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Summary of Contents for Henkelman Boxer Series
- Page 1 Vacuum Packaging Machine Boxer, Lynx, Neo, Toucan User Manual Art No. 0895001 Original Instructions for Use © Henkelman 2017-2019...
- Page 2 Henkelman BV accepts no liability for damage and/or problems arising from the use of spare parts not supplied by Henkelman BV. This user manual has been compiled with all possible care. Henkelman BV assumes no responsibility for any errors in this manual and/or the consequences of an erroneous interpretation of the instructions.
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Page 3: Table Of Contents
2.3 Warnings During Use......................13 2.4 Warnings for Operating Personnel..................14 3 Introduction..........................15 4 Description of the Machine.......................16 4.1 Boxer series......................... 16 4.1.1 Overview of the Main Components................17 4.2 Lynx series........................... 18 4.2.1 Overview of the Main Components................18 4.3 Neo series..........................19 4.3.1 Overview of the Main Components................20... - Page 4 6.1.5 Terminating a Programme....................33 6.1.6 Changing the Programme Settings................33 6.1.6.1 Vacuum.........................33 6.1.6.2 Vacuum (automatic)..................... 34 6.1.6.3 Vacuum+ (optional)....................34 6.1.6.4 Gas (optional)....................... 34 6.1.6.5 Gas+ (optional)..................... 35 6.1.6.6 Liquid Control (optional)..................35 6.1.6.7 Liquid Control+ (optional)..................36 6.1.6.8 Red Meat (optional)....................36 6.1.6.9 Multi-Cycle Vacuum (optional)................36 6.1.6.10 Seal........................37 6.1.6.11 Soft-Air........................
- Page 5 6.2.7.3 Replacing a Printer Roll..................58 6.2.7.4 Aligning the Printer....................60 6.2.8 Example programmes....................61 6.2.9 Guideline for Function Values..................62 6.3 Touch Control System (TCS)....................64 6.3.1 Operating elements...................... 65 6.3.2 Starting the machine....................65 6.3.3 Selecting a programme....................66 6.3.4 Changing the programme....................
- Page 6 8 Troubleshooting and Error Codes................... 93 9 Terms of Warranty........................96 10 Disposal.............................97 11 Appendices..........................98 11.1 Technical Data........................98 11.1.1 Boxer series....................... 98 11.1.2 Lynx series....................... 100 11.1.3 Neo series........................ 101 11.1.4 Toucan series......................102 11.2 Electrical Installation......................103 11.3 Vapour Pressure Curve of Water..................104 11.4 Logbook..........................
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Page 7: List Of Figures
List of Figures Figure 1: Overview of the Main Components................. 17 Figure 2: Overview of the Main Components................. 19 Figure 3: Overview of the Main Components................. 20 Figure 4: Overview of the Main Components................. 22 Figure 5: Overview of the Sealing System..................28 Figure 6: Control Panel of the 10-Programme Control System............ - Page 8 Figure 34: Vapour Pressure Curve of Water................104 List of Figures...
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Page 9: Preamble
Preamble This is the manual for your Henkelman vacuum packaging machine series: Boxer, Lynx, Neo and Toucan. This manual is intended for anyone who works with or services the machine. This manual contains information and instructions for installation, operation and maintenance of the machine. -
Page 10: Storing The Manual
The warranty is subject to the following limitations. The warranty period for products supplied by Henkelman BV is 3 years from the date indicated on the purchase document. This warranty is limited to manufacturing and machining defects and therefore does not cover breakdowns involving any part of the product that is exposed to any form of wear and tear. -
Page 11: Terms And Abbreviations
• With the exception of the applicable legal regulations of public order and good faith, we are not liable to pay for any damage of any sort whatsoever to the counterparty or to third parties, directly or indirectly, including lost profits, damage to movable or immovable property or personal injury. -
Page 12: Safety
Safety Your vacuum packaging machine has been carefully designed and expertly built to be operated safely. This is corroborated by the EC Declaration of Conformity. However, there are always dangers and safety risks that cannot be eliminated. These dangers and risks are the result of the use functions of the machine and operation of the machine by the user. -
Page 13: Warnings During Use
• Failure to follow or disregard of the safety instructions may result in serious injury. • Never pack products that can be damaged by vacuum. • Never vacuum live animals. • Warranty and/or liability is void if any damage is caused by repairs and/or modifications that are not authorised by the supplier or any of its distributors. -
Page 14: Warnings For Operating Personnel
• Components of the sealing system can become very hot. Contact with these components may cause injuries. • Improper use, such as switching off the machine while it is creating a vacuum, is strongly discouraged. Such actions may cause oil leaking back to the vacuum chamber. Warnings for Operating Personnel •... -
Page 15: Introduction
Introduction Henkelman BV is a supplier of ultra-modern vacuum packaging machines. Our machines are developed and manufactured to meet the highest standards. They combine a sleekly built and functional design with optimal ease of use and a long service life. After mounting the plug, it is just a matter of "plug &... -
Page 16: Description Of The Machine
If detailed information is available in this manual, you will be referred to the specific sections. Boxer series Boxer series vacuum packaging machines ensure an easy and secure vacuum packaging process. With the unique possibility to store your settings in the 10 program memory, standard on every Boxer. -
Page 17: Overview Of The Main Components
4.1.1 Overview of the Main Components The figure below shows the main components of the Boxer series. The model shown may differ from your machine. Figure 1: Overview of the Main Components The lid closes the vacuum chamber during the application of the vacuum. A rubber is mounted in the lid to ensure proper closing. -
Page 18: Lynx Series
Lynx series The Lynx series is standard equipped with Advanced Control System (ACS) including a 20 program memory, full colour screen and a USB connection. The Lynx table-top models are HACCP compliant and compatible with a direct label printer. The design and the wide variety of functions on the ACS add significant value to your every day packaging. -
Page 19: Neo Series
Figure 2: Overview of the Main Components The lid closes the vacuum chamber during the application of the vacuum. A rubber is mounted in the lid to ensure proper closing. Silicone holders are mounted in the lid as counter beams of the sealing bar(s). -
Page 20: Overview Of The Main Components
Basic functionality can be programmed on the machine. To operate all other options and functions, download the VacAssist app. Easy to use and efficient in every day packaging. • Hygienic design with round edges • Standard Sensor control • Standard Touch control •... -
Page 21: Toucan Series
The lid closes the vacuum chamber during the application of the vacuum. A rubber is mounted in the lid to ensure proper closing. Silicone holders are mounted in the lid as counter beams of the sealing bar(s). Vacuum chamber The products to be packaged are placed on the work surface with the openings of the vacuum bags on the sealing position. -
Page 22: Overview Of The Main Components
The Toucan models are standard equipped with Time control, a 10 program memory and Double, Cut-off or Wide seal. The Toucan Regular is provided with an adjustable platform for stand-up pouches. The Toucan Square comes with a mould for rectangular packages. •... -
Page 23: Description Of The Packaging Process/Machine Functions
Vacuum pump The vacuum pump creates the vacuum. Power connection This serves to connect the machine to the power supply. Gas flush system connector (optional) After applying vacuum, a gas is injected into the packaging to create a modified atmosphere to protect the shape of the product or increase the shelf life of the product. - Page 24 Step Process phase Operation Vacuum During the cycle, the air is removed from the chamber un- til the set time or pressure has been reached, depending on the selected model. Applying vacuum until a set value is reached is only possible if your machine is sensor-controlled (optional for 10-PCS).
- Page 25 Step Process phase Operation Liquid Control+ (op- Liquid Control+ is only available if your machine is equipped tional) with the Liquid Control option. The Liquid Control+ function allows you to continue the va- cuum process for a certain time after the evaporation point has been reached.
- Page 26 Step Process phase Operation Tenderising (option- This function is only available on machines with the ACS and the TCS. This feature has been designed to keep the chamber at a pre-determined vacuum level for a certain time. This is done to tenderise or degas the product.
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Page 27: General Functions
4.5.2 General Functions Function Pictogram Operation Cleaning of the The pump cleaning programme ensures that the pump is thor- oil pump oughly rinsed. During the programme, the pump and oil reach the operating temperature, so the oil and moisture are separated and any contamination is filtered. -
Page 28: Sealing System
Sealing System The sealing system closes the opening(s) of the bag to retain the vacuum and/or gas in the bag. The end of the bag can optionally be cut off by the sealing bar. Figure 5: Overview of the Sealing System Sealing bar The sealing bar consists of the following components: •... -
Page 29: Installation
Installation Consult Technical Data on page 98 for the specifications of the machine. Before installing the machine, carefully read the safety instructions in Safety on page 12. Failure to follow or disregard of the safety instructions may result in serious injury. Transportation and Installation The machine must be moved and transported in an upright position. -
Page 30: Prior To The First Use
• The power cable must be free at all times, and nothing may be placed on it. • Immediately replace the power cable if damaged. Optional: Connect the gas supply for the gas flush system. Prior to the First Use See Vacuum Pump maintenance on page 87 for more information how to perform these steps. -
Page 31: Operation
Operation Depending on the configuration of the vacuum packaging machine it is equipped with one of the following control systems: • 10-Programme Control System (10-PCS) • Advanced Control System (ACS) • Touch Control System (TCS) Read the appropriate section how to operate the vacuum packaging machine. •... -
Page 32: Starting The Machine
Cursor key This key is used to operate the functions of the parameter display and function display. Pump cleaning programme button This is used to activate the pump cleaning programme. Moisture can be absorbed by the oil when the pump is running only short cycles or when you are packaging moisture-containing products. -
Page 33: Proceeding To The Next Step In The Cycle
6.1.4 Proceeding to the Next Step in the Cycle For some products, it may be necessary to proceed to the next step in the packaging cycle before the vacuum time or the vacuum level has been reached. Proceed to the next step in the cycle. Press the + / VACUUM STOP button. -
Page 34: Vacuum (Automatic)
6.1.6.2 Vacuum (automatic) During the cycle, the air is removed from the chamber until the set time or pressure has been reached, depending on the selected model (time-controlled or sensor-controlled). To programme the vacuum level automatically: Press the PROG 0 – 9 button to select the programme for which you wish to set the Vacuum option. -
Page 35: Gas+ (Optional)
The insertion of gas lowers the seal pressure. The minimum final pressure (after the insertion of gas) must be 30% (300 mbar/0.3 on vacuum meter) to ensure proper sealing. Press the PROG 0 – 9 button to select the programme for which you wish to set Gas. Press the REPROG button to select the programming mode. -
Page 36: Liquid Control+ (Optional)
Use the Liquid Control+ option. 6.1.6.7 Liquid Control+ (optional) The Liquid Control+ time is set in seconds. This is the time the vacuuming will continue after detection of the evaporation point. You can only set Liquid Control+ if Liquid Control has been set to the maximum. To set the Liquid Control+ option, follow the steps below: Press the PROG 0 –... -
Page 37: Seal
Use the Cursor key to scroll to the parameter Vacuum. The LED in front of the selected function will light up. The right-side character of the parameter display indicates which vacuuming step you are programming. Press the – / STOP button and the + / VACUUM STOP button to adjust the value of Vacuum. Use the Cursor key to scroll to the parameter Gas. -
Page 38: External Vacuum (Optional)
6.1.6.12 External Vacuum (optional) The External Vacuum function allows special food containers to be vacuumed outside the machine. Depending on whether the machine is time or sensor-controlled, the vacuum value is set in seconds or %. External Vacuum is only available on the Boxer and Lynx series. With the External Vacuum programme, you can programme as with any other programme. - Page 39 Prog Vacuum Vacuum+ Seal Soft-air Type of product 2.2 s Solid products Liquids/liquid-con- 2.2 s taining products 2.2 s Fragile/sharp products Product that may con- 2.2 s tain entrapped air Set as sensor-controlled Prog no. Vacuum Vacuum+ Seal 2.2 s 2.2 s 2.2 s 2.2 s...
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Page 40: Guideline For Function Values
6.1.8 Guideline for Function Values For each function, values can be set if you are authorised as an owner. In order to understand the consequence of the set value, the table below explains the consequences of giving a low or high value for each function. -
Page 41: Advanced Control System (Acs)
Function Range Conditions Liquid Control+ 1 – 99 second This is the time the vacuuming will continue after de- tection of the evaporation point. Because of the evap- oration, a minor shock wave may occur, pushing all re- maining air from the bag. The best way to determine the right time is trial and error. -
Page 42: Operating Elements
STANDARD ACS FEATURES • LCD panel • Software in 5 languages • 20 program memory • USB connection to upload programs • Standard Sensor control • Label printer compatibility • HACCP compliance • Secured multi-level access • Online programming 6.2.1 Operating Elements The ACS control panel allows the machine to be operated and programmes to be changed. -
Page 43: Changing The Acs Settings
Cursor keys ▲, ▼, ◄ and ► These are used to navigate through the functions. The ► button stops the active function and proceeds to the next cycle step. See Proceeding to the Next Step in the Cycle on page 48. Enter This activates/confirms the selected value. -
Page 44: Figure 11: Overview Of The Menus
What to do? Action Press ▲ or ▼. Adjusting a variable Conforming a variable Press Enter once the desired variable has been found. Press ◄ when all settings have been set to re- Return to the navigation mode turn to the navigation mode. Figure 11: Overview of the Menus on page 45 shows all possible settings for all functions. - Page 45 Settings 1.3 Date & 1.5 Screen 1.7 Program 1.8 Data log 1.1 Printer 1.2 Units 1.6 Options Time Language saver names Sleeper Screen Pressure Data log ID Printer Date format English saver option Program unit On/Off On/Off On/Off (only on floor Temperature Time format...
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Page 46: Importing/Exporting Data
6.2.1.2 Importing/Exporting Data Data such as programmes and labels can be imported and exported via the USB connection. 6.2.1.3 Data Log ID The control system is provided with the option to store the production information. The data log is stored in lined entries. Each entry consists of: •... -
Page 47: Figure 12: Example Of An Exported Data Log
6.2.1.3.2 Exporting Data Log The memory can store up to 100 entries. If the memory is full, you will receive a message. The data log will first need to be exported before you can continue your work. You can export the data at any time. -
Page 48: Starting The Machine
Label Number The label that was printed for this package. Number of Cycles The number of cycles run from the start time. 6.2.2 Starting the Machine Plug in the machine. Press the on/off button on the control panel to enable the operation. 6.2.3 Starting the Packaging Cycle The machine must be started in accordance with Starting the Machine on page 48 before... -
Page 49: Changing The Programme Settings
6.2.5 Changing the Programme Settings Users can view the machine programmes and activate the functions in the navigation mode. This is the mode that appears immediately after start-up. Figure 13: Screenshot of the navigation mode and the operating buttons of the ACS Element Explanation Programme number/name The programme shows the currently selected, pre-set... -
Page 50: Programming The Acs Control Using The Pc
6.2.5.1 Programming the ACS Control Using the PC You can import labels and programmes from a USB stick by inserting the stick into the USB port of your machine. You can create the data to be imported using the online software that is available on: http://acs-configurator.com. -
Page 51: Vacuum (Automatic)
If Vacuum is not enabled, enable it. Press Enter and use the cursor keys ▲ and ▼ to turn ON Vacuum. Press Enter. Use the cursor keys ▲ and ▼ to go to the value for the Vacuum and press Enter. Set the desired value using the cursor keys ▲... -
Page 52: Gas+ (Optional)
The insertion of gas lowers the seal pressure. The minimum final pressure (after the insertion of gas) must be 30% (300 mbar) to ensure proper sealing. To set the Gas function, follow the steps below: Press the cursor keys ▲ and ▼ and select the programme Gas. Press Enter to open the menu. -
Page 53: Liquid Control+ (Optional)
surface for evaporation and the temperature, the end vacuum percentage might be limited and there might be too much residual oxygen content present in the package. If the product/process requires packaging with a low residual oxygen content, despite the high moisture content, there are two options: Lower the product temperature. -
Page 54: Marinating (Optional)
To set the Sequential Vacuum option, follow the steps below: Press the cursor keys ◄ and ► and select the programme Sequential Vacuum. Press Enter to open the menu. If Sequential Vacuum is not enabled, enable it. Press Enter and use the cursor keys ▲ and ▼ to turn ON Sequential Vacuum. -
Page 55: Tenderising (Optional)
6.2.5.13 Tenderising (optional) This feature has been designed to keep the chamber at a pre-determined vacuum level for a certain time. This is done to tenderise or degas the product. To set the Tenderising option, follow the steps below: Press the cursor keys ◄ and ► and select the programme Tenderising. Press Enter to open the menu. -
Page 56: Soft-Air
Press Enter to open the menu. Use the cursor keys ▲ and ▼ to go to the value for the Sealing Time and press Enter. Set the desired value using the cursor keys ▲ and ▼ and press Enter. When Seal 1-2 is activated, the cut-off time cannot be set lower than the seal time. Press the cursor key ◄... -
Page 57: Dealer Information
Figure 14: External Vacuum Adapter Set (ACS) Press the cursor keys and select the programme External Vacuum to start vacuuming. The packaging is vacuumed until the maximum vacuum is reached. Slide the sliding valve of the adapter towards the packaging (open position) and remove the external vacuum hose from the packaging. -
Page 58: Creating A Label
6.2.7.2 Creating a Label To create a label, perform the steps below: Open the menu. Enter the owner code 1324. Go to Settings. Go to 1.1 Printer. Go to Labels. Enter the desired information. Customer name Label number Name Info Use by / Storage life Storage temperature Print customer name Y/N... -
Page 59: Figure 15: Replacing The Printer Roll
Figure 15: Replacing the Printer Roll Operation... -
Page 60: Aligning The Printer
6.2.7.4 Aligning the Printer Switch on the printer and make sure the indication light is green. Press the Pause and Cancel button simultaneously for 2 seconds. Figure 16: Aligning the Printer The printer will print several labels and determine the correct position. Press the Feed and Cancel button simultaneously for 2 seconds. -
Page 61: Example Programmes
6.2.8 Example programmes The vacuum packaging machine is equipped with sample programmes with pre-set parameters. It is possible to optimise a programme for your products by modifying the parameters. Prog Vacuum Vacuum+ Seal Soft-air Type of product 99.8% 2.2 s Solid products Liquids/liquid-con- 2.2 s... -
Page 62: Guideline For Function Values
Set as sensor-controlled Prog no. Vacuum 99.8% 99.8% 99.8% 99.8% 99.5% 99.8% 99.8% Vacuum+ Gas (optional) Seal 2.5 s 2.5 s 2.0 s 2.0 s 2.0 s 2.0 s 2.0 s 2.0 s 2.0 s 2.0 s Seal 2 2.5 s 2.5 s 2.0 s 2.0 s... - Page 63 Function Range Conditions Liquid Control 30 – 99.8% If the pressure is reduced, the boiling point of liquids will be decreased. As a result of this law of nature, a product may start boiling. In addition to contamination of the machine, this will reduce the weight and qual- ity of the product to be packaged.
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Page 64: Touch Control System (Tcs)
The vacuum in the chamber must be at least 30% at the moment of sealing. If the pressure is reduced, the boiling point of liquids will be decreased; see Vapour Pressure Curve of Water on page 104. As a result of this law of nature, a product may start boiling. In addition to contamination of the machine, this will reduce the weight and quality of the product to be packaged. -
Page 65: Operating Elements
6.3.1 Operating elements The TCS control panel allows the machine to be operated and programmes to be changed. • 1, 2: Display; • 3a, 3b, 3c: Units; • 4-9: Option icons; • 10-15: Programme icons; • 16-19: Function icons; • 20 (-), 21 (+): Change icons; •... -
Page 66: Selecting A Programme
6.3.3 Selecting a programme Touch + (21) or – (20) to select the appropriate programme: 1-20 shown in the display (1). 6.3.4 Changing the programme The selected programme can be changed by touching the respective function icon (i.e. one of the four function icons 16 –... -
Page 67: Proceeding To The Next Cycle Step
Close the lid. The packaging cycle will start. 6.3.6 Proceeding to the next cycle step For some products, it may be necessary to proceed to the next step in the packaging cycle before the vacuum time or the vacuum level has been reached. Touch the + (21) icon to proceed to the next cycle. -
Page 68: Marinating (Icon 7)
on the display (2). Touch + (21) or – (20) to change the value and confirm by touching enter (24). Now the maintaining time of step 2 is shown in the display (2). Touch + (21) or – (20) to change the maintaining time and confirm by touching enter (24). -
Page 69: Programmes In The App
Optional: Changing the language To change your language, tap on the menu item in the upper left corner of your screen and select 'Language'. Tap on your language and return to the main screen. 6.3.11.2 Programmes in the App Once your smart phone is connected, the App shows 20 individual programmes. Operation... - Page 70 Tap on a programme to select it. This will bring you to the adjustable programme parameters for the programme you selected. Tap on a parameter to adjust its value. Tap on Save when you are finished adjusting. The new parameter values are saved and the App returns to the programme list.
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Page 71: Printer
Tap on 'Disconnect' in the next screen. 6.3.12 Printer A printer can be connected to the machine to print package labels. 6.3.12.1 Connecting a Printer To connect a printer to the machine, follow the steps below: Connect the printer to the mains supply. Turn on the printer. - Page 72 Go to Label Print and activate the function. 5. Press + to add a label. Operation...
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Page 73: Replacing A Printer Roll
6. Enter the desired information and save the label. 7. Choose the label in your programme. 8. Disconnect your phone in order to use the machine. The printer can be activated on each separate programme. You can also select the number of labels you require per cycle. -
Page 74: Figure 19: Replacing The Printer Roll
Figure 19: Replacing the Printer Roll Operation... -
Page 75: Aligning The Printer
6.3.12.4 Aligning the Printer Switch on the printer and make sure the indication light is green. Press the Pause and Cancel button simultaneously for 2 seconds. Figure 20: Aligning the Printer The printer will print several labels and determine the correct position. Press the Feed and Cancel button simultaneously for 2 seconds. -
Page 76: Data Log Id
6.3.13 Data Log ID The control system is provided with the option to store the production information. The data log is stored in lined entries. Each entry consists of: • Date • Time • User • Selected programme and settings •... -
Page 77: Notifications
Open the menu, go to settings and Read HACCP. 4. Tap on Read HACCP, you can now read the information and make a print screen if needed. 6.3.14 Notifications • A programme created with the App, having a feature that is not available using the control panel, cannot be altered through the control panel. -
Page 78: Example Programmes
cleaning icon (22) for 3 seconds again. You can now adjust the programmes, options and date and time settings based on your wishes. Number Function Abbrev. Options Default printer prnt on/off units unit %/mbar red meat on/off sequential on/off marinating mari on/off external vac... -
Page 79: Guideline For Function Values
** Vacuum percentage when the liquid control sensor is enabled. Set as sensor-controlled or controlled by Liquid Control sensor Prog no. Vacuum 99.8% 99.8% 99.8% 99.8% 99.8% 99.8% 99.8% 99.8% 99.8% 99.8% Vacuum+ Gas (optional) Seal 2.2 s 2.2 s 2.2 s 2.2 s 2.2 s... - Page 80 Function Range Conditions Red meat 0.1 – 1 second When packaging large pieces of fresh meat, the product continues to degas during the sealing phase. Since the opening of the vacuum bag is already closed, air pockets may form inside the package after decompressing.
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Page 81: Figure 22: Vapour Pressure Curve Of Water
Function Range Conditions Cleaning of the 15 minutes Fixed value. pump The vacuum in the chamber must be at least 30% at the moment of sealing. If the pressure is reduced, the boiling point of liquids will be decreased; see Figure 22: Vapour Pressure Curve of Water on page 81. -
Page 82: Maintenance
Maintenance When carrying out maintenance work, always observe the following safety rules. • Only trained technicians are authorised to perform the described maintenance activities. • Always disconnect the power supply by turning the main switch to "0" or disconnecting the plug. •... -
Page 83: Cleaning The Machine
Activity * 1-D 1-W 6-M 1-Y 4-Y Run the pump cleaning programme. Inspect the sealing bars. Inspect the silicone rubber of the silicone holders. Inspect the lid gasket. Check the plastic lid for cracks (if applicable). Inspect the lid springs. Pay additional attention to damage and the fastenings of the lid springs. -
Page 84: Replacing The Sealing Wire
Replacing the Sealing Wire Depending on the specifications of your machine, you can have one of the following (combinations of) sealing wires: • Wide seal: one wide sealing wire • Cut-off seal: one sealing wire and one cutting wire • Double seal: two sealing wires •... -
Page 85: Figure 25: Replacing The Sealing Wire
Plastic lid Lift the sealing bar from the cylinders. See Figure 23: Removing the Sealing Bar (Plastic Lid) on page 84. Metal lid See Figure 24: Removing the Sealing Bar (Metal Lid) on page 84. Remove the sealing bar from the holders (4) by disconnecting the two electrical connector plugs (2) and removing the M6 screw (3). -
Page 86: Replacing The Silicone Rubber Of The Silicone Holders
Replacing the Silicone Rubber of the Silicone Holders To ensure a seal of good quality, the silicone rubber may not be damaged and the surface must be smooth. Mechanical contact or burning by the sealing wire may damage the rubber. Replace the silicone rubber if damaged or as specified in Maintenance Schedule on page 82. -
Page 87: Inspecting The Lid Springs
Figure 27: Replacing the Lid Gasket Pull the old gasket loose to remove it. Cut a new piece of rubber. Preferably cut the new piece of rubber slightly longer than the old piece. The edges must be cut straight. If the lid gasket is too short or too long, this may cause problems when closing the lid or it may cause leakage. -
Page 88: Pump 8 M /H
7.8.1.1 Pump 8 m Figure 28: Overview of the Pump Vacuum pump - Creates the vacuum for the process. Oil exhaust filter - Filters the air by capturing oil vapours. Oil sight glass - Indicates the maximum and minimum oil levels of the vacuum pump. Oil drain plug - Removing the oil drain plug allows the oil to be drained. -
Page 89: Removing Oil, Refilling Oil
Oil filler plug - Removing the oil filler plug allows the oil to be refilled. 7.8.2 Removing Oil, Refilling Oil This section describes how to remove oil from the pump and how to refill the oil. See Overview on page 87 for the pump fitted in the machine and an overview of the parts. If the machine remains unused for a prolonged period of time, the oil must be removed from the pump. -
Page 90: Replacing The Oil Exhaust Filter
Screw in the mounting screws (1) of the rotating mounting plate (3) and tighten them. 7.8.3 Replacing the Oil Exhaust Filter The oil exhaust filter prevents oil vapours from being emitted from the vacuum pump with the exhaust air. If the filter becomes saturated, the maximum vacuum level can no longer be reached. Replace the filter in case of vacuum problems or as specified in Maintenance Schedule on page 7.8.3.1 Pump 8 m... -
Page 91: Pump 16 - 21 M
7.8.3.2 Pump 16 - 21 m Figure 32: Replacing the Oil Exhaust Filter Follow the steps below to remove the old oil exhaust filter: Remove the filter cover (4) of the vacuum pump (1) and put it aside. Remove the leaf spring (3) and put it aside. Remove the old filter (2). - Page 92 Press the ▲ button or the ▼ button to browse to the pump cleaning programme. Touch the Pump Cleaning Programme icon Close the lid to start the pump cleaning programme. The pump cleaning programme will run for 15 minutes. Maintenance...
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Page 93: Troubleshooting And Error Codes
Troubleshooting and Error Codes The tables below show the possible malfunctions and the corresponding causes as well as the steps to be taken. Malfunction Activity More information Control panel does not illumin- • Connect the machine to the Connecting the Machine on ate. - Page 94 Malfunction Activity More information Vacuum bag is not sealed cor- • Check the seal settings of Operation on page 31. rectly. the programme and adjust Replacing the Sealing Wire on them. page 84. • Check/replace the Teflon Replacing the Silicone Rubber tape and the sealing wires.
- Page 95 Error messages for the ACS Malfunction Activity More information Message "Sensor missing" in • Check whether the sensor is display. connected. Message "Cycle aborted" in • Check whether the lid is display. open. Oil Notification (if activated). • A service check is needed. Contact your supplier.
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Page 96: Terms Of Warranty
Terms of Warranty • The responsibility of Henkelman BV is limited to replacing defective parts; we shall not acknowledge claims for any other kind of damage or costs. • The warranty automatically expires in case of overdue or poor maintenance. -
Page 97: Disposal
Disposal Do not dispose of oil and components as household waste. When repla- cing oil or components at the end of the service life, ensure that all ma- terials are collected and disposed or reused in a legal and environment- ally sound manner. -
Page 98: Appendices
Appendices 11.1 Technical Data 11.1.1 Boxer series Boxer General Ambient temperature during operation 5 to 30°C 5 to 30°C 5 to 30°C Machine working conditions: relative 10-90% 10-90% 10-90% humidity (non-condensing) Sound emission < 70 dB(A) < 70 dB(A) < 70 dB(A) - Page 99 Boxer 42XL 42XL BA General Ambient temperature during operation 5 to 30°C 5 to 30°C 5 to 30°C Machine working conditions: relative 10-90% 10-90% 10-90% humidity (non-condensing) Sound emission < 70 dB(A) < 70 dB(A) < 70 dB(A) Maximum daily production 5 hrs/day 5 hrs/day 5 hrs/day...
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Page 100: Lynx Series
11.1.2 Lynx series Lynx General Ambient temperature during operation 5 to 30°C 5 to 30°C Machine working conditions: relative humidity 10-90% 10-90% (non-condensing) Sound emission < 70 dB(A) < 70 dB(A) Maximum daily production 5 hrs/day 5 hrs/day Dimensions of the machine Width 534 mm 534 mm... -
Page 101: Neo Series
11.1.3 Neo series 42xl General Ambient temperature during operation 5 to 30°C 5 to 30°C Machine working conditions: relative humidity 10-90% 10-90% (non-condensing) Sound emission < 70 dB(A) < 70 dB(A) Maximum daily production 5 hrs/day 5 hrs/day Dimensions of the machine Width 420 mm 499 mm... -
Page 102: Toucan Series
11.1.4 Toucan series Toucan Regular Square General Ambient temperature during operation 5 to 30°C 5 to 30°C Machine working conditions: relative humidity 10-90% 10-90% (non-condensing) Sound emission < 70 dB(A) < 70 dB(A) Maximum daily production 5 hrs/day 5 hrs/day Dimensions of the machine Width 480 mm... -
Page 103: Electrical Installation
11.2 Electrical Installation The electrical installation provides power for the vacuum pump, the seal system and the operation of the machine. See the electrical diagram for the further structure and operation of the electrical installation. Please contact your supplier for the electrical diagram. Only a technical expert may perform work on the electrical installation. -
Page 104: Vapour Pressure Curve Of Water
11.3 Vapour Pressure Curve of Water Figure 34: Vapour Pressure Curve of Water Appendices... -
Page 105: Logbook
11.4 Logbook This logbook must include: • Annual maintenance work • Major replacements and emergencies • Modifications • Tests of the emergency stop buttons and safety devices Date: Performed by: Description: (authority, technician) (nature of the activities, which parts have been replaced) Appendices... - Page 106 Date: Performed by: Description: (authority, technician) (nature of the activities, which parts have been replaced) Appendices...
- Page 108 Henkelman BV Titaniumlaan 10 5221 CK 's-Hertogenbosch +31 (0)73 621 3671 +31 (0)73 622 1318 www.henkelman.com info@henkelman.com...
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Does a operator's manual still exist for the Boxer 52-ETL series YEAR 2021