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Summary of Contents for Henkelman Boxer 35
- Page 1 USER MANUAL Vacuum Packing Machine Boxer Lynx Toucan Part no 0895001...
- Page 2 No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any electronic or mechanical means, or by photocopying, recording, or otherwise without the prior written consent of Henkelman BV. USER MANUAL...
- Page 3 INTRODUCTION Henkelman BV is a supplier of ultra-modern vacuum packing machines. Our machines are designed and manufactured to the highest standards. And that's clear. They combine a sleek built and functional design with ease of use and durability. Installation is just a matter of 'plug &...
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Page 4: Table Of Contents
TABLE OF CONTENTS LIST OF FIGURES ..........................6 EC DECLARATION OF CONFORMITY (COPY) ................... 7 LIST OF SYMBOLS ..........................8 ICONS ..............................9 TECHNICAL INFORMATION ......................10 DESCRIPTION OF THE MACHINE ....................13 2.1........14 ESCRIPTION OF THE PACKAGING PROCESS MACHINE FUNCTIONS 2.1.1. - Page 5 MAINTENANCE ..........................49 6.1....................... 49 AINTENANCE DIAGRAM 6.2....................... 50 LEANING THE MACHINE 6.3...................... 51 IL CLEANING PROGRAM 6.4......................51 DD OIL CHANGE OIL 6.5. ) ........53 EPLACING THE EXHAUST FILTER MAINTENANCE OF VACUUM PUMP 6.6.....................
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Page 6: List Of Figures
LIST OF FIGURES 1: O ..................13 IGURE VERVIEW OF THE MAIN COMPONENTS 2: O ....................19 IGURE VERVIEW OF THE SEAL SYSTEM 3: O ) ..............21 IGURE VERVIEW OF THE PUMP FILTER COVER REMOVED 4: O ................23 IGURE VERVIEW OF THE ELECTRICAL INSTALLATION 5: C... -
Page 7: Ec Declaration Of Conformity (Copy)
EC DECLARATION OF CONFORMITY (COPY) Henkelman BV Titaniumlaan 10 5221 CK, ‘s Hertogenbosch Nederland declare under our sole responsibility that the product; Machine type: Boxer / Lynx / Toucan serie fulfils all the relevant provisions of the directives 2006/42/EG Machinery Directive... -
Page 8: List Of Symbols
LIST OF SYMBOLS For all operations in which the safety of the operator and/or technician is at stake and where caution should be exercised, the following symbols are used. Caution! Danger: High Voltage! Tip: Provides a quick overview or offers tips to make it easier to perform certain actions USER MANUAL Boxer / Lynx / Toucan Version: BLT-EN-0... -
Page 9: Icons
ICONS Some icons and warnings are included on the machine among others to indicate the possible risks involved to the users. ICON DESCRIPTION LOCATION Nameplate At the rear of the machine At the rear of the machine, on the cover Warning sign "HIGH VOLTAGE"... -
Page 10: Technical Information
1. TECHNICAL INFORMATION Boxer General 5 tot 30 5 tot 30 ˚C Ambient temperature 5 tot 30 5 tot 30 5 tot 30 Noise production < 70 < 70 < 70 < 70 < 70 dB(A) Maximum daily production h/day Dimensions of the machine Width Length... - Page 11 Lynx General 5 tot 30 5 tot 30 ˚C Ambient temperature Noise production < 70 < 70 dB(A) Maximum daily production h/day Dimensions of the machine Width Length Height Weight Maximum product height Gas flush (optional) Connection size Gas flow 60-100 60-100 l/min Maximum pressure...
- Page 12 Toucan General 5 tot 30 5 tot 30 ˚C Ambient temperature Noise production < 70 < 70 dB(A) Maximum daily production h/day Dimensions of the machine Width Length Height Weight Maximum product height Gas flush (optional) Connection size Gas flow 60-100 60-100 l/min Maximum pressure...
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Page 13: Description Of The Machine
2. DESCRIPTION OF THE MACHINE FUNCTION This chapter provides an overview of the main components and functions If detailed information is available in this guide, you will be redirected to the specific sections The performance of your machine may differ from the figure below The figure below shows the main components of the system: Figure 1: Overview of the main components PART... -
Page 14: Description Of The Packaging Process / Machine Functions
PART DESCRIPTION SECTION Machine housing The machine frame contains all necessary parts for the correct functioning of the machine Vacuum pump See section Power connection See section Gas flush (optional) 1, 2.4 See section 2.1. Description of the packaging process / machine functions FUNTION ... -
Page 15: The Packaging Process / Machine Functions
2.1.1. The packaging process / machine functions The following steps are taken during the process. For the detailed procedure, see Chapter 5. STEP PROCESS PHASE OPERATION Preparations The operator puts the product in a vacuum bag and places it on the work top with the opening on the seal or contra bar ... - Page 16 STEP PROCESS PHASE OPERATION FUNCTION ICON Liquid Control Available with the optional Liquid Control Sensor (optional) The principle of the Liquid Control function is that it is a system that is controlled by a highly sensitive sensor. The sensor is able to detect the moment that liquids from the product or the product itself begin to vaporize (boil).
- Page 17 STEP PROCESS PHASE OPERATION Sealing The seal bars are pressed against the contra bars, with the vacuum bag in between and melt the bag to be closed FUNCTION ICON Seal During the sealing, the material of the vacuum bag is heated and compressed to form a hermetic sealing.
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Page 18: General Functions
2.1.2. General Functions FUNCTION ICON OPERATION Cleaning the pump The pump cleaning program allows for a proper flushing of the pump. During the program, the pump and the oil will reach the operating temperature, so that the oil and the fluid will be separated and that any contamination is filtered. -
Page 19: The Seal System
2.2. The seal system FUNCTION The seal system closes the opening(s) of the bag(s) to maintain the vacuum and/or gas inside The remaining flap can optionally be cut off by the seal bar Figure 2: Overview of the seal system PART DESCRIPTION SECTION... -
Page 20: The Vacuum Pump
2.3. The vacuum pump FUNCTION The vacuum pump creates a vacuum in the chamber USER MANUAL Boxer / Lynx / Toucan Version: BLT-EN-0 10-12-14... -
Page 21: Figure 3: Overview Of The Pump (Filter Cover Removed)
16 m Figure 3: Overview of the pump (filter cover removed) PART DESCRIPTION SECTION Vacuum pump Creates the vacuum during the process Exhaust filter Filters the exhaust air and absorbs oil vapors Refer to the indicated section for detailed information with regards to maintenance ... -
Page 22: Gas Flushing (Optional)
2.4. Gas flushing (optional) FUNCTION For protection of the product it may be desirable to add a specific gas in the package after the air is removed. The machine can be provided with a gas connection optionally Installation details can be found in chapter 1 ATTENTION! ... -
Page 23: Figure 4: Overview Of The Electrical Installation
Figure 4: Overview of the electrical installation The machine consists of the following components SECTION/ PART DESCRIPTION LOCATION Power cable To connect the power supply to the machine Control panel The available control functions can be used Depending on your model, your machine may have one of the following control types: ... -
Page 24: Multi Program Digital Control (Mpdc)
2.6. Multi Program Digital Control (MPDC) FUNCTION The machine can be operated The programs can be modified See chapter 5 for instructions on operation and programming Figure 5: Control panel Digital Control (MPDC) ELEMENT EXPLANATION Display The display shows the selected program ... - Page 25 ELEMENT EXPLANATION “-/stop” key The 'stop' key can be used during a packing cycle to interrupt the full cycle. All functions are cancelled, and the cycle will be terminated In the programming mode this key decreases the value of the selected parameter ...
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Page 26: Advanced Control System (Acs)
2.7. Advanced Control System (ACS) FUNCTION The machine can be operated Programs can be changed See chapter 5 for instructions on operation and programming Figure 6: Control panel Advanced Control System (ACS) ELEMENT EXPLANATION Stop button The 'stop' button can be used during a packing cycle to interrupt the full cycle. -
Page 27: Settings Acs General
Figure 7: Four possible display modes 2.7.1. Settings ACS general FUNCTION To prevent unauthorized change and adjustment of settings, there are different levels of authorization. With an authorization code, you can access the different levels Users have limited access to change the settings of the machine. They can only change the printer settings using the printer icon in the navigation mode ... -
Page 28: Figure 8: Overview Settings
With the basic functions below, you can adjust the machine and/or function settings. WHAT TO DO ACTION RESULT Select another setting Press ‘up’▲ or ‘down’▼ Press ‘enter’ Edit selected setting Use ‘up’▲ or ‘down’▼ Adjust the variable ... -
Page 29: Import / Export Data
2.7.2. Import / Export data FUNCTION Data such as programs and labels can be imported and exported via the USB connection Exporting HACCP data is described in 2.7.3.2 Please contact your dealer if you want to exchange other data with the controller via the USB connection 2.7.3. -
Page 30: Export The Haccp Data Log
ATTENTION! The initials of the users should be entered. If this is not the case, tracing the machine operator is impossible 2.7.3.2. Export the HACCP data log ATTENTION! The memory can hold up to 100 entries. If the memory is full, you will be notified ... -
Page 31: Figure 9: Example Of An Exported Log
User:hm started 28-3-2013 16:42 Program 2=, Vac:360.5 mbar, Seal:0.3 sec, Labelnr.:1, Amount of cycles:2 User:he started 28-3-2013 16:43 Program 1=, Sequential Vac:2.0 mbar Seal:0.4 sec, Labelnr.:1, Amount of cycles:1 User:hm started 28-3-2013 16:44 Program 3=, Vac:2.0 mbar, Seal:2.5 sec, Labelnr.:1, Amount of cycles:2 User: started 28-3-2013 16:45 Program 3=, Vac:2.0 mbar, Seal:2.5 sec, Labelnr.:1, Amount of cycles:1 Figure 9: Example of an exported log... -
Page 32: Safety
3. SAFETY 3.1. General ATTENTION! Never pack products that can be damaged by vacuum Never pack living animals Warranty and/or liability expires if any damage is caused by repairs and/or modifications that are not authorized by the supplier or any of its distributors ... -
Page 33: During Normal Operation
3.2. During normal operation ATTENTION! Before starting, ensure that no work is done on the system and that it is ready to use the machine Unauthorized persons must not operate the machine. Checking this is the task of the machine operator(s) ... -
Page 34: Installation
4. INSTALLATION EXPLANATION Refer to chapter 1: Technical information for the correct specifications 4.1. Transport and placement ATTENTION! The machine must be moved and transported upwards Place the machine on a flat, level surface. This is essential for trouble-free operation of the machine ... -
Page 35: Operation
5. OPERATION ATTENTION Observe the instructions in chapter 3 for all work to be performed Failure to follow or ignore this may result in serious injury EXPLANATION The machine is equipped with sample programs with preset parameters It is possible to optimize a program for your products by changing the parameters of the program, see Chapter 5.5 5.1. -
Page 36: Continue To The Next Step Of The Cycle
WHAT TO DO ACTION RESULT Place the 1 product Put the products in the vacuum bag Place the bag on the work table. Ensure that the opening(s) are correctly placed on the sealing position(s) Start the process The packing cycle starts On a Toucan Square first close the mold ... -
Page 37: Changing The Program Settings
5.5. Changing the program settings 5.5.1. Multi Program Digital Control (MPDC) EXPLANATION 10 programs are available. Programs 1 to 9 can be adjusted by the user. Program 0 is only intended for service purposes This section describes how parameters can be modified and indicates the units and limits of the parameters Figure 10: Changing parameters (MPDC) WHAT TO DO... -
Page 38: Vacuum+ Option (Mpdc)
WHAT TO DO ACTION RESULT Press the “reprog” key (Figure 10:3) Activate the new The program display parameter stops flashing 5.5.1.1. Vacuum+ option (MPDC) EXPLANATION If there are a lot of air inclusions in the product, it may be desirable to extend the vacuum time, after the maximum vacuum is reached. -
Page 39: Gas+ Option (Mpdc)
5.5.1.2. Gas+ option (MPDC) EXPLANATION This option is only applicable if the machine is equipped with the gas option With the Gas+ option, it is possible to provide the maximum amount of gas to a package. This allows to create a 'balloon-package' ... -
Page 40: Red Meat Option (Mpdc)
5.5.1.4. Red Meat option (MPDC) EXPLANATION This function is especially designed for packing fresh meat By degassing of the product during the process, bubble and droplet formation can occur inside the package. Degassing of the product during the sealing phase is prevented with this option ... - Page 41 Programming the multi cycle steps WHAT TO DO ACTION RESULT Select the program on Use the program key (Figure 10:2) until which you want to set the correct program number appears in the multi cycle the display (Figure 10:1) ...
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Page 42: External Vacuum Option (Mpdc)
5.5.1.6. External vacuum option (MPDC) EXPLANATION With this function vacuum can be applied to special food packaging gastronorm containers outside the machine Depending on whether the machine has time or sensor control features, the vacuum value is set in seconds or % ... -
Page 43: Advanced Control System (Adc)
5.5.2. Advanced Control System (ADC) EXPLANATION sers can see the machine programs and access the functions in the navigation mode. This is the mode that appears immediately after boot time. Figure 12 shows a screenshot of this mode ELEMENT EXPLANATION ... -
Page 44: Programming The Acs Control On Your Pc
The imported data can be created using the online software for programming. You will find this software on our website on the 'Support' page: http://www.henkelman.com/en/support/downloads Or contact your supplier. Creating a program or label and import them into the machine: Click on the link of the LX Software, the following page will open: ... -
Page 45: Options (Acs)
Complete all data you want to use. Click 'Save' to save the program or the label. It is necessary to validate each label or program separately after changing the settings. When you have finished programming all programs and labels, you can save them by choosing a file on your computer and click ´Export´. -
Page 46: Extern Vacuüm Optie (Acs)
5.5.2.3. Extern Vacuüm optie (ACS) TOELICHTING With this function vacuum can be applied to special food packaging gastronorm containers outside the machine Vacuum will be applied to 99% First check whether the container is resistant to a vacuum and can retain this Figure 13: External vacuum adapter kit (ACS) WHAT TO DO ACTION... -
Page 47: Directive For Function Values
5.6. Directive for function values EXPLANATION For each function, values can be set if you are authorized as the owner. In order to understand the impact of the set value the table below explains the consequences of giving a low or high value for each function FUNCTION RANGE CONDITIONS... -
Page 48: Figure 14: Water Vapour Line
FUNCTION RANGE CONDITIONS The length of time in which air is introduced to the Soft-air 1-20 sec chamber after sealing. The best way to determine the correct time is by trial and learn by mistakes There are no settings possible Cleaning of the pump 15 minuten ATTENTION! -
Page 49: Maintenance
6. MAINTENANCE ATTENTION! Always disconnect the power supply by unplugging the power cord Always disconnect the external pressure (if applicable) Test the machine after maintenance or repairs, so it is certain that the machine can be safely used ... -
Page 50: Cleaning The Machine
ACTIVITY LUBRICANT SECTION Replacements Replace the sealing wires Replace the silicone rubber of the silicone holders Replace the lid seal Replace the exhaust filter Please contact your supplier for a professional service Replace the plastic lid 6.2. Cleaning the machine EXPLANATION ... -
Page 51: Oil Cleaning Program
6.3. Oil cleaning program EXPLANATION The oil cleaning program will let the vacuum pump run for 15 minutes. During the program, the pump and the oil will reach the operating temperature. The oil absorbs fluid in the pump. The high temperature ensures that the moisture evaporates in the pump and reduces the risk of corrosion ... -
Page 52: Figure 15: Mounting Plate Boxer 52
Add oil WHAT TO DO ACTION RESULT Add oil Remove the oil filler plug (Figure 3:5) Add oil until the oil level is between the "max" and "min" level (Figure 3:3) Place back the oil filler plug Replacing oil Figure 15: Mounting plate Boxer 52 WHAT TO DO... -
Page 53: Replacing The Exhaust Filter (Maintenance Of Vacuum Pump)
WAT TE DOEN ACTIE RESULTAAT Fill with new oil Remove the oil filler plug (Figure 3:5) Add oil until the oil level is between the "max" and "min" level (Figure 3:3) Place back the oil filler plug ... -
Page 54: Replacing The Sealing Wire
WHAT TO DO ACTION RESULT Remove the exhaust Remove the filter cover (Figure 16: 4) filter from the vacuum pump (Figure 16: 1) Remove the leaf spring (Figure 16: 3) Remove the old filter (Figure 16: 2) ... -
Page 55: Figure 18: Replacing The Sealing Wire
Figure 18: Replacing the sealing wire WHAT TO DO ACTION RESULT Remove the seal bar Lift the sealing bar (Figure 17:1) from the from his holders cylinders Remove the teflon Remove the teflon tape (Figure 18:1) that tape protects the sealing wires ... -
Page 56: Replacing The Silicone Rubber On The Silicone Holders
WHAT TO DO ACTION RESULT Replace the teflon Cut a piece of teflon tape at the length of tape on the sealing the seal bar plus about 5 cm (2 inches) wire Stick the tape smoothly and without folds over the sealing wires on the sealing bar ... -
Page 57: Replacing The Lid Gasket
WHAT TO DO ACTION RESULT Remove the old You can pull the old silicone rubber silicone rubber (Figure 19:1) from the holder Cut the new silicone Cut a new piece of rubber. Make sure that rubber it is just as long as the holder ... - Page 58 WHAT TO DO ACTION RESULT Remove the old You can pull the old lid gasket off gasket Cut a new piece of Cut a new piece of gasket. Cut it gasket preferably slightly longer than the old one ...
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Page 59: Troubleshooting
7. TROUBLESHOOTING The tables below show the possible interference with the corresponding cause and action to be taken MALFUNCTION ACTIVITY SECTION Control panel does not illuminate Connect the machine to the power supply The control panel is on but there is no Please contact Check / adjust the micro switch of the lid activity after closing the lid... - Page 60 Error messages for MPDC F1 in display Check / adjust the micro switch of the lid Please contact your supplier Make sure that the pump is running correctly F2 in display Check if the cover is opened and restart the Please contact machine (MPDC with sensor control)
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Page 61: Warranty Conditions
The warranty is subject to the following limitations. The warranty period for products supplied by Henkelman is 3 years from the date of the purchase document. This warranty is limited to manufacturing and machine errors, and therefore does not cover malfunctions due to a component of the product that has been exposed to any type of wear. -
Page 62: Dispose As Waste
9. DISPOSE AS WASTE Do not dispose oil and components with the household waste. Ensure that at the replacement of parts or oil after the lifecycle, that all materials are collected and destroyed or recycled in a legal and environmentally friendly manner. USER MANUAL Boxer / Lynx / Toucan Version: BLT-EN-0... -
Page 63: Appendix
10. APPENDIX 10.1. This log should include among other things: ● Annual maintenance ● Big replacements and emergencies ● Modifications ● Tests of the emergency stop buttons and safety devices DATE: EXECUTED BY: DESCRIPTION: (AUTORITY, (NATURE OF THE ACTIVITIES, WHAT IS REPLACED) TECHNICIAN) USER MANUAL Boxer / Lynx / Toucan... - Page 64 USER MANUAL Boxer / Lynx / Toucan Version: BLT-EN-0 10-12-14...
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