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INSTALLATION and OPERATION MANUAL
Submersible Sewage Non-Clog Pumps
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
Series:
Series:
Series:
Series:
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
4SE-L, 1.9 & 2.8HP
1150RPM, 60Hz
4SE-L, 2.8, 3.7 & 5HP
1750RPM, 60Hz
4SE-L, 5HP
3450RPM, 60Hz
4SE-L, 1.6, 2.1 & 2.8HP
(1.2, 1.6 & 2.1kW)
1450RPM, 50Hz
Form No. 084830-Rev. L
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Table of Contents
Related Manuals for Crane Barnes 4SE L Series
Summary of Contents for Crane Barnes 4SE L Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1991, 2002, 2003, 1/06, 8/06, 2/07 Alteration Rights Reserved... -
Page 3: Safety First
WARNING! - DO NOT pump hazardous materials IMPORTANT! - Crane Pumps & Systems, Inc. is not (fl ammable, caustic, etc.) unless the pump is specifi cally responsible for losses, injury, or death resulting from a designed and designated to handle them. -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: 4SE-L 1150 & 1750RPM 60Hz & 1450RPM 50Hz DISCHARGE ....4” 125lb Flange, Horizontal SPEED ......1150, 1750 RPM, 60Hz (nominal), LIQUID TEMPERATURE . 104°F (40°C) Continuous 1450RPM, 50Hz MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 UPPER BEARING: VOLUTE ...... - Page 5 SECTION: A - PUMP SPECIFICATIONS: 4SE-L 3450RPM 60Hz DISCHARGE ....4” 125lb Flange, Horizontal UPPER BEARING: LIQUID TEMPERATURE . 104°F (40°C) Continuous Design ..Single Row, Ball, Oil Lubricated MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Load ..... Radial VOLUTE ......
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Page 6: General Information
Service Department in Piqua, Ohio, telephone (937) 778-8947 brackets, if required. Make sure the rails are in a true vertical or Crane Pumps & Systems Canada, in Brampton, Ontario, position so the pump will clear the access opening and (905) 457-6223. -
Page 7: Start-Up Operation
C-4) Electrical Connections: TEMPERATURE SENSOR ELECTRICAL RATINGS C-4.1) Power & Control Cords: Volts Continuous Inrush The cord assembly mounted to the pump must not be modifi ed Amperes Amperes in any way except for shortening to a specifi c application. 110-120 3.00 30.0... -
Page 8: Electrical Data
MODEL NO HP VOLT/PH NEMA FULL LOCKED CORD CORD CORD EMERSON G.E. (Nom) START LOAD ROTOR SIZE TYPE Winding Winding CODE AMPS AMPS inch (mm) Resistance Resistance Main - Start Main - Start 4SE1926L 230/1 1150 35.0 10/3 0.690 (17.5) 6.55 - 24.21 8.29 - 14.99 4SE1996L... -
Page 9: Preventative Maintenance
SECTION E: PREVENTATIVE MAINTENANCE F-1.3) Replacing Oil: Motor Housing - Drain all oil from motor housing and As the motor is oil fi lled, no lubrication or other maintenance dispose of properly. Refi ll with (see parts list for amount) new is required, and generally Barnes Pumps will give very cooling oil as per Table 1. - Page 10 Caution ! - Pressure builds up extremely The wiring connections should be noted to insure correct fast, increase pressure by “tapping” air connections when reassembling. Vertically lift the outside nozzle. Too much pressure will damage motor housing (2) from bearing bracket (21) with lifting strap seal.
- Page 11 SINGLE PHASE 240 VOLT AC SINGLE PHASE 240 VOLT AC Power Cable (10a) Power Cable (10a) Motor Lead Number Motor Lead Number Green (Ground) Green Black White Flag Terminal Capacitor Flag Terminal Capacitor Ground Screw THREE PHASE 200-240 VOLT AC THREE PHASE 200-240 VOLT AC Power Cable Power Cable...
- Page 12 F-4) Shaft Seal and Diaphragm Service: Important! - Handle seal parts with extreme care. DO NOT scratch or mar lapped surfaces. F-4.1) Disassembly and Inspection: Diaphragm - To examine or replace the diaphragm (32) or shaft seal (46), remove impeller (28) as outlined in paragraph F-2.1.
- Page 13 FIGURE 5 FIGURE 6 Seal - Clean and oil seal cavities in bearing bracket (21) and Important ! - it is extremely important to keep seal seal plate (25). Lightly oil (DO NOT use grease) outer surface faces clean during assembly. Dirt particles lodged of inboard stationary member (46E) and outboard stationary between these faces will cause the seal to leak.
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Page 14: Replacement Parts
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. -
Page 15: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 16: Cross-Section, 1150, 1450 & 1750Rpm (Fig. 9)
4SE, 1150, 1450 & 1750RPM Pump Series FIGURE 9... -
Page 17: Exploded View, 1150, 1450 & 1750Rpm (Fig. 10)
4SE, 1150, 1450 & 1750RPM Pump Series FIGURE 10... -
Page 18: Parts List
4SE, 1150, 1450 & 1750RPM Pump Series PARTS KITS Seal Repair Kit...P/N-085217 ( ) 10d, 10h, 11, 32, 34, 35, 42, 46 Overhaul Kit....P/N-127011 ( ) 10d, 10h, 11, 12, 17, 29, 30, 32, 33, 34, 35, 39, 42, 46, 47, 50 Seal Tool Kit....P/N-085736 Pressure Gauge Kit...P/N-085343 PARTS LIST... - Page 19 4SE, 1150, 1450 & 1750RPM Pump Series 058850TE 6.38” Dia. 058850TF 6.25” Dia. 058850TG 6.12” Dia. 058850TH 6.00” Dia. (2.8HP STD) 058850TJ 5.88” Dia. 058850TK 5.75” Dia. 058850TL 5.62” Dia. 058850TM 5.50” Dia. 058850TN 5.38” Dia. 058850TP 5.25” Dia. 058850TQ 5.12”...
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Page 20: Cross-Section, 3450Rpm (Fig. 11)
4SE-L 3450RPM Pump Series FIGURE 11... -
Page 21: Exploded View, 3450Rpm (Fig. 12)
4SE-L 3450RPM Pump Series FIGURE 12... -
Page 22: Parts List
4SE-L 3450RPM Pump Series PARTS LIST Seal Repair Kit...P/N-085217 ( ) 10d, 10h, 11, 32, 34, 35, 42, 46 Overhaul Kit....P/N-127011 ( ) 10d, 10h, 11, 12, 17, 29, 30, 32, 33, 34, 35, 39, 42, 46, 47, 50 Seal Tool Kit....P/N-085736 Pressure Gauge Kit...P/N-085343 ITEM PART NO. - Page 23 4SE-L 3450RPM Pump Series 033730 O-Ring 022879 Diaphragm Clamp Ring 002204 Cap Screw 1/4-20 x 1” Lg Steel 064434 Shaft Seal (Both Ends) Carbon/Ceramic/Buna-N (STD 071796 (Pump End) Tungsten/Tungsten/Buna-N 071796D (Both Ends) Tungsten/Tungsten/Buna-N 053746 Ball Bearing 051621 Temperature Sensor 039111 Temperature Sensor Wire 074449 Wire Connector...
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Page 24: Warrant
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. A Crane Co. Company 420 Third Street 83 West Drive, Bramton... -
Page 25: Start-Up Report
This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To:... - Page 26 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type...
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Page 27: Warranty Registration
Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. - Page 28 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.
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