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molex 63825-5800 Application Tooling Specification Sheet

Hand crimp tool, tool kit
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Tool Kit for CSP 6.3 Receptacle Terminal
Tool Kit
Order No. 63825-5870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: CSP 6.3 Receptacle Terminal, 0.35 mm² + 1.00mm², 0.75 mm² + 1.00mm², & (2) 1.00mm² metric wires.
Terminal
Terminal
Order No.
Series No.
Reel Form
98891
98891-1012
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
Doc No: ATS-6382558HM Release Date: 08-13-12
Revision: A
Application Tooling
Specification Sheet
Wire Size
Wire Style
mm²
Only
IR
0.35+1.00
ID
0.75+1.00
IR
1.00+1.00
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
BELL MOUTH
INSULATION CRIMP
▲SEE NOTE
Revision Date: 08-13-12
Insulation Diameter
mm
1.25-1.40 + 1.99-2.15
.049-.055 +.078-.085
1.60-1.80 + 1.75-1.90
.063-.070 +.068-.075
(2) 1.99-2.15
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63825-5800
Strip Length
In.
mm
5.50
(2) .078-.085
BEND UP
ROLLING
TWISTING
BEND
DOWN
In.
.217
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Summary of Contents for molex 63825-5800

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-5870 Order No. 63825-5800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Installation

    Tool Kit for CSP 6.3 Receptacle Terminal POWER CRIMP HEAD LIFT UP ON THE LOCATOR PUNCHES M4 X 18 LONG BHCS PRESS DOWN ON THE BRASS M4 X 10 LONG PIVOT SHAFT BHCS SWING LOCATOR ANVILS Figure 1 Figure 2 OPEN INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below:...
  • Page 4 Tool Kit for CSP 6.3 Receptacle Terminal TERMINAL SWING OPEN TERMINAL IN PLACE PUSH HERE TO Figure 4 LOCATOR OPEN WIRE STOP 3. Swing the terminal locator away from the crimp tool shown in Figure 4. 4. Press down on the wire stop on the locator and insert the proper terminal into the proper nest opening. Make sure when choosing the nest opening, it will correspond with the A, B or C profile on the hand tool.

  • Page 5: Maintenance

    4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Tool Kit for CSP 6.3 Receptacle Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-5870 Tool Kit with Locator 63823-0573 Locator Base 63825-5875 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm...

  • Page 8: Power Head Parts List

    Power Crimp Head 63825-5870 63825-5870 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 11 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382558HM Release Date: 08-13-12 Page 8 of 8 Revision: A Revision Date: 08-13-12...

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63825-5870

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