Henkelman DT 200A User Manual

Diptank

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User Manual

Diptank

DT 200A

Art No. 0895325

Version 03-'24

Original Instrucons for Use

www.henkelman.com

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Summary of Contents for Henkelman DT 200A

Page 1 User Manual Diptank DT 200A Art No. 0895325 Version 03-'24 Original Instrucons for Use www.henkelman.com...
Page 2 Henkelman BV accepts no liability for damage and/or problems arising from the use of spare parts not supplied by Henkelman BV. This user manual has been compiled with all possible care. Henkelman BV assumes no responsibility for any errors in this manual and/or the consequences of an erroneous interpretation of the instructions.
Page 3: Table Of Contents
Contents List of Figures..........................5 1 Preamble............................6 1.1 List of the Symbols Used in this Manual................6 1.2 Qualified personnel.........................6 1.3 Storing the manual......................... 7 1.4 Regulatory information......................7 1.5 Terms of Warranty........................7 1.6 Liability............................ 8 1.7 Terms and abbreviations......................8 2 Safety.............................9 2.1 Pictograms on the Machine....................9 2.2 General Warnings.........................10...
Page 4 7.6 Checking the float and descaling unit.................. 33 7.7 Refill the descaling unit......................33 8 Troubleshooting......................... 36 8.1 Tank does not fill with water....................37 9 Disposal............................39 10 Appendices..........................40 10.1 Technical data DT 200A series..................40 10.2 Logbook..........................41 Contents...
Page 5: List Of Figures
List of Figures Figure 1: Emergency stop....................... 12 Figure 2: Overview of the main components.................. 15 Figure 3: Overview of the control panel..................16 Figure 4: Temperature settings panel..................... 17 Figure 5: Overview of the timer.......................18 Figure 6: Hose connections for water and compressed air............20 List of Figures...
Page 6: Preamble
Preamble This is the manual for your Henkelman Diptank series: DT 200A. This manual is intended for anyone who works with or services the machine. This manual contains information and instructions for installation, operation and maintenance of the machine. We recommend that you carefully read this manual before use and follow the procedures and instructions strictly.
Page 7: Storing The Manual
The warranty is subject to the following limitations. The warranty period for products supplied by Henkelman BV is 3 years from the date indicated on the purchase document. This warranty is limited to manufacturing and machining defects and therefore does not cover breakdowns involving any part of the product that is exposed to any form of wear and tear.
Page 8: Liability
Liability • We exclude all liability insofar as far as it is not required by law. • Our liability shall never exceed the total amount of the machine value in question. • With the exception of the applicable legal regulations of public order and good faith, we are not liable to pay for any damage of any sort whatsoever to the opposite party or to third parties, directly or indirectly, including lost profits, damage to movable or immovable property or personal injury.
Page 9: Safety
Safety Your Diptank has been carefully designed and expertly built to be operated safely. This is corroborated by the CE-marking. However, there are always dangers and safety risks that cannot be eliminated. These dangers and risks are the result of the use functions of the machine and operation of the machine by the user.
Page 10: General Warnings
General Warnings • All persons responsible for the operation of this machine must at least fully read and understand the chapters Safety on page 9 and Operation on page 23. • Failure to follow or disregard of the safety instructions may result in serious injury. •...
Page 11: Warnings During Use
Warnings During Use • Before starting the machine, make sure no work is being performed on the installation and that the machine is ready for use. • The machine may not be operated by unauthorised persons. This should be monitored by the machine operator(s).
Page 12: Warnings For Operating Personnel
Additional safety features are installed on the machine to prevent persons getting injured. 2.5.1 Emergency Stop Buttons On the DT 200A there are red emergency stop buttons located on the corners of the machine. Pressing one of these emergency stop buttons stops all movement of the conveyor and the dip platform.
Page 13: Lid Safety Switch
2.5.2 Lid safety switch The lid of the DT 200A is equipped with a safety switch. Opening the lid stops all movement of the conveyor and the dip platform. The machine resumes functioning after closing the lid. Safety...
Page 14: Introduction
Introduction Henkelman BV is a supplier of ultra-modern Vacuum Packaging Machines. Our machines are developed and manufactured to meet the highest standards. They combine a sleekly build and functional design with optimal ease of use and a long service life. After mounting the plug, it is just a matter of "plug &...
Page 15: Description Of The Machine
Fume extraction connection Connects the machine to the central air and fume extraction system. The diameter of the connection is 125 mm. The DT 200A is shipped with a cover on this connection. Power connection and cable This serves to connect the machine to the power supply. The machine is supplied without an electrical plug.
Page 16: Description Of The Machine Functions And Shrinking Process
Water connection Connects the machine to the water supply with a 12 mm hose coupling. The coupling can be replaced by any coupling with thread R1/2 or a G1/2. Control box (behind rear panel) The control box houses all electrical components, including the timer. 10.
Page 17: Figure 4: Temperature Settings Panel
On/Off button Serves to turn the control on or off. Power indication light: an illuminated red ring around the button indicates the machine is turned on. Standby button Serves to turn the standby state on or off. Standby indication light: an illuminated blue ring around the button indicates the machine is on standby.
Page 18: Timer
Timer The Diptank is provided with a timer. The timer can be used to switch the machine on and off on predefined moments. In this way the machine can heat the water before the production starts. The timer is located in the machine control box, behind the rear panel. Figure 5: Overview of the timer Timer menu button Shows the timer main menu on the timer screen.
Page 19: Installation
Installation Consult Technical data DT 200A series on page 40 for the specifications of the machine. Before installing the machine, carefully read the safety instructions in Safety on page 9. Failure to follow or disregard of the safety instructions may result in serious injury.
Page 20: Connecting The Machine
Make small adjustments, alternating between the front and back of the conveyor. A too large one-sided adjustment can cause the journal to pop out of its socket. Connecting the machine Only a technical expert may perform work on the electrical installation. Make sure the power supply for this machine matches to the voltage and amperage stated on the machine plate.
Page 21 Connect the water connection to a water supply. Use descaled water to prevent limescale build-up. Connect the water drain connection to a discharge point. Connect the fume extraction connection to the central extraction system. Remove the transport cover on the fume extraction connection. Open the back hatch by turning the 4 locks.
Page 22 13. Make sure the electrical motor is turning in the right direction. The conveyor moves in the right direction. If the motor turns in the wrong direction, turn off the machine and interchange two phases in the mains plug (e.g. L1-L2). 14.
Page 23: Operation
Operation • All persons responsible for the operation of this machine must at least fully read and understand this chapter and the chapter Safety on page 9. • Failure to follow or disregard of the safety instructions may result in serious injury. Starting the machine Plug in the machine.
Page 24: Bypassing The Diptank
When the product switch is triggered, the product will be transported onto the platform and the dipping cycle will start automatically. At the end of the cycle, the product is transported out of the Diptank. Bypassing the Diptank With this setting products pass through the Diptank without triggering a dip cycle. The temperature controller will be switched off.
Page 25: Timer
Make sure that the water is drained from the machine. Turn the main switch to the Off position. Timer 6.8.1 Changing timer settings These settings define how the timer shows information on its screen. To change the screen language: Press the Menu button. The main menu is shown on the timer screen.
Page 26: Changing The Current Date And Time
18. Press the ► button until FORM TIME appears. 19. Press the OK button. The time format menu is shown on the timer screen. 20. Press the ◄ and ► buttons until the preferred time format appears. There are two time formats available 12 h and 24 h. 21.
Page 27: Setting The Timer Mode
The time and date menu is shown on the timer screen. 6.8.3 Setting the timer mode When the machine is supplied, the timer is set to “permanent on”. See Timer on page 18 for more information on the timer modes. To select auto mode: Press the ◄...
Page 28 10. Press the ◄ and ► buttons to set the first day the programme has to run. 11. Press the OK button. COPY is shown on the timer screen. 12. It is now possible to copy the new programme to the other days of the week. •...
Page 29: Maintenance
Maintenance When carrying out maintenance work, always observe the following safety rules. • Always drain the tank, see Draining the water from the machine on page 24. • Always make sure the machine is stopped completely, see Stopping the machine on page 24.
Page 30: Cleaning The Machine
Move the locking buttons on both sides outwards and remove the rear panel by liftting it up and tilting it forwards. Move the locking buttons on both sides of the conveyor inwards. Lift the conveyor frame out of the machine. Lift the back of the conveyor frame first, then lift the front.
Page 31: Cleaning The Tank
Cleaning the tank Remove the conveyor frame to access the water tank. Use a descaling solution for cleaning the inside of the water tank. It is recommended to use essential personal protection equipment with a CE marking. Clean the inside of the water tank. Pay special attention to the cleaning of: •...
Page 32 Make sure that the locking slide on each corner of the conveyor frame is open. Place the conveyor on the supporting arms, front side first. Make sure that the protruding lips of the support arms slide into the slots on the conveyor. Press the rear side of the conveyor into place.
Page 33: Checking The Float And Descaling Unit
Checking the float and descaling unit Open the back hatch by turning the 4 locks. Make sure that the float (A) can move freely within the transparent tube. Remove any material that may obstruct the free movement of the float. Check the cup of the descaling unit (B).
Page 34 Pour a glass of water (approximately 60 ml) in the cup. Put 80 gramme descaling agent in the cup with water. ® ‑55 M‑H Universal, Henkelman article number 0760802 (12 bags). Use Cillit Place the cup vertically and wait. The descaling agent solidifies in the cup. This takes approximately 5 minutes.
Page 35 Put the solubilizer disc in the cup. 10. Put the cup in the ring nut. 11. Screw the cup with the ring nut into the descaling unit. 12. Wit the venting screw still loose, open the water valve and wait until only water comes out of the vent screw.
Page 36: Troubleshooting
Troubleshooting Malfunction Activity More information Control panel does not illumin- • Connect the machine to the Connecting the machine on ate. power supply. page 20. • Check the machine/circuit breaker. Check the main switch on the Starting the machine on page back of the machine.
Page 37: Tank Does Not Fill With Water
Malfunction Activity More information The platform does not rise. Check the total weight of the Switch the machine off. packaged food products. Let the water cool down. Take the product out of the tank. Make sure that the timer has Check the timer.
Page 38 • the power supply; • the timer (see Timer on page 25). Close the lid and switch the machine on with the On/Off switch. Check that the water pressure is on by opening the venting screw on the descaling unit for a few seconds.
Page 39: Disposal
Disposal Do not dispose of oil and components as household waste. When repla- cing oil or components at the end of the service life, ensure that all ma- terials are collected and disposed or reused in a legal and environment- ally sound manner.
Page 40: Appendices
Appendices 10.1 Technical data DT 200A series DT 200A General Sound emission < 70 dB(A) Dip cycle time 3 - 5 s Dimensions, weight and capacity Width 1700 mm Length 1170 mm Height 1350 mm Weight (machine) 310 kg Weight (conveyor)
Page 41: Logbook
10.2 Logbook This logbook must include: • Annual maintenance work • Major replacements and emergencies • Modifications • Tests of the emergency stop buttons and safety devices Date: Performed by: Description: (authority, technician) (nature of the activities, which parts have been replaced) Appendices...
Page 42 Date: Performed by: Description: (authority, technician) (nature of the activities, which parts have been replaced) Appendices...
Page 44 Henkelman BV Sales support Titaniumlaan 10 info@henkelman.com 5221 CK 's-Hertogenbosch Service/technical support The Netherlands service@henkelman.com +31 (0)73 621 3671...

This manual is also suitable for:

Dt200