMP SPECIFICATIONS.....................4 B. GENERAL INFORMATION....................5 C. INSTALLATION ........................5 - 6 ELECTRICAL DATA ......................7 D. START-UP OPERATION ......................7 E. PREVENTATIVE MAINTENANCE..................8 F. SERVICE and REPAIR ......................8 - 12 TROUBLE SHOOTING ......................13 G. -
Page 3: Warnings And Safety Precautions
Manual Index SAFETY FIRST! PLEASE READ THIS BEFORE INSTALLING OR OPERATING PUMP. GENERAL 1. Most accidents can be avoided by using COMMON SENSE. 2. Read the operation and maintenance instruction manual supplied with the pump. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4. -
Page 4: Pump Specifications
Manual Index SECTION: A- PUMP SPECIFICATIONS DISCHARGE: 3 (76) & 4" (102) 125 lb, Horizontal UPPER BEARING: LIQUID TEMPERATURE: 104°F (40°C) Continuous. Design: Sleeve VOLUTE: Cast Iron ASTM A-48, Class 30. Lubrication: MOTOR HOUSING: Cast Iron ASTM A-48, Class 30. Load: Radial SEAL PLATE:... -
Page 5: General Information
Inc. representative or Barnes Pumps, Inc. Service Department Congratulations! You are the owner of one of the finest pumps ® in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & on the market today. Barnes Pumps are products engineered Systems Canada, in Brampton, Ontario, and manufactured of high quality components. - Page 6 Manual Index Place the Break Away Fitting (BAF) in position. Temporarily sensor be connected in series to an alarm device to alert the secure the guide rails in the upper mounting brackets and operator of an overload condition, and/or the motor starter coil locate the base on the bottom of the wet well.
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Page 7: Electrical Data
Manual Index MODEL VOLT NEMA FULL LOCKED CORD CORD CORD EMERSON G.E. (NOM) START LOAD ROTOR SIZE TYPE O.D. WINDING WINDING CODE AMPS AMPS RESISTANCE RESISTANCE MAIN--START MAIN--START 4SE914L 1750 11.6 18.4 14/3 SJTOW-A 0.390 1.18 --14.25 1.34 -- 16.88 4SE924L 1750 10.5... -
Page 8: Preventative Maintenance
Manual Index SECTION E: PREVENTATIVE MAINTENANCE 4. If oil is found to be dirty or contaminated (or measures below 15 KV. breakdown), the the pump must be carefully inspected for leaks at the shaft seal (9), Gland nut (28b) As the motor is oil filled, no lubrication or other maintenance is and (39b if equipped), O-ring (24), Gasket (13), pipe plugs required, and generally Barnes Pumps will give very reliable (2) or (36) before refilling with oil. - Page 9 Manual Index F-2.2) Reassembly: Position exclusion seal (19) on shaft until it seats against the CAUTION ! stationary portion of seal (9). Place spacer (25) on shaft until it seats against exclusion seal (19). To install impeller (16), ALWAYS WEAR EYE PROTECTION WHEN WORKING clean the threads with loctite cleaner and screw impeller (16) ON PUMPS.
- Page 10 Manual Index Motor- Remove the motor bolts and lift motor stator from motor STATIONARY MEMBER (9A), rotor and lower end bell (22). Unscrew conduit bushing (6) from POLISHED FACE OUT. lower end bell (22) and lift motor rotor, shaft, bearing (8), rotating portion of seal (9), washer (7) and conduit bushing (6) from lower end bell (22).
- Page 11 Manual Index CONTROL CABLE (39a) POWER CABLE (28a) GLAND NUT (28b) GLAND NUT (39b) FRICTION RING (28c) FRICTION RING (39c) GROMMET (39d) GROMMET (28d) FRICTION RING (39c) FRICTION RING (28c) Fig. 6 Set motor housing (3) next to motor (5) and lower end bell F-3.4) Wiring Connections: (22) assembly.
- Page 12 Manual Index POWER SINGLE PHASE,115/ 230 VOLT AC (PSC) Large Cable Power Cable (28a) Motor Lead Number G L1 L2 Green (Ground) Green Black White Flag Terminal Capacitor Flag Terminal Capacitor G T1 T2 MOTOR LEADS POWER THREE PHASE, 200/230 VOLT AC Large Cable Power Cable (28a) Motor Lead Number...
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Page 13: Troubleshooting
Manual Index TROUBLESHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH "CAUSE"... -
Page 14: Replacement Parts
Manual Index SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. -
Page 15: Cross-Section (Fig. 8)
Manual Index Fig. 8... -
Page 16: Exploded View (Fig. 9)
Manual Index Fig. 9... -
Page 17: Parts List
Manual Index PARTS KITS Seal Repair Kit.....P/N - 085204 ( ) 9,11,12,13,17,19,23,24,25,28D. Overhaul Kit....P/N - 085207 ( ) 2,7,9,11,12,13,17,19,23,24,25,28D,34,35,38. Seal Tool Kit....P/N - 085442 Pressure Gauge Kit..P/N - 085343 PARTS LIST ITEM DESCRIPTION PART NO. Handle 027271 Pipe Plug .75" NPT Galv. 003204 Motor Housing (Standard) - Page 18 Manual Index Adhesive, #RC609, Loctite 030237 Adhesive, #PST567, Loctite 071869 Exclusion Seal 056789 Lower End Bell 026205 Cap Screw, SkHd. 1/4-20 x .625" Lg. Stainless 11-29-1 Tetra Seal 027269 Spacer 059648 4-3/4 Qts 029034 Ground Screw 6-32 x .375" Lg 038156 Cord Set Assembly See Table 2...
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Page 19: Warranty Information
Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION". - Page 20 No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. PUMPS & SYSTEMS A Crane Co. Company 420 Third Street/P.O. Box 603 83 West Drive, Brampton...
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Page 21: Start-Up Report
This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. (CP&S). Please answer the following questions completely and as accurately as possible. Mail this form to: In U.S.A. - Page 22 Manual Index CP&S Control Panel Part No. and Brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control Panel Manufactured by Others: Company Name: Model No.
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Page 23: Warranty Registration
Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. FOLD HERE ** IMPORTANT ! ** WARRANTY REGISTRATION CUSTOMER’S NAME... - Page 24 Manual Index FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO 45356-0603 - U.S.A.
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