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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
21 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
3SHV
Vortex Pumps
15 - 30HP, 3450RPM
4SHV
Vortex Pumps
15 - 30HP, 3450RPM
15HP, 1750RPM
4SHM
Monovane Pumps
7.5 - 30HP, 1750RPM
7.5 - 20HP, 1150RPM
4SHD
Dual Vane Pumps
7.5 - 30HP, 1750RPM
7.5 - 20HP, 1150RPM
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
6SHV
Vortex Pumps
20 - 30HP, 1750RPM
7.5 - 20HP, 1150RPM
6SHM
Monovane Pumps
15 - 30HP, 1750RPM
7.5 - 20HP, 1150RPM
6SHD
Dual Vane Pumps
25 - 30HP, 1750RPM
7.5 - 20HP, 1150RPM
8SHD
Dual Vane Pumps
25 - 30HP, 1750RPM
7.5 - 20HP, 1150RPM
Form No. 125508-Rev. AJ
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Table of Contents
Related Manuals for Crane BARNES 3SHVRA150N2
Summary of Contents for Crane BARNES 3SHVRA150N2
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
START-UP REPORT ......................47 - 48 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a WARNING! - DO NOT pump hazardous materials failure to observe these safety precautions, misuse or (fl... -
Page 4: General Information
Inc., Service Department in Piqua, Ohio, telephone (937) mounting brackets and locate the base elbow on the bottom 778-8947 or Crane Pumps & Systems Canada, in Brampton, of the wet well. Level the base elbow with grout and/or Ontario, (905) 457-6223. - Page 5 B-3) Liquid Level Controls: The cord assembly mounted to the pump must not be It is recommended to use a liquid level control system modifi ed in any way except for shortening to a specifi c that allows the on and off point to be separated by at least application.
- Page 16 THREE PHASE 460-575 VOLT AC (orange molded plug) THREE PHASE 460-575 VOLT AC (orange molded plug) MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Motor Lead ID Motor Lead ID Control Cable Control Cable Lead ID Lead ID Green (Ground) Green...
- Page 17 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: B-4.4) Moisture Sensors: Current sensing overloads must be provided in the pump A normally open (N/O) detector is installed in the pump seal control panel and should be properly sized for the full load chamber, which will detect any moisture present, and a current of the pump.
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Page 18: Start-Up Operation
FIGURE 5 It is advisable that all three phase control panels be C-2.2) Test Procedure For Moisture Sensor Control: purchased from the factory. With a moisture detection control, a normally closed push button and neon indicating lamp is typically provided as a SECTION: C START-UP OPERATION means of checking the moisture sensing components. -
Page 19: Preventative Maintenance
C-3.2) Insulation Test: 2. Check oil for contamination using an oil tester with a range Before the pump is put into service, an insulation (megger) to 30Kilovolts breakdown. test should be performed on the motor. The resistance values 3. If oil is found to be clean and uncontaminated (measure (ohms) as well as the voltage (volts) and current (amps) above 15 KV. - Page 20 impeller straight off the shaft using a wheel puller if required. Stationary Member (4A) Pol- Inspect o-ring (9) and replace if cut or damaged. Before ished Face Out reinstallation, check the motor shaft and impeller bore for damage. E-2.2) Reassembly: To install impeller (6), apply a thin fi...
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Page 21: Replacement Parts
SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5. -
Page 22: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 23: Recommended Minimum Suction Clearance (Fig. 9)
DIM. ‘A’ MODEL INCHES NUMBER (MM) ACCESS COVER 3SHVC (SUPPLIED BY OTHERS) 3XSHVC 3.00 (76.2) 3SHVR 3XSHVR GUIDE RAIL CAP SUPPLIED 3SHVRA WITH BAF MODELS 3XSHVRA 3.50 (88.9) 3SHMPA INTERMEDIATE 3XSHMPA SUPPORT ASSY 4SHMS (OPTIONAL) REFER 4XSHMS TO SECTION C-3 3.75 2"... -
Page 24: Sh - Cross-Sections, (Fig. 9 & 10) & Exploded Views, (Fig. 11)
SH Pump Series - Cross Sections SH Vortex SH Enclosed FIGURE 11 FIGURE 10... - Page 25 SH Pump Series - Exploded Views FIGURE 12...
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Page 26: Parts Lists
SH 21 Frame - PARTS LIST Rotor Kit .......See Table on Page 36 (◊) 5, 30 Stator Kit ......See Table on Page 36 (≈) 20, 28, 29, 31, 32, 38, 46, 47 Seal Kit ......See Table on Page 34 (+) 4A, 4B, 5, 7, 9A, 9B, 9C, 9D, 9E, 9F, 33 Bearing Kit ........p/n 138577 (●) 13, 16, 17, 18, 19 Hardware Kit ........p/n 138616... - Page 27 SH 21 Frame - PARTS LIST ITEM PART NO. DESCRIPTION MATERIAL 127249 § Wire, Jumper, Green, 6”, Bar/O-Ring, 8G 039462 ≈ Tie, Cable 125855 ♦ Screw, SHCS, M5 x 0.8 x 8 Stainless Steel 127270 £ Plug, Cap, 3.37”, Tapered 125856 −...
- Page 28 Volute Pilot Diameter Model Volute Size Volute P/N Volute Kit Seal Plate P/N Seal Plate Kit Wear Ring P/N O-Ring P/N 3SHVC 208mm 3SHVR 180mm Not Available in 21 Frame 3SHVRA 208mm 3SHMPA 208mm 4SHVA 208mm 125453 138597 130686P 138586 125857-200 4SHVB 208mm...
- Page 29 “A” Impeller “B” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 205mm (8.07in) 125454B 143272B 185mm (7.28in) 125456 143273 200mm (7.87in) 125454BTA 143272BTA 180mm (7.09in) 125456TA 143273TA 195mm (7.68in)
- Page 30 “E” Impeller “G” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 370mm (14.57in) 127261 143274 235mm (9.25in) 129991 143204 365mm (14.37in) 127261TA 143274TA 230mm (9.06in) 129991TA 143204TA 360mm (14.17in)
- Page 31 “K” Impeller “L” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 370mm (14.57in) 130827 143282 330mm (12.99in) 130828 143283 365mm (14.37in) 130827TA 143282TA 325mm (12.80in) 130828TA 143283TA 360mm (14.17in)
- Page 32 “BA” Impeller “EA” Impeller Trim Dia. Ductile Iron Nihard Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. mm (in) Part No. Part No. 240mm (9.49in) 137353 143920 370mm (14.57in) 137225 143289 235mm (9.25in) 137353TA 143920TA 365mm (14.37in) 137225TA 143289TA 230mm (9.06in)
- Page 33 The Following Impeller Kits Include A Wear Ring “U” Impeller Trim Dia. Ductile Iron Nihard mm (in) Part No. Part No. 305mm (12.00in) 138102-KIT 143293 300mm (11.81in) 138102TA-KIT 143293TA 295mm (11.61in) 138102TB-KIT 143293TB 290mm (11.42in) 138102TC-KIT 143293TC 285mm (11.22in) 138102TD-KIT 143293TD 280mm (11.02in) 138102TE-KIT...
- Page 34 Seal Kits Seal Kit I.B. Seal I.B. Seal O.B. Seal O.B Seal Part No. Part No. Material Part No. Material 138623 125852 Carbon / Ceramic 125852 Carbon / Ceramic 138581 (STD) 125852 Carbon / Ceramic 125852SD Silicon Carbide / Silicon Carbide 138624 125852 Carbon / Ceramic...
- Page 35 Additional Components Component Part No. Single Sale Impeller See Table Wear Rings See Table Volute Kit, Volute Kit Lifting Handle 125458 Seal Plate Kit, Stator Kit, Pipe Plugs 014270-SS, 127269 Bearing Bracket Kit Wire Tie Cable 039462 Stator Kit Nameplate No Resale Nameplate/Model Plate Rivets 001628...
- Page 36 3450 RPM Example Rotor Kit Stator / Motor Housing Stator / Motor Model No. Rotor Kit Part No. Kit Part No. Model No. Housing Kit Part Part No. ─ SH ─ ─ 75N2 131966 132042 ─ SH ─ ─ 7552 131967 132043 4SHVB25052...
- Page 44 Notes...
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Page 45: Warranty
Municipal Wastewater Crane Pumps & Systems off ers a Commercial Warranty covering parts and labor on its pumps to this original end purchaser, when used in permanent installations in compliance with requirements of the Barnes Catalog and Technical Manual specifi cations for pumping municipal wasterwater or similar abrasive free, non corrosive liquids against defects in workmanship and material for the period as defi... -
Page 46: Returned Goods Policy
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 47: Start-Up Report
A Crane Co. Company START-UP REPORT General Information Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________ Nameplate Data Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________ Phase: _____ Ø...
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