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Summary of Contents for Henkelman Titaan
- Page 1 User Manual Vacuum Packaging Machine Titaan Art No. 0894765 Version 03-'24 Original Instrucons for Use www.henkelman.com...
- Page 2 Henkelman BV accepts no liability for damage and/or problems arising from the use of spare parts not supplied by Henkelman BV. This user manual has been compiled with all possible care. Henkelman BV assumes no responsibility for any errors in this manual and/or the consequences of an erroneous interpretation of the instructions.
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Page 3: Table Of Contents
2.5.1 Emergency Stop Buttons..................... 14 2.5.2 Safety bumpers......................15 3 Introduction..........................16 4 Description of the Machine.......................17 4.1 Titaan 110 series......................... 17 4.1.1 Overview of the Main Components................18 4.2 Titaan 2-90 series........................ 19 4.2.1 Overview of the Main Components................20 4.3 Description of the Packaging Process/Machine Functions..........21 4.3.1 Packaging Process/Machine Functions................21... - Page 4 6.2.1 Operating the automatic lid (Titaan 2-90)..............51 6.2.2 Operating the automatic lid (Titaan 110)..............51 6.2.3 Restarting the automatic lid after an emergency (Titaan 2-90)........52 6.2.4 Restarting the automatic lid after an emergency (Titaan 110)........52 7 Maintenance..........................53 7.1 Maintenance Schedule......................
- Page 5 7.9.4 Running the Pump Cleaning Program................. 64 8 Troubleshooting and Error Codes................... 65 9 Disposal............................67 10 Appendices..........................68 10.1 Technical Data........................68 10.1.1 Titaan series....................... 68 10.2 Electrical Installation......................69 10.3 Vapour Pressure Curve of Water..................69 10.4 Logbook..........................70 Contents...
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Page 6: List Of Figures
List of Figures Figure 1: Emergency stop.......................14 Figure 2: Lid arm with safety bumpers................... 15 Figure 3: Overview of the Main Components................. 18 Figure 4: Overview of the Main Components................. 20 Figure 5: Overview of the Sealing System (Including Seal Bag)............ 25 Figure 6: Direction of Rotation of the Vacuum Pump.............. -
Page 7: Preamble
Preamble This is the manual for your Henkelman Vacuum Packaging Machine series: Titaan. This manual is intended for anyone who works with or services the machine. This manual contains information and instructions for installation, operation and maintenance of the machine. We recommend that you carefully read this manual before use and follow the procedures and instructions strictly. -
Page 8: Storing The Manual
The warranty is subject to the following limitations. The warranty period for products supplied by Henkelman BV is 3 years from the date indicated on the purchase document. This warranty is limited to manufacturing and machining defects and therefore does not cover breakdowns involving any part of the product that is exposed to any form of wear and tear. -
Page 9: Liability
Liability • We exclude all liability insofar as far as it is not required by law. • Our liability shall never exceed the total amount of the machine value in question. • With the exception of the applicable legal regulations of public order and good faith, we are not liable to pay for any damage of any sort whatsoever to the opposite party or to third parties, directly or indirectly, including lost profits, damage to movable or immovable property or personal injury. -
Page 10: Safety
Safety Your Vacuum Packaging Machine has been carefully designed and expertly built to be operated safely. This is corroborated by the CE-marking. However, there are always dangers and safety risks that cannot be eliminated. These dangers and risks are the result of the use functions of the machine and operation of the machine by the user. - Page 11 Safety...
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Page 12: General Warnings
General Warnings • All persons responsible for the operation of this machine must at least fully read and understand the chapters Safety on page 10 and Operation on page 29. • Failure to follow or disregard of the safety instructions may result in serious injury. •... -
Page 13: Warnings During Use
Warnings During Use • Before starting the machine, make sure no work is being performed on the installation and that the machine is ready for use. • The machine may not be operated by unauthorised persons. This should be monitored by the machine operator(s). -
Page 14: Warnings For Operating Personnel
2.5.1 Emergency Stop Buttons On the Titaan 110 there is a red emergency stop button located in the middle of the machine. On the Titaan 2-90 there are red emergency stop buttons located on all corners of the machine. Pressing one of these emergency stop buttons stops the lid arms from moving. -
Page 15: Safety Bumpers
2.5.2 Safety bumpers The lid arms of the Titaan 2-90 are equipped with safety bumpers on both sides. These bumpers prevent getting clamped between the lid arm and the rest of the machine. When activated, the automatic movement will stop. -
Page 16: Introduction
"plug & pack". The clever design ensures compliance with the hygiene standards at all times. The Titaan series comprises floor models with various options suitable for a variety of applications. These machines have several programmes and options for optimal packaging. -
Page 17: Description Of The Machine
If detailed information is available in this manual, you will be referred to the specific sections. Titaan 110 series The robust, stainless steel Titaan 110 vacuum packaging machine is standard equipped with a manual or automatic internal conveyor belt and an automatic lid. • Standard with 20 program memory •... -
Page 18: Overview Of The Main Components
4.1.1 Overview of the Main Components The figure below shows the main components of the Titaan 110. The model shown may differ from your machine. Figure 3: Overview of the Main Components The lid closes the vacuum chamber during the application of the vacuum. A rubber is mounted in the lid to ensure proper closing. -
Page 19: Titaan 2-90 Series
This serves to connect the machine to external air pressure (6 to 10 bar). This is used for all the automatic movements of the machine. Titaan 2-90 series The heavy duty, fully automatic Titaan 2-90 vacuum packaging machine is equipped with removable conveyor belts. Enjoy this high-capacity double chamber model and optimize your operational processes to the max. -
Page 20: Overview Of The Main Components
4.2.1 Overview of the Main Components The figure below shows the main components of the Titaan 2-90. The model shown may differ from your machine. Figure 4: Overview of the Main Components The lid closes the vacuum chamber during the application of the vacuum. A rubber is mounted in the lid to ensure proper closing. -
Page 21: Description Of The Packaging Process/Machine Functions
Vacuum pump The vacuum pump creates the vacuum. Power connection and cable This serves to connect the machine to the power supply. The machine is supplied without an electrical plug. 10. Pneumatic air connection This serves to connect the machine to external air pressure (6 to 10 bar). This is used for all the automatic movements of the machine. - Page 22 Step Process phase Operation Vacuum+ Vacuum+ is only available if the vacuum percentage is set to the maximum. The Vacuum+ option continues the vacuum process for an additional time to allow any entrapped air to escape from the product. The Vacuum+ option is only available on sensor-controlled machines.
- Page 23 Step Process phase Operation Marinating (optional) This function is only available on machines with the ACS. This function is especially designed to accelerate the marin- ating of a product. This program allows definition of up to 5 vacuuming steps with intermediate ventilation steps. The vacuuming steps have a fixed vacuum value of 80%, ex- cept for the last step.
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Page 24: General Functions
Step Process phase Operation Sealing The sealing bars are pressed against the vacuum bag and melt the bag closed. Seal During the sealing process, the material of the vacuum bag is heated and pressed together to create a hermetic seal. The programming of this function takes place in seconds. -
Page 25: Sealing System
Use only undamaged preserving jars with lids suitable for vacuuming. Sealing System The sealing system closes the opening(s) of the bag to retain the vacuum and/or gas in the bag. The end of the bag can optionally be cut off by the sealing bar. Figure 5: Overview of the Seal- ing System (Including Seal Bag) Sealing bar... -
Page 26: Installation
Remove the panel door on the right hand side of the machine and release the cable of the foot switch. Make sure the rear side of the Titaan 2-90 is not accessible by users. The lid arms on the rear side of the machine are not protected with safety bumpers. -
Page 27: Connecting The Machine
Connecting the Machine Only a technical expert may perform work on the electrical installation. Make sure the power supply for this machine matches to the voltage and current stated on the machine plate. The table below is an example: Specified amperage: 16 /fuse Description 20 C Nominal amperage... -
Page 28: Prior To The First Use
Connect the hose for compressed air to the hose pillar (8 mm) at the back of the machine. The compressed air is used for the movement of the automatic lid and conveyor and for extra seal pressure. ≥ 6 bar - ≤ 10 bar Pressure ≥... -
Page 29: Operation
Operation The vacuum packaging machine is equipped with the Advanced Control System (ACS). • All persons responsible for the operation of this machine must at least fully read and understand the chapters Safety on page 10 and Operation on page 29. •... -
Page 30: Changing The Acs Settings
On/Off button Serves to turn the control on or off. Display The display has four possible modes: See Figure 9: Possible Display Modes on page 30 and Figure 10: Possible Display Modes on page 30. • Start-up mode: displays the current date and time when starting the machine. It also displays the installed software version. - Page 31 be opened. When logged in, the function settings can also be changed. To do so, return to the navigation mode by pressing ◄. The machine remembers the last authorisation code used, even when the machine has been turned off. Therefore, it may be necessary to manually change the authorisation setting when you are done.
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Page 32: Importing/Exporting Data
Figure 11: Overview of the Settings menu on page 32 shows all possible settings for all functions. Settings 1.3 Date & 1.5 Screen 1.7 Program 1.8 Data log 1.1 Printer 1.2 Units 1.6 Options Time Language saver names Screen Sleeper Pressure Data log ID Printer... -
Page 33: Data Log Id
6.1.1.3 Data Log ID The control system is provided with the option to store the production information. The data log is stored in lined entries. Each entry consists of: • Date • Time • User initials • Selected program and settings •... -
Page 34: Figure 12: Example Of An Exported Data Log
at any time. Only the owner can export data. After exporting the data, the memory will be erased automatically. Avoid undesired delay during production by downloading the data log at fixed times. Log in using the owner code (1324). You will be granted access to the relevant settings. Within the menu, go to Import/Export and select Export. -
Page 35: Starting The Machine
6.1.2 Starting the Machine Plug in the machine. Turn the main switch to the ON position (see Electrical Installation on page 69) to turn on the machine. Press the on/off button on the control panel to enable the operation. 6.1.3 Starting the Packaging Cycle The machine must be started in accordance with Starting the Machine on page 35 before starting a packaging cycle. -
Page 36: Programming The Acs Control Using The Pc
Element Explanation Program number/name The program shows the currently selected, pre-set pro- gram. By switching to a different program, other func- tions will be activated. The program selection depends on the product being packaged. Functions These functions are active or inactive. If a function is active, it is displayed in a blue shade. -
Page 37: Functions
After saving the programmes and labels into the configurator, you can save the file with the labels or programmes on your computer or directly on a USB stick: Click on Save all programmes/labels to export programmes or labels. Choose Save as to save the file on the correct location. Do not change de name of the files labels.txt and programs.txt. -
Page 38: Vacuum+ (Optional)
Close the lid. The vacuum cycle starts to run. When you reached the desired vacuum level, press the cursor key ► to go to the next phase of the packaging cycle. When the cycle is finished, a message will appear. If you want to save, press enter to confirm. -
Page 39: Liquid Control+ (Optional)
6.1.5.7 Liquid Control+ (optional) The Liquid Control+ time is set in seconds. This is the time the vacuuming will continue after detection of the evaporation point. You can only set Liquid Control+ if Liquid Control has been set to the maximum (99.8%). To set the Liquid Control+ option, follow the steps below: Set the value of Liquid Control to the maximum (99.8%) as described in Liquid Control (optional) on page 38. -
Page 40: Marinating (Optional)
Use the cursor keys ▲ and ▼ to go to the value for the Time 1 and press Enter. Set the desired value using the cursor keys ▲ and ▼ and press Enter. Repeat steps 4 to 7 for the other Vacuum steps (2 to 5) and Times (2 to 5). At each Vacuum step, the value must be higher than that of the previous step. -
Page 41: Jars (Optional)
Set the desired value using the cursor keys ▲ and ▼ and press Enter. Use the cursor keys ▲ and ▼ to go to the value for the Tenderising Time and press Enter. Set the desired value using the cursor keys ▲ and ▼ and press Enter. Use the cursor keys ▲... -
Page 42: Soft-Air
Press the cursor key ◄ to return to the menu. Close the lid to start sealing. 6.1.5.14 Soft-Air This is the time that air is softly released into the chamber after sealing has taken place. To set the Soft-air function, follow the steps below: Press the cursor keys ▲... -
Page 43: Creating A Label
Select the correct printer in the machine menu. Open the menu. Enter the owner code 1324. Go to Settings. Go to 1.1 Printer. Select ZD410. Press the cursor key ◄ to return to the menu. 6.1.7.2 Creating a Label Labels can be added in the menus before starting any program. To add/edit labels press the Labels button and enter the desired information: Customer name Label number... -
Page 44: Replacing A Printer Roll
6.1.7.3 Replacing a Printer Roll Follow the steps below to place the label roll in the printer. Despite the inner diameter of the label roll being bigger than the holder, the roll can be used without any issues. Figure 14: Replacing the Printer Roll Operation... -
Page 45: Aligning The Printer
6.1.7.4 Aligning the Printer Switch on the printer and make sure the indication light is green. Press the Pause and Cancel button simultaneously for 2 seconds. Figure 15: Aligning the Printer The printer will print several labels and determine the correct position. Press the Feed and Cancel button simultaneously for 2 seconds. -
Page 46: Example Programmes
6.1.8 Example programmes The vacuum packaging machine is equipped with sample programmes with pre-set parameters. It is possible to optimise a program for your products by modifying the parameters. Prog Vacuum Vacuum+ Seal Soft-air Type of product 99.8% 2.2 s Solid products Liquids/liquid-con- 2.2 s... -
Page 47: Guideline For Function Values
6.1.9 Guideline for Function Values For each function, values can be set if you are authorised as an owner. In order to understand the consequence of the set value, the table below explains the consequences of giving a low or high value for each function. - Page 48 Function Range Conditions Sequential Vacuum 30 – 99.8% If the value for the Vacuum+ time is insufficiently ef- fective for the entrapped air to escape, the Sequential Vacuum/Multi-Cycle Vacuum Step must be enabled. In maximum five steps, vacuuming is alternated with maintaining time.
- Page 49 When packaging moisture-containing products, such as soups and sauces, it is important to closely monitor the vacuuming process. The moment bubbles are formed or the product starts to bubble, you should immediately proceed to the next step in the cycle. See Proceeding to the Next Step in the Cycle on page 35.
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Page 50: Automatic Lid
Automatic lid The Titaan models are equipped with an automatic moving lid. There are two modes for the automatic lid of the Titaan 2-90: foot switch and automatic, as selected by the Automatic lid switch. Figure 17: Automatic lid switch The automatic lid of the Titaan 110 only works in foot switch mode. -
Page 51: Operating The Automatic Lid (Titaan 2-90)
• if a safety bumper is activated. See Safety features on page 14 for more information. 6.2.1 Operating the automatic lid (Titaan 2-90) Before you use the automatic lid, always reset the machine. To operate the automatic lid, follow these steps. -
Page 52: Restarting The Automatic Lid After An Emergency (Titaan 2-90)
The cycle will start. The lid opens automatically at the end of the cycle. 6.2.3 Restarting the automatic lid after an emergency (Titaan 2-90) First check that the emergency situation has been resolved and that persons are no longer exposed to any risk. -
Page 53: Maintenance
Maintenance When carrying out maintenance work, always observe the following safety rules. • Always disconnect the power supply by turning the main switch to "0" or disconnecting the plug. • Always disconnect the air supply (if applicable). • Only trained technicians are authorised to perform the described maintenance activities. •... -
Page 54: Cleaning The Machine
• Do not use any cleaning agents containing solvents. • The conveyor belt is heavy. Lift it with two persons or use lifting aids. Titaan 2-90 Disassemble one side of the conveyor belt. See Disassemble and reassemble the conveyor belt on page 55. -
Page 55: Disassemble And Reassemble The Conveyor Belt
Clean the surfaces with a soft, damp cloth. You can also apply a cleaning agent to the machine and wash it with clean water. Disassemble and reassemble the conveyor belt The conveyor belt can be disassembled for cleaning and maintenance purposes. Lift the silicon holder(s) from its notches on one side and remove it. - Page 56 Lift the conveyor belt unit from the machine. Slide the cover towards the operation side of the machine. Lift and remove the cover. Open the clamp at the side of the conveyor belt unit. Maintenance...
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Page 57: Lubrication Of The Conveyor Belt
Remove the connector. Add a few drips of pneumatic oil inside the connector. The correct connector has a blue marking on the images below. Titaan 2-90 Titaan 110 Figure 22: Lubricating the conveyor belt connector Replace the connector after the lubrication. -
Page 58: Replacing The Sealing Wire
Replacing the Sealing Wire Depending on the specifications of your machine, you can have one of the following (combinations of) sealing wires: • Wide seal: one wide sealing wire • Cut-off seal: one sealing wire and one cutting wire • Double seal: two sealing wires •... -
Page 59: Replacing The Silicone Rubber Of The Silicone Holders
Figure 25: Replacing the Sealing Wire Remove the Teflon tape (1) that protects the sealing wire. Remove the screws (2) at the bottom of the sealing bar and remove the sealing wires (3). Replace the Teflon tape on the sealing bar. Pull the Teflon tape from the top of the sealing bar (4). -
Page 60: Replacing The Lid Gasket
Figure 26: Replacing the Silicone Rubber of the Silicone Holders Pull the old silicone rubber from the holder, see Figure 26: Replacing the Silicone Rubber of the Silicone Holders on page 60. Cut a new piece of silicone rubber. Make sure it is the same length as the holder. If the rubber is too short or too long, this may cause problems with the seal of the bag. -
Page 61: Inspecting The Lid Springs
Preferably cut the new piece of rubber slightly longer than the old piece. The edges must be cut straight. If the lid gasket is too short or too long, this may cause problems when closing the lid or it may cause leakage. Install the new gasket by pressing it into the gasket slot. -
Page 62: Busch Pump 63 - 300 M /H
7.9.1.1 Busch pump 63 - 300 m Figure 28: Overview of the Busch Pump Vacuum pump - Creates the vacuum for the process. Oil exhaust filter - Filters the air by capturing oil vapours. Oil sight glass - Indicates the maximum and minimum oil levels of the vacuum pump. Oil drain plug - Removing the oil drain plug allows the oil to be drained. -
Page 63: Replacing The Oil Exhaust Filter
Replace the oil drain plug. Follow the steps below to replace the oil filter: Remove the old oil filter. Insert a new oil filter. Follow the steps below to add oil to the pump. You can follow these steps after all oil has been removed, but also to refill oil. -
Page 64: Running The Pump Cleaning Program
Mount the leaf spring placed aside. Mount the filter cover placed aside. 7.9.4 Running the Pump Cleaning Program The pump cleaning program runs the vacuum pump for 15 minutes. During the program, the pump and the oil reach the operating temperature. Moisture in the pump is absorbed by the oil. The high temperature causes any moisture in the pump to evaporate, and minimises the risk of corrosion. -
Page 65: Troubleshooting And Error Codes
Troubleshooting and Error Codes The tables below show the possible malfunctions and the corresponding causes as well as the steps to be taken. Malfunction Activity More information Control panel does not illumin- • Connect the machine to the Connecting the Machine on ate. - Page 66 Malfunction Activity More information Vacuum bag is not sealed cor- • Pull the sealing bar out Operation on page 29. rectly. of the machine and clean Replacing the Sealing Wire on the contact surfaces in the page 58. mounting holes of the seal- Replacing the Silicone Rubber ing bar.
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Page 67: Disposal
Disposal Do not dispose of oil and components as household waste. When repla- cing oil or components at the end of the service life, ensure that all ma- terials are collected and disposed or reused in a legal and environment- ally sound manner. -
Page 68: Appendices
Appendices 10.1 Technical Data 10.1.1 Titaan series Titaan 110 Titaan 2-90 General Ambient temperature during operation 5 to 30 °C 5 to 30 °C Machine working conditions: relative humidity 10 - 90 % 10 - 90 % (non-condensing) Sound emission <... -
Page 69: Electrical Installation
10.2 Electrical Installation The electrical installation provides power for the vacuum pump, the seal system and the operation of the machine. See the electrical diagram for the further structure and operation of the electrical installation. Please contact your supplier for the electrical diagram. Only a technical expert may perform work on the electrical installation. -
Page 70: Logbook
10.4 Logbook This logbook must include: • Annual maintenance work • Major replacements and emergencies • Modifications • Tests of the emergency stop buttons and safety devices Date: Performed by: Description: (authority, technician) (nature of the activities, which parts have been replaced) Appendices... - Page 71 Date: Performed by: Description: (authority, technician) (nature of the activities, which parts have been replaced) Appendices...
- Page 72 Henkelman BV Sales support Titaniumlaan 10 info@henkelman.com 5221 CK 's-Hertogenbosch Service/technical support The Netherlands service@henkelman.com +31 (0)73 621 3671...
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